Insulator glue binding machine

Abstract

The utility model belongs to the technical field of cementing equipment, and particularly relates to an insulator cementing machine. The device comprises a working base, and a fixed platform is arranged on the working base. After cementing is completed, cement overflowing from the position between the steel foot and the glass piece is automatically scraped through the first overflowing glue cleaning structure, cement overflowing from the position between the iron cap and the glass piece is automatically scraped through the second overflowing glue cleaning structure, and in the scraping process, the steel foot, the glass piece and the iron cap are stably connected; the glue binding precision is prevented from being affected, the product yield is improved, meanwhile, the automation degree is high, the manual labor intensity is greatly reduced, and practicability is high.

Description

Technical Field

[0001] The utility model belongs to the technical field of glue-binding equipment and relates to an insulator glue-binding machine. Background Art

[0002] The disc-shaped suspension insulators widely used in high-voltage power transmission and transformation are assembled and formed by glass parts, steel feet and iron caps through high-strength cement gluing. The quality of the assembly of glass parts, steel feet and iron caps is directly related to the performance of the insulators in high-voltage power transmission and transformation networks. After the existing insulator gluing machine is completed, it is necessary to manually scrape the cement overflowed between the assemblies. During the scraping process, it is easy to affect the position between the glass parts, steel feet and iron caps, which affects the gluing accuracy, resulting in a relatively average product yield and high labor intensity. Therefore, it is urgent to design an insulator gluing machine that can overcome the above defects.

[0003] In order to overcome the shortcomings of the prior art, people have proposed various solutions through continuous exploration. For example, a Chinese patent discloses an insulator gluing machine [application number: 201520539979.X], which includes a frame, a gluing mechanism is arranged on one side of the frame, and the gluing mechanism includes a support plate, the center of the support plate is fixed to the frame through a positioning assembly, upper and lower clamping plates are arranged opposite to each other at both ends of the support plate, the upper and lower clamping plates are arranged coaxially, the upper clamping plate is connected to the support plate through an upper plate seat, a boss is arranged on the lower clamping plate corresponding to the circular hole at the bottom of the steel sleeve, the end of the lower clamping plate is connected to the driving cylinder, the piston rod of the driving cylinder is coaxial with the lower clamping plate, and the lower clamping plate and the driving cylinder are connected to the support plate through the lower plate seat. Summary of the invention

[0004] The purpose of the utility model is to provide an insulator glue assembly machine in view of the above problems.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An insulator glue mounting machine comprises a working base, a fixed platform is provided on the working base, an iron cap positioning cylinder is provided on the fixed platform, an iron cap alignment rod is provided on the working base, which passes through the fixed platform and extends into the iron cap positioning cylinder, a glass piece pressing down clamping plate which can reciprocate linearly in the vertical direction is provided on the fixed platform, a steel foot pressing down seat which can reciprocate linearly in the vertical direction is provided on the glass piece pressing down clamping plate, a first overflow glue cleaning structure which can rotate circumferentially along the center line of the steel foot and can reciprocate linearly in the vertical direction is provided in the steel foot pressing down seat, and a second overflow glue cleaning structure which can rotate circumferentially along the center line of the iron cap positioning cylinder and can reciprocate linearly in the horizontal direction is provided on the inner side of the glass piece pressing down clamping plate.

[0007] In the above-mentioned insulator glue installation machine, the first overflow glue cleaning structure includes a first sliding seat arranged in a steel foot lower pressure seat, a first linear drive is arranged in the first sliding seat, and a power shaft of the first linear drive is connected to a steel foot glass piece overflow glue cleaning block.

[0008] In the above-mentioned insulator glue assembly machine, an annular slide groove is provided in the lower press seat of the steel foot, and the first sliding seat is located in the annular slide groove and slidably cooperates with the annular slide groove.

[0009] In the above-mentioned insulator glue assembly machine, a rotating disk is provided in the lower pressing seat of the steel foot, the rotating disk is connected to the first sliding seat via a connecting frame, and the rotating disk is driven by a motor.

[0010] In the above-mentioned insulator gluing machine, an extended limit outer ring is provided on the rotating disk, and the extended limit outer ring is slidably matched with the lower pressure seat of the steel foot.

[0011] In the above-mentioned insulator gluing machine, a driving fixing platform is provided on the glass piece pressing clamping plate, a second linear drive is provided inside the driving fixing platform, and a power shaft of the second linear drive is connected to the steel foot pressing seat.

[0012] In the above-mentioned insulator glue assembly machine, the second overflow glue cleaning structure includes a second sliding seat arranged on the inner side of the glass piece pressure clamping plate, and a third linear drive is arranged in the second sliding seat. The power shaft of the third linear drive is connected to an iron cap glass piece cleaning block.

[0013] In the above-mentioned insulator gluing machine, an anti-dropping connecting block extending into the glass piece pressing down clamping plate is provided on the outer side of the second sliding seat, and a rotatable gear ring is provided in the glass piece pressing down clamping plate. A connecting gear is provided on the second sliding seat, and the gear ring is meshed with the connecting gear. A driving wheel driven by a motor is provided in the glass piece pressing down clamping plate, and the driving wheel is meshed with the gear ring.

[0014] In the above-mentioned insulator gluing machine, a fourth linear drive is provided in the working base, the power shaft of the fourth linear drive is connected to the iron cap alignment rod, and a fifth linear drive is provided in the fixed platform, and the fifth linear drive is connected to the glass piece pressing clamping plate.

[0015] In the above-mentioned insulator glue assembly machine, a support plate is provided on the iron cap positioning cylinder, and the second sliding seat is slidably matched with the support plate.

[0016] Compared with the existing technology, the advantages of the utility model are:

[0017] 1. In the process of gluing, the utility model first places the iron cap in the iron cap positioning cylinder, aligns the bottom of the iron cap through the iron cap alignment rod, puts high-strength cement into the iron cap, and then places the glass piece in the iron cap, presses the glass piece downward through the glass piece pressing clamping plate, and glues the glass piece and the iron cap, and then puts high-strength cement into the glass piece, presses the steel foot downward through the steel foot lower pressure seat, and glues the steel foot and the glass piece, after the gluing is completed, the cement overflowed between the steel foot and the glass piece is automatically scraped off through the first overflow glue cleaning structure, and the cement overflowed between the iron cap and the glass piece is automatically scraped off through the second overflow glue cleaning structure. During the scraping process, the steel foot, the glass piece and the iron cap are kept stably connected to avoid affecting the gluing accuracy and improve the product yield. At the same time, the high degree of automation greatly reduces the labor intensity and is highly practical.

[0018] 2. In the utility model, during the movement of the second sliding seat, the second sliding seat can be supported by the supporting plate to prevent the second sliding seat from angular deviation.

[0019] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model.

[0021] Figure 2 It is a structural schematic diagram of the second overflow glue cleaning structure.

[0022] Figure 3 It is a schematic cross-sectional view of the steel foot lower pressure seat.

[0023] In the figure: working base 1, fixed platform 2, iron cap positioning cylinder 3, iron cap alignment rod 4, glass piece pressing clamping plate 5, steel foot pressing seat 6, first overflow glue cleaning structure 7, second overflow glue cleaning structure 8, first sliding seat 9, first linear drive 10, steel foot glass piece overflow glue cleaning block 11, annular slide groove 12, rotating disk 13, connecting frame 14, extended limit outer ring 15, driving fixed platform 16, second linear drive 17, second sliding seat 18, third linear drive 19, iron cap glass piece cleaning block 20, anti-drop connection block 21, gear ring 22, connecting gear 23, driving wheel 24, fourth linear drive 25, fifth linear drive 26, support plate 27, steel foot 100, glass piece 101, iron cap 102. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings.

[0025] like Figure 1-3As shown, an insulator glue mounting machine includes a working base 1, on which a fixed platform 2 is provided, on which an iron cap positioning cylinder 3 is provided, on which an iron cap alignment rod 4 is provided which passes through the fixed platform 2 and extends into the iron cap positioning cylinder 3, on which the fixed platform 2 is provided a glass piece pressing down clamping plate 5 which can reciprocate linearly in a vertical direction, on which the glass piece pressing down clamping plate 5 is provided a steel foot pressing down seat 6 which can reciprocate linearly in a vertical direction, in which a first overflow glue cleaning structure 7 which can rotate circumferentially along the center line of the steel foot 100 and can reciprocate linearly in the vertical direction is provided, and on which a second overflow glue cleaning structure 8 which can rotate circumferentially along the center line of the iron cap positioning cylinder 3 and can reciprocate linearly in a horizontal direction is provided.

[0026] In the present embodiment, during the gluing process, the iron cap 102 is first placed in the iron cap positioning cylinder 3, the bottom of the iron cap 102 is aligned by the iron cap alignment rod 4, and high-strength cement is placed in the iron cap 102. At this time, the glass piece 101 is placed in the iron cap 102, and the glass piece 101 is pressed downward by the glass piece pressing clamping plate 5, and the glass piece 101 and the iron cap 102 are glued. Then, high-strength cement is placed in the glass piece 101, and the steel foot 100 is pressed downward by the steel foot pressing seat 6 to glue the steel foot 100 and the glass foot 101 together. The glass part 101 is glued. After the glue is completed, the cement overflowed between the steel foot 100 and the glass part 101 is automatically scraped off by the first glue overflow cleaning structure 7, and the cement overflowed between the iron cap 102 and the glass part 101 is automatically scraped off by the second glue overflow cleaning structure 8. During the scraping process, the steel foot 100, the glass part 101 and the iron cap 102 are kept stably connected to avoid affecting the glue binding accuracy and improve the product yield. At the same time, the degree of automation is high, the labor intensity is greatly reduced, and the practicability is strong.

[0027] Combination Figure 1-3 As shown, the first overflow glue cleaning structure 7 includes a first sliding seat 9 arranged in a steel foot lower press seat 6, a first linear drive 10 is arranged in the first sliding seat 9, and a power shaft of the first linear drive 10 is connected to a steel foot glass piece overflow glue cleaning block 11.

[0028] Specifically, after the gluing is completed, the first linear drive 10 drives the steel foot and glass piece glue overflow cleaning block 11 to move downward, so that the steel foot and glass piece glue overflow cleaning block 11 is in contact with the gluing surface between the steel foot 100 and the glass piece 101, and the cement overflowed between the steel foot 100 and the glass piece 101 is automatically scraped off by the steel foot and glass piece glue overflow cleaning block 11. During the scraping process, the steel foot 100, the glass piece 101, and the iron cap 102 maintain a stable connection to avoid affecting the gluing accuracy and improve the product yield. At the same time, the high degree of automation greatly reduces the intensity of manual labor and is highly practical. The first sliding seat 9 can rotate circumferentially along the center line of the steel foot 100 to perform circumferential scraping.

[0029] Combination Figure 1 , Figure 2 As shown, an annular slide groove 12 is provided in the steel foot lower press seat 6 , and the first sliding seat 9 is located in the annular slide groove 12 and slidably cooperates with the annular slide groove 12 .

[0030] In this embodiment, the first sliding seat 9 and the annular sliding groove 12 are slidably matched to achieve circumferential limiting.

[0031] A rotating disk 13 is disposed in the steel foot lower pressing seat 6 , and the rotating disk 13 is connected to the first sliding seat 9 via a connecting frame 14 , and the rotating disk 13 is driven by a motor.

[0032] In this embodiment, when the first sliding seat 9 needs to be rotated, the motor is started to drive the rotating disk 13, the connecting frame 14 and the first sliding seat 9 to slide along the track of the annular slide groove 12, and the degree of automation is relatively high.

[0033] Combination Figure 1 As shown, the rotating disk 13 is provided with an extended limiting outer ring 15 , and the extended limiting outer ring 15 is slidably matched with the steel foot lower press seat 6 .

[0034] In this embodiment, the extended limiting outer ring 15 plays a limiting role to prevent the rotating disk 13 from shaking up and down.

[0035] A driving fixed platform 16 is disposed on the glass piece pressing clamping plate 5 , and a second linear driver 17 is disposed inside the driving fixed platform 16 . The power shaft of the second linear driver 17 is connected to the steel foot pressing seat 6 .

[0036] In this embodiment, the steel foot lower press seat 6 is moved up and down by the second linear drive 17, and the degree of automation is relatively high.

[0037] The second overflow glue cleaning structure 8 includes a second sliding seat 18 arranged inside the glass piece pressing clamping plate 5, and a third linear drive 19 is arranged inside the second sliding seat 18. The power shaft of the third linear drive 19 is connected to an iron cap glass piece cleaning block 20.

[0038] In this embodiment, after the gluing is completed, the third linear drive 19 drives the iron cap glass piece cleaning block 20 to move inward, so that the iron cap glass piece cleaning block 20 is in contact with the gluing surface between the glass piece 101 and the iron cap 102, and the cement overflowed between the glass piece 101 and the iron cap 102 is automatically scraped off by the iron cap glass piece cleaning block 20. During the scraping process, the steel foot 100, the glass piece 101, and the iron cap 102 maintain a stable connection to avoid affecting the gluing accuracy and improve the product yield. At the same time, the degree of automation is high, the labor intensity is greatly reduced, and the practicability is strong. The iron cap glass piece cleaning block 20 can rotate circumferentially along the center line of the iron cap 102 to perform circumferential scraping.

[0039] Combination Figure 1 , Figure 2 As shown, an anti-drop connection block 21 extending into the glass-piece pressing clamping plate 5 is provided on the outer side of the second sliding seat 18, and a rotatable gear ring 22 is provided in the glass-piece pressing clamping plate 5. A connecting gear 23 is provided on the second sliding seat 18, and the gear ring 22 is meshed with the connecting gear 23. A driving wheel 24 driven by a motor is provided in the glass-piece pressing clamping plate 5, and the driving wheel 24 is meshed with the gear ring 22.

[0040] In this embodiment, the anti-detachment connection block 21 can prevent the second sliding seat 18 from detaching from the glass-piece pressing clamping plate 5 during the rotation process, and has good stability.

[0041] Combination Figure 1 As shown, a fourth linear drive 25 is provided in the working base 1, and a power shaft of the fourth linear drive 25 is connected to the iron cap alignment rod 4. A fifth linear drive 26 is provided in the fixed platform 2, and the fifth linear drive 26 is connected to the glass piece pressing clamping plate 5.

[0042] In this embodiment, the iron cap alignment rod 4 is moved by the fourth linear drive 25, and the glass piece pressing clamping plate 5 is driven by the fifth linear drive 26, so the automation level is relatively high.

[0043] Combination Figure 1 As shown, a support plate 27 is provided on the iron cap positioning cylinder 3 , and the second sliding seat 18 is slidably matched with the support plate 27 .

[0044] In this embodiment, during the movement of the second sliding seat 18, the second sliding seat 18 can be supported by the support plate 27 to prevent the second sliding seat 18 from angular deviation;

[0045] Those skilled in the art should understand that the first linear drive 10 , the second linear drive 17 , the third linear drive 19 , the fourth linear drive 25 , and the fifth linear drive 26 may be made of pneumatic cylinders, oil cylinders, or linear motors.

[0046] The working principle of the utility model is:

[0047] During the gluing process, first place the iron cap 102 in the iron cap positioning cylinder 3, align the bottom of the iron cap 102 through the iron cap alignment rod 4, put high-strength cement into the iron cap 102, and then place the glass piece 101 in the iron cap 102, and press the glass piece 101 downward through the glass piece pressing clamping plate 5, and glue the glass piece 101 and the iron cap 102 together, and then put high-strength cement into the glass piece 101, and press the steel foot 100 downward through the steel foot lower pressure seat 6, and glue the steel foot 100 and the glass piece 101 together. After the gluing is completed, the steel foot glass piece overflow glue cleaning block 11 is driven downward by the first linear drive 10, so that the steel foot glass piece overflow glue cleaning block 11 is in contact with the gluing surface between the steel foot 100 and the glass piece 101, and the steel foot is used to press the steel foot 100 downward. The glass overflow cleaning block 11 automatically scrapes off the cement overflowed between the steel foot 100 and the glass piece 101, and drives the iron cap glass piece cleaning block 20 to move inward through the third linear drive 19, so that the iron cap glass piece cleaning block 20 abuts against the glue-bonding surface between the glass piece 101 and the iron cap 102, and automatically scrapes off the cement overflowed between the glass piece 101 and the iron cap 102 through the iron cap glass piece cleaning block 20. During the scraping process, the steel foot 100, the glass piece 101, and the iron cap 102 maintain a stable connection to avoid affecting the glue-bonding accuracy and improve the product yield. At the same time, the degree of automation is high, the labor intensity is greatly reduced, and the practicality is strong. The first sliding seat 9 can rotate circumferentially along the center line of the steel foot 100 to perform circumferential scraping.

[0048] The first sliding seat 9 and the annular sliding groove 12 are slidably matched to achieve circumferential limiting.

[0049] When the first sliding seat 9 needs to be rotated, the motor is started to drive the rotating disk 13, the connecting frame 14 and the first sliding seat 9 to slide along the track of the annular slide groove 12, with a high degree of automation.

[0050] The extended limit outer ring 15 plays a limiting role to prevent the rotating disk 13 from shaking up and down.

[0051] The lower steel foot press seat 6 is moved up and down by the second linear drive 17, and the degree of automation is high.

[0052] The iron cap alignment rod 4 is moved by the fourth linear drive 25, and the glass piece pressing clamping plate 5 is driven by the fifth linear drive 26, with a high degree of automation.

[0053] During the movement of the second sliding seat 18 , the second sliding seat 18 can be supported by the supporting plate 27 to prevent the second sliding seat 18 from angular deviation.

[0054] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the spirit of the present invention.

[0055] Although this article uses more terms such as working base 1, fixed platform 2, iron cap positioning cylinder 3, iron cap alignment rod 4, glass piece pressing clamping plate 5, steel foot pressing seat 6, first overflow glue cleaning structure 7, second overflow glue cleaning structure 8, first sliding seat 9, first linear driver 10, steel foot glass piece overflow glue cleaning block 11, annular slide 12, rotating disk 13, connecting frame 14, extended limit outer ring 15, driving fixed platform 16, second linear driver 17, second sliding seat 18, third linear driver 19, iron cap glass piece cleaning block 20, anti-drop connection block 21, gear ring 22, connecting gear 23, driving wheel 24, fourth linear driver 25, fifth linear driver 26, support plate 27, steel foot 100, glass piece 101, iron cap 102, etc., it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the utility model, and interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. An insulator glue mounting machine, comprising a working base (1), wherein a fixed platform (2) is provided on the working base (1), characterized in that: The fixed platform (2) is provided with an iron cap positioning cylinder (3), the working base (1) is provided with an iron cap alignment rod (4) which passes through the fixed platform (2) and extends into the iron cap positioning cylinder (3), the fixed platform (2) is provided with a glass piece pressing clamping plate (5) which can reciprocate linearly in the vertical direction, the glass piece pressing clamping plate (5) is provided with a steel foot pressing seat (6) which can reciprocate linearly in the vertical direction, the steel foot pressing seat (6) is provided with a first overflow glue cleaning structure (7) which can rotate circumferentially along the center line of the steel foot (100) and can reciprocate linearly in the vertical direction, and the inner side of the glass piece pressing clamping plate (5) is provided with a second overflow glue cleaning structure (8) which can rotate circumferentially along the center line of the iron cap positioning cylinder (3) and can reciprocate linearly in the horizontal direction.

2. The insulator glue assembly machine according to claim 1, characterized in that: The first overflow glue cleaning structure (7) comprises a first sliding seat (9) arranged in a steel foot lower pressure seat (6), a first linear drive (10) is arranged in the first sliding seat (9), and a power shaft of the first linear drive (10) is connected to a steel foot glass piece overflow glue cleaning block (11).

3. The insulator glue assembly machine according to claim 2, characterized in that: An annular slide groove (12) is provided in the steel foot lower pressing seat (6), and the first sliding seat (9) is located in the annular slide groove (12) and is slidably matched with the annular slide groove (12).

4. The insulator glue assembly machine according to claim 3, characterized in that: A rotating disk (13) is provided inside the steel foot lower pressing seat (6), and the rotating disk (13) is connected to the first sliding seat (9) via a connecting frame (14), and the rotating disk (13) is driven by a motor.

5. The insulator glue assembly machine according to claim 4, characterized in that: The rotating disk (13) is provided with an extended limiting outer ring (15), and the extended limiting outer ring (15) is slidably matched with the steel foot lower press seat (6).

6. The insulator glue assembly machine according to claim 5, characterized in that: The glass piece pressing clamping plate (5) is provided with a driving fixed platform (16), and a second linear driver (17) is provided inside the driving fixed platform (16). The power shaft of the second linear driver (17) is connected to the steel foot pressing seat (6).

7. The insulator glue assembly machine according to claim 6, characterized in that: The second overflow glue cleaning structure (8) comprises a second sliding seat (18) arranged on the inner side of the glass piece pressing clamping plate (5), a third linear drive (19) is arranged in the second sliding seat (18), and a power shaft of the third linear drive (19) is connected to an iron cap glass piece cleaning block (20).

8. The insulator glue assembly machine according to claim 7, characterized in that: The outer side of the second sliding seat (18) is provided with an anti-drop connection block (21) extending into the glass piece pressing clamping plate (5); the glass piece pressing clamping plate (5) is provided with a rotatable toothed ring (22); the second sliding seat (18) is provided with a connecting gear (23); the toothed ring (22) and the connecting gear (23) are meshed with each other; the glass piece pressing clamping plate (5) is provided with a driving wheel (24) driven by a motor; the driving wheel (24) and the toothed ring (22) are meshed with each other.

9. The insulator glue assembly machine according to claim 8, characterized in that: A fourth linear drive (25) is provided in the working base (1), and a power shaft of the fourth linear drive (25) is connected to the iron cap alignment rod (4). A fifth linear drive (26) is provided in the fixed platform (2), and the fifth linear drive (26) is connected to the glass piece pressing clamping plate (5).

10. The insulator glue assembly machine according to claim 9, characterized in that: A support plate (27) is provided on the iron cap positioning cylinder (3), and the second sliding seat (18) is slidably matched with the support plate (27).

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