Vehicle door plate sheet metal part detection mechanism and detection equipment

By designing the door panel sheet metal detection mechanism, the doors are fixed and detected by limit cylinders and hoist cylinders, the problem of low efficiency of traditional detection equipment is solved, fast and synchronous detection is achieved, and detection accuracy and efficiency are improved.

CN222460634UActive Publication Date: 2025-02-11SUZHOU YAHE TESTING TECH SERVICE CO LTD
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Patent Information

Application Number
CN202421235255.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-11
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

Traditional door panel testing equipment requires inspection around the door for one round, resulting in low detection efficiency.

Method used

A door panel sheet metal inspection mechanism is designed, including a test bench, a limiting mechanism and a testing mechanism. The limiting mechanism fixes the door through the limiting cylinder and the limiting column, and the detection mechanism contacts the door peripheral ring through the hoisting cylinder and the prototyping, and uses pressure sensors and elastic parts to achieve rapid and synchronous detection.

Benefits of technology

Fast and synchronous detection of the outer peripheral ring of the car door is achieved, detection accuracy and efficiency are improved, and the accuracy of door position limitations is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vehicle door sheet metal part detection mechanism and detection equipment, comprising a test bench, a bearing part used for placing and fixing a vehicle door is formed on the test bench, and the test bench is provided with an extension groove used for separating the bearing part at the periphery of the bearing part. The shape of the extending groove is matched with that of the side edge of the outer peripheral ring of the automobile door; the limiting mechanism is arranged on the bearing part and used for limiting and fixing the vehicle door placed on the bearing part; the detection mechanism is configured on the test bench, and when the vehicle door is detected, the detection mechanism is jacked upwards from the lower part of the bearing part through the extension groove so as to be in contact with the side edge of the outer circumference of the vehicle door; according to the utility model, the problem of low detection efficiency caused by the fact that traditional vehicle door plate detection equipment needs to surround a vehicle door for detection can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle door panel detection, in particular to a vehicle door panel sheet metal component detection mechanism and detection equipment. Background Art

[0002] Door panel sheet metal is an important part of the car. It is processed by sheet metal processing. This process mainly performs comprehensive cold processing on metal sheets, including shearing, punching / cutting / compounding, folding, welding, riveting, splicing, forming and other steps. The outer dimensions of the door panel sheet metal need to be tested after stamping, which requires the use of special automobile testing equipment. Traditional testing equipment generally uses a roller equipped with a pressure sensor to roll the outer circumference of the door panel, and the data measured by the pressure sensor is used to analyze whether the size of the outer circumference of the door meets the standard. However, this detection method requires testing around the door panel, which has the problem of low detection efficiency. Utility Model Content

[0003] The utility model aims to solve the above technical problem, that is, the traditional door panel detection equipment needs to go around the door for detection, which has the problem of low detection efficiency.

[0004] In a first aspect, the utility model provides a door panel sheet metal parts detection mechanism, comprising:

[0005] A test bench, wherein a supporting portion is formed on the test bench for placing and fixing the vehicle door, and a projection groove is formed on the outer peripheral side of the supporting portion to separate the supporting portion, and the projection groove has a shape that matches the side edge of the outer peripheral circle of the vehicle door;

[0006] A limiting mechanism, which is arranged on the supporting portion and is used to limit and fix the vehicle door placed on the supporting portion;

[0007] The detection mechanism is arranged on the test bench. When the vehicle door is detected, the detection mechanism is lifted upward from the bottom of the supporting part through the extension groove to contact the side edge of the outer peripheral circle of the vehicle door.

[0008] In the preferred technical solution of the above-mentioned door panel sheet metal inspection mechanism, the limiting mechanism includes a limiting cylinder arranged on the test bench, a first support plate connected to the protruding shaft end of the limiting cylinder, and at least two limiting columns arranged on the first support plate; wherein, the limiting column can pass through the supporting part and enter the positioning hole of the door.

[0009] In the preferred technical solution of the above-mentioned door panel sheet metal detection mechanism, the detection mechanism includes a lifting cylinder arranged on the test bench, a second support plate installed on the extended shaft end of the lifting cylinder, and a contour piece arranged on the top of the second support plate; wherein, the contour piece has a structure adapted to the outer circumference of the door on a surface on one side close to the supporting portion, and is provided with a detection component, and the detection component can, after rising to a predetermined height, contact the surface of the outer circumference of the door to test the position data of each position of the outer circumference of the door.

[0010] In the preferred technical solution of the above-mentioned door panel sheet metal detection mechanism, the detection component at least includes a groove opened on the side of the profiling part facing the supporting part, a pressure sensor arranged in the groove, an elastic part arranged on the pressure sensor, and a contact head connected to the elastic part and partially extending out of the groove.

[0011] In the preferred technical solution of the above-mentioned door panel sheet metal detection mechanism, the limiting mechanism also includes an airbag arranged on the top of the limiting column, and the airbag is connected to the air valve through a conduit.

[0012] In the preferred technical solution of the above-mentioned vehicle door panel sheet metal component detection mechanism, the profiling component is detachably arranged on the second supporting plate.

[0013] In the preferred technical solution of the above-mentioned door panel sheet metal detection mechanism, the contact head is a spherical structure.

[0014] In the preferred technical solution of the above-mentioned vehicle door panel sheet metal component detection mechanism, the elastic component is a spring or elastic steel.

[0015] In the preferred technical solution of the above-mentioned vehicle door panel sheet metal detection mechanism, the airbag is made of rubber material, and an elastic metal wire is arranged inside the airbag.

[0016] In a second aspect, the utility model further provides a detection device, which includes the above-mentioned vehicle door panel sheet metal detection mechanism.

[0017] The beneficial effect of the utility model is that the limiting cylinder controls the lifting of the limiting column to pass through the positioning hole of the vehicle door, thereby realizing the limiting fixation of the vehicle door, which has the characteristics of accurate and efficient restriction of the position of the vehicle door, and then the lifting cylinder drives the contour member to move up to be flush with the outer circumference of the vehicle door. Under the action of the elastic member, the contact head abuts against the surface of the vehicle door, and judges whether the vehicle door is too short based on the value received by the pressure sensor; through this arrangement, rapid and synchronous detection of the outer circumference of the vehicle door can be achieved, thereby improving the detection accuracy of the vehicle door. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the utility model after limiting the position of the vehicle door;

[0019] Figure 2 It is the front view of the utility model;

[0020] Figure 3 is a schematic diagram of a detection component in a profiling part;

[0021] Figure 4 It is a front view of the utility model;

[0022] Figure 5 It is a position relationship diagram of the limit mechanism and the detection mechanism;

[0023] In the figure: test bench 1, supporting part 2, vehicle door 3, extension slot 4, support rod 5, limit cylinder 61, first support plate 62, limit column 63, airbag 64, lifting cylinder 71, second support plate 72, contour member 73, groove 74, pressure sensor 75, elastic member 76, contact head 77. DETAILED DESCRIPTION

[0024] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0025] It should be noted that in the description of the present invention, the terms "upper", "lower", "left", "right", "front", "rear" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0026] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "disposed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] like Figures 1 to 5As shown, the vehicle door panel sheet metal detection mechanism of the utility model includes: a test bench 1, on which a supporting portion 2 for placing and fixing a vehicle door 3 is formed, and the test bench 1 is provided with an extension groove 4 for separating the supporting portion 2 on the outer peripheral side of the supporting portion 2, and the extension groove 4 has a shape adapted to the side of the outer peripheral circle of the vehicle door 3; a limiting mechanism, which is arranged on the supporting portion 2 and is used to limit and fix the vehicle door 3 placed on the supporting portion 2; and a detection mechanism, which is arranged on the test bench 1, and when the vehicle door 3 is detected, the detection mechanism is lifted upward from the bottom of the supporting portion 2 through the extension groove 4 to contact the side of the outer peripheral circle of the vehicle door 3.

[0028] See also Figure 1 , Figure 4 Since the supporting part 2 on the test bench 1 is separated by the extending groove 4 , a support rod 5 needs to be arranged under the supporting part 2 to prop up the supporting part 2 .

[0029] See also Figure 1 , Figure 2 The extension groove 4 opened on the test bench 1 has a shape that is compatible with the outer circumference of the vehicle door 3. When the vehicle door 3 is placed on the supporting part 2 and fixed by the limiting mechanism, the circumference of the vehicle door 3 is located directly above the extension groove 4. At this time, by controlling the detection mechanism to rise, the detection element of the detection mechanism can extend through the extension groove 4 and contact with the side of the vehicle door 3, thereby realizing the detection when the size of the vehicle door 3 is smaller than the normal value. When the size of the vehicle door 3 is larger than the normal value, the part of the vehicle door 3 larger than the normal value will be located directly above the detection element, so that when the detection element rises, the vehicle door 3 will be lifted by the detection element, and then the detection when the size of the vehicle door 3 is larger than the normal value is realized; after the present application limits the position of the vehicle door 3 by the limiting mechanism, the detection mechanism is controlled to extend through the extension groove 4, thereby realizing the detection of whether the length of the vehicle door 3 meets the standard, thereby improving the detection efficiency of the present application for the vehicle door 3 and having practicality.

[0030] In one or more embodiments, the limiting mechanism includes a limiting cylinder 61 configured on the test bench 1, a first support plate 62 connected to the extended shaft end of the limiting cylinder 61, and at least two limiting columns 63 configured on the first support plate 62; wherein the limiting column 63 can pass through the supporting part 2 and enter the positioning hole of the vehicle door 3.

[0031] See also Figure 2 A through hole is vertically opened on the supporting part 2 corresponding to the positioning hole of the vehicle door 3, and a limiting column 63 passes through the through hole of the supporting part 2. There are at least two limiting columns 63. After at least two limiting columns 63 extend into the positioning hole of the vehicle door 3, the vehicle door 3 can be effectively prevented from shifting on the supporting part 2 of the test bench 1.

[0032] See also Figure 1 , Figure 4 , Figure 5When limiting the position of the vehicle door 3, the vehicle door 3 is first placed at a predetermined position of the supporting portion 2 so that the positioning hole of the vehicle door 3 corresponds to the through hole of the supporting portion 2. Then, the first support plate 62 and the limiting column 63 are controlled to be lifted by the limiting cylinder 61 so that the limiting column 63 extends out from the supporting portion 2 and passes through the positioning hole of the vehicle door 3, so as to limit and fix the vehicle door 3 in the horizontal direction. In this way, the position of the vehicle door 3 can be accurately limited and efficiently limited.

[0033] In one or more embodiments, the detection mechanism includes a lifting cylinder 71 arranged on the test bench 1, a second support plate 72 installed on the protruding shaft end of the lifting cylinder 71, and a contour piece 73 arranged on the top of the second support plate 72; wherein, the contour piece 73 has a structure adapted to the outer circumference of the vehicle door 3 on the surface of the side close to the supporting portion 2, and is provided with a detection component, which can contact the surface of the outer circumference of the vehicle door 3 after rising to a predetermined height to test the position data of the outer circumference of the vehicle door 3; the detection component at least includes a groove 74 opened on the contour piece 73 on the side facing the supporting portion 2, a pressure sensor 75 arranged in the groove 74, an elastic piece 76 arranged on the pressure sensor 75, and a contact head 77 connected to the elastic piece 76 and partially extending out of the groove 74.

[0034] See also Figures 1 to 5 When the vehicle door 3 is fixed by the limiting mechanism, the outer circumference of the vehicle door 3 is matched with the inner side surface of the profiling member 73, that is, when the lengths of various parts of the outer circumference of the vehicle door 3 are normal, after the profiling member 73 rises to be flush with the outer circumference of the vehicle door 3, the inner side surface of the profiling member 73 can contact with the outer circumference of the vehicle door 3.

[0035] See also Figures 1 to 5 When the length of the door 3 is too long, the profiling member 73 is driven to rise by the lifting cylinder 71, and the top of the profiling member 73 will abut against the part of the door 3 that is too long to achieve the detection purpose. When the length of the door 3 is too short, the profiling member 73 is driven to rise by the lifting cylinder 71 to be flush with the outer circumference of the door 3. At this time, under the action of the elastic member 76, the contact head 77 will abut against the surface of the door 3. When the length of the door 3 is too short, the pressure received by the pressure sensor 75 will be lower than the threshold, thereby achieving the detection purpose; through this setting, the outer circumference of the door 3 can be detected quickly and synchronously, while improving the detection accuracy of the door 3.

[0036] In one or more embodiments, the limiting mechanism further includes an air bag 64 disposed on the top of the limiting column 63, and the air bag 64 is connected to the air valve through a conduit.

[0037] See also Figure 1 , Figure 5The cross section of the airbag 64 is an inverted trapezoidal structure; when the limiting column 63 limits the vehicle door 3, air is supplied to the airbag 64 through the air valve to expand the airbag 64, thereby fixing the vehicle door 3 in the vertical direction; after the vehicle door 3 is inspected, the airbag 64 is exhausted through the air valve to make the outer diameter of the airbag 64 smaller than the diameter of the limiting column 63, thereby ensuring that the vehicle door 3 is smoothly separated from the limiting column 63 and improving the safety of the vehicle door 3 during the inspection process.

[0038] In one or more embodiments, the airbag 64 is made of rubber material, and an elastic metal wire is arranged in the airbag 64. By arranging the elastic metal wire in the airbag 64, the service life of the airbag 64 can be extended.

[0039] In one or more embodiments, the profiling member 73 is detachably disposed on the second support plate 72. The profiling member 73 is disposed on the second support plate 72 by bolts. When other models of vehicle doors 3 need to be tested, the profiling member 73 can be replaced, thereby improving the scope of application of the present application.

[0040] In one or more embodiments, the contact head 77 is a spherical structure. Figure 3 Through this configuration, the damage caused by the contact head 77 to the outer peripheral surface of the vehicle door 3 can be reduced.

[0041] In one or more embodiments, the elastic member 76 is a spring or elastic steel.

[0042] In addition, the utility model also provides a detection device, which has the door panel sheet metal detection mechanism in any of the above-mentioned embodiments.

[0043] The above implementation modes are only for illustrating the technical concept and features of the utility model, and their purpose is to allow people familiar with this technology to understand the content of the utility model and implement it. It cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A door panel sheet metal detection mechanism, characterized in that: include: A test bench, wherein a supporting portion is formed on the test bench for placing and fixing the vehicle door, and a projection groove is formed on the outer peripheral side of the supporting portion to separate the supporting portion, and the projection groove has a shape that matches the side edge of the outer peripheral circle of the vehicle door; A limiting mechanism, which is arranged on the supporting portion and is used to limit and fix the vehicle door placed on the supporting portion; The detection mechanism is arranged on the test bench. When the vehicle door is detected, the detection mechanism is lifted upward from the bottom of the supporting part through the extension groove to contact the side edge of the outer peripheral circle of the vehicle door.

2. The door panel sheet metal detection mechanism according to claim 1, characterized in that: The limiting mechanism includes a limiting cylinder arranged on the test bench, a first support plate connected to the extended shaft end of the limiting cylinder, and at least two limiting columns arranged on the first support plate; wherein the limiting columns can pass through the supporting part and enter the positioning hole of the vehicle door.

3. The door panel sheet metal detection mechanism according to claim 1, characterized in that: The detection mechanism includes a lifting cylinder arranged on the test bench, a second support plate installed on the protruding shaft end of the lifting cylinder, and a contour piece arranged on the top of the second support plate; wherein, the contour piece has a structure adapted to the outer circumference of the vehicle door on a surface on one side close to the supporting portion, and is provided with a detection component, and the detection component can contact the surface of the outer circumference of the vehicle door after rising to a predetermined height to test the position data of each outer circumference of the vehicle door.

4. The door panel sheet metal detection mechanism according to claim 3, characterized in that: The detection assembly at least comprises a groove formed on the side of the profiling member facing the supporting portion, a pressure sensor disposed in the groove, an elastic member disposed on the pressure sensor, and a contact head connected to the elastic member and partially extending out of the groove.

5. The door panel sheet metal detection mechanism according to claim 2, characterized in that: The limiting mechanism also includes an air bag arranged on the top of the limiting column, and the air bag is connected to the air valve through a conduit.

6. The door panel sheet metal detection mechanism according to claim 3 or 4, characterized in that: The contoured member is detachably arranged on the second supporting plate.

7. The door panel sheet metal detection mechanism according to claim 4, characterized in that: The contact head is a spherical structure.

8. The door panel sheet metal detection mechanism according to claim 4, characterized in that: The elastic member is a spring or elastic steel.

9. The door panel sheet metal detection mechanism according to claim 5, characterized in that: The airbag is made of rubber material and an elastic metal wire is arranged inside the airbag.

10. A detection device, characterized in that: It comprises the vehicle door panel sheet metal component detection mechanism as described in any one of claims 1-9.