Battery box mounting device

By designing the battery box installation device, the torsion spring and the clamping part can be used to buffer and secondary lock the battery box ejection process, solving the problem of falling during the battery pack disassembly, and optimizing the storage and storage of the battery box Transportation method.

CN222463262UActive Publication Date: 2025-02-11SHANGHAI PYTES ENERGY CO LTD
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Patent Information

Application Number
CN202420979359.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-02-11
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The frame tube lower-type battery pack of existing electric vehicles is easily dropped during disassembly, and the handle takes up more space after the battery pack is removed, making it inconvenient for storage and transportation.

Method used

A battery box mounting device is designed, including a base, a battery box, a locking ejection mechanism and a buffer mechanism. By providing a first jamming part on the fixing seat and a second jamming part on the handle, when the battery box ejects, the action of the torsion spring causes the handle to rotate to the first position, and the jamming parts are stuck to each other, so as to realize that the jamming part is jammed and connected to each other. Buffer and secondary lock to prevent the battery case from falling off.

Benefits of technology

Effectively prevent the battery box from accidentally falling and damaged during the ejection. At the same time, after the battery box is removed, the handle can be placed in parallel, saving space and easy to store and transport.

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Abstract

The utility model relates to the technical field of electric vehicles, and discloses a battery box mounting device which comprises a base, a battery box, a locking pop-up mechanism and a buffer mechanism, a fixed seat is arranged at one end of the base; the battery box is installed in the base, a cover body is arranged at one end of the battery box, a handle is arranged on the cover body and rotationally connected to the cover body through a rotating shaft, the handle has a first position and a second position, and a torsional spring is installed on the rotating shaft; when the battery box is installed in the base, the handle is located at the second position, and the torsion spring tends to enable the handle to rotate towards the first position so that the handle can abut against the fixing base. The locking pop-up mechanism is mounted on the base and is used for popping up the battery box from the base; the buffer mechanism comprises a first clamping part arranged on the fixed seat and a second clamping part arranged on the lifting handle, and when the battery box pops up, the lifting handle is attached to the fixed seat and moves outwards, so that the second clamping part is clamped with the first clamping part. According to the utility model, secondary locking of popping of the battery box can be realized, and accidental falling of the battery box caused by direct popping can be effectively prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric vehicles, in particular to a battery box installation device. Background Art

[0002] The existing frame tube lowered battery pack usually uses a locking device to fix the battery pack in the frame tube of the electric vehicle. Since there is a certain angle between the frame tube and the horizontal plane, and the battery pack is only fixed by the locking device, when the user opens the locking device to remove the battery, the battery will be directly separated from the frame tube. If the user does not grasp the separated battery in time, it will cause the battery to fall, thereby causing damage to the battery. In addition, after the battery pack is taken out, the handle of the existing battery pack is usually arranged in a vertical state on the cover of the battery pack, which occupies a lot of space and is not convenient for storage and transportation.

[0003] Therefore, there is an urgent need for a battery box installation device to solve the above technical problems. Utility Model Content

[0004] Based on the above, the purpose of the utility model is to provide a battery box installation device, which can provide buffer protection for the battery box during the battery box pop-up process to prevent the battery box from accidentally falling off and being damaged.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A battery box mounting device, comprising:

[0007] A base, one end of which is provided with a fixing seat;

[0008] A battery box is installed in the base, one end of the battery box is provided with a cover body, the cover body is provided with a handle, the handle is rotatably connected to the cover body through a rotating shaft, the handle has a first position perpendicular to the cover body and a second position parallel to the cover body, and a torsion spring is installed on the rotating shaft; when the battery box is installed in the base, the handle is in the second position, and the torsion spring has a tendency to rotate the handle toward the first position, so that the handle abuts against the fixing seat;

[0009] A locking and popping-out mechanism is installed on the base, and the locking and popping-out mechanism can lock the battery box in the base and can pop out one end of the battery box close to the cover from the base;

[0010] The buffer mechanism includes a first clamping portion provided on the fixing base and a second clamping portion provided on the handle. During the ejection of the battery box, the handle moves outward in contact with the plane of the fixing base to enable the second clamping portion to be clamped with the first clamping portion. By pushing the handle toward the second position, the second clamping portion can be disengaged from the first clamping portion.

[0011] In some possible embodiments, a torsion spring control mechanism is further included, which includes a movable block, an abutment block and a first elastic member, wherein the movable block is slidably arranged on the cover body along the length direction of the battery box, the first elastic member is arranged between the movable block and the cover body, and the abutment block is arranged on the side of the fixed seat facing the cover body, for abutting against the movable block; one end of the torsion spring is connected to the handle, and the other end is connected to the movable block; when the battery box is installed in the base, the abutment block pushes the movable block to move in a direction close to the cover body, and at this time the torsion spring has a tendency to rotate the handle to the first position; when the battery box is taken out of the base, the movable block is moved in a direction away from the cover body by the action of the first elastic member, and at this time the torsion spring has a tendency to rotate the handle to the second position.

[0012] In some possible implementations, the first elastic member is a compression spring.

[0013] In some possible implementations, two torsion springs are provided, and the two torsion springs are respectively located at two ends of the rotating shaft, and two groups of torsion spring control mechanisms are correspondingly provided.

[0014] In some possible implementations, the first clamping portion is a clamping tongue disposed on the fixing seat, and the second clamping portion is a boss disposed on the handle, and the boss is engaged with the clamping tongue to limit the pop-up position of the battery box.

[0015] In some possible implementations, a side of the fixing seat facing the battery box is an inclined surface, a bottom of the inclined surface is close to the cover body, and a top of the inclined surface is away from the cover body.

[0016] In some possible embodiments, a locking portion is provided on the cover body, and the locking and pop-up mechanism includes a second elastic member, a locking assembly and an unlocking assembly, wherein the second elastic member is provided in the base and elastically abuts against the bottom side of the battery box for popping up the battery box upward; the locking assembly includes a shell provided on the base, a locking tongue movably provided on the shell, and a third elastic member provided between the locking tongue and the shell, wherein the third elastic member can make the locking tongue extend and cooperate with the locking portion to lock the battery box in the base; the unlocking assembly includes an unlocking member and a linking member, wherein the unlocking member is connected to the locking tongue via the linking member, and operating the unlocking member can drive the linking member to move so that the locking tongue retracts, and the battery box is popped out of the base under the action of the second elastic member.

[0017] In some possible implementations, the second elastic member is a spring sheet.

[0018] In some possible implementations, the third elastic member is a compression spring.

[0019] In some possible implementations, the fixing seat is provided with an avoidance hole for avoiding the locking tongue.

[0020] The beneficial effects of the utility model are:

[0021] The battery box installation device provided by the utility model provides a first clamping portion on the fixing seat and a second clamping portion on the handle. When the battery box pops out from the base, due to the action of the torsion spring, the handle always has a tendency to rotate toward the first position (i.e., a position perpendicular to the cover body), so that the handle can fit the plane of the fixing seat and move outward until the first clamping portion is clamped with the second clamping portion, thereby achieving buffering of the battery box popping out process and playing a role of secondary locking, effectively preventing the battery box from being directly popped out from the base and causing accidental falling and damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of a battery box installation device and a vehicle tube provided by an embodiment of the utility model;

[0023] Figure 2 It is a structural schematic diagram of a battery box installation device provided by an embodiment of the utility model;

[0024] Figure 3 It is a partial structural schematic diagram of a battery box installation device provided by an embodiment of the utility model;

[0025] Figure 4 It is a structural schematic diagram of a battery box provided by an embodiment of the utility model;

[0026] Figure 5It is an exploded view of the battery box and the fixing seat provided in the embodiment of the utility model;

[0027] Figure 6 It is a schematic diagram of a battery box provided by an embodiment of the utility model when it is located in a base (the torsion spring control mechanism is not shown);

[0028] Figure 7 It is a schematic diagram of the connection between the handle and the fixing seat during the ejection process of the battery box provided by the embodiment of the utility model (the torsion spring control mechanism is not shown);

[0029] Figure 8 It is a schematic diagram of the battery box provided by the embodiment of the present invention when the handle is separated from the fixing base during the ejection process (the torsion spring control mechanism is not shown);

[0030] Fig. 9 The utility model provides a cover body, a handle, a fixing seat and an explosion-proof locking and ejecting mechanism. Figure 1 ;

[0031] Fig.10 The invention is an explosion-proof device for a cover body, a handle, a fixing seat and a locking and ejecting mechanism provided in an embodiment of the utility model. Figure 2 ;

[0032] Fig.11 It is an exploded view of the cover body and the handle provided in the embodiment of the utility model;

[0033] Fig.12 It is a structural schematic diagram of a handle provided by an embodiment of the utility model.

[0034] In the figure:

[0035] 100. Vehicle management;

[0036] 1. base; 11. fixing seat; 111. first clamping portion; 112. abutting block; 113. avoidance hole;

[0037] 2. battery box; 21. cover; 211. locking part; 212. slide groove; 22. handle; 221. second clamping part; 23. rotating shaft; 24. torsion spring; 25. movable block; 251. buckle; 26. first elastic member;

[0038] 31. second elastic member; 321. housing; 322. locking tongue; 323. third elastic member; 33. unlocking member. DETAILED DESCRIPTION

[0039] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0040] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0042] In the description of this embodiment, the terms "upper", "lower", "left", "right", etc., and the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplified operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0043] like Figure 1-Figure 12As shown, this embodiment provides a battery box installation device, including a base 1, a battery box 2, a locking and ejecting mechanism, and a buffer mechanism. The base 1 is fixedly arranged in the vehicle tube 100 of the electric vehicle, and a fixing seat 11 is provided at one end of the base 1. The battery box 2 is installed in the base 1, and a cover 21 is provided at one end of the battery box 2. A handle 22 is provided on the cover 21 for facilitating lifting the battery box 2, and the handle 22 is rotatably connected to the cover 21 through a rotating shaft 23. Specifically, the two ends of the rotating shaft 23 are respectively penetrated through the two sides of the cover 21, and the handle 22 is rotatably installed on the rotating shaft 23. The handle 22 has a first position perpendicular to the cover 21 and a second position parallel to the cover 21, and a torsion spring 24 is installed on the rotating shaft 23. When the battery box 2 is installed in the base 1, the handle 22 is squeezed by the fixing seat 11 and is in the second position. At this time, the torsion spring 24 has a tendency to rotate the handle 22 to the first position, so that the handle 22 can abut against the surface of the fixing seat 11. The locking and popping mechanism is installed on the base 1. The locking and popping mechanism can lock the battery box 2 in the base 1 and unlock the battery box 2 from the base 1. When the battery box 2 is unlocked from the base 1, the locking and popping mechanism can pop out the end of the battery box 2 close to the cover 21 from the base 1. The buffer mechanism includes a first clamping portion 111 provided on the fixed seat 11 and a second clamping portion 221 provided on the handle 22. When the locking and popping mechanism unlocks the battery box 2 from the base 1 and the battery box 2 pops out from the base 1, the handle 22 is subjected to the force of the torsion spring 24 and can move outward in accordance with the plane of the fixed seat 11 until the second clamping portion 221 is clamped with the first clamping portion 111, thereby preventing the battery box 2 from being directly popped out and causing an accidental fall. When the battery box 2 needs to be taken out, the user only needs to push the handle 22 in the direction close to the second position, so that the second clamping portion 221 can be disengaged from the first clamping portion 111, so that the battery box 2 can be lifted by the handle 22.

[0044] The battery box installation device provided in this embodiment provides a first clamping portion 111 on the fixing seat 11 and a second clamping portion 221 on the handle 22. When the battery box 2 pops out from the base 1, due to the action of the torsion spring 24, the handle 22 always has a tendency to rotate toward the first position (i.e., a position perpendicular to the cover body 21), so that the handle 22 can move outward in line with the plane of the fixing seat 11 until the second clamping portion 221 is clamped with the first clamping portion 111, thereby achieving a buffer for the battery box 2 popping out process and playing a role of secondary locking, effectively preventing the battery box 2 from directly popping out of the base 1 and causing accidental falling and damage.

[0045] Preferably, the first clamping portion 111 of the present embodiment is a clamping tongue provided on the fixing seat 11, and the second clamping portion 221 is a boss provided on the handle 22. The boss and the clamping tongue are engaged with each other to prevent the battery box 2 from completely popping out of the base 1, thereby realizing a secondary locking function for the battery box 2. The structure is simple, the locking is reliable, and the removal operation of the battery box 2 is convenient. Furthermore, the side of the fixing seat 11 facing the battery box 2 is an inclined slope, the bottom of the slope is close to the cover body 21, and the top of the slope is away from the cover body 21. Such a setting provides space for the handle 22 to rotate in the direction close to the first position, and at the same time, after the secondary locking, it is convenient for the user to extend his hand into the space to push and hold the handle 22, so as to realize the smooth and quick removal of the battery box 2.

[0046] In the prior art, there is also a problem that when the battery box 2 is taken out from the base 1, the handle 22 is always perpendicular to the cover 21, resulting in the battery box 2 occupying more space as a whole, which is inconvenient to store and transport. In order to solve this technical problem, the battery box installation device of this embodiment also includes a torsion spring control mechanism, which can realize the transformation of the two working states of the torsion spring 24. The torsion spring control mechanism includes a movable block 25, an abutment block 112 and a first elastic member 26. The movable block 25 is slidably arranged on the cover 21 along the length direction of the battery box 2, the first elastic member 26 is arranged between the movable block 25 and the cover 21, and the abutment block 112 is arranged on the side of the fixed seat 11 facing the cover 21, which is used to abut with the movable block 25; one end of the torsion spring 24 is connected to the handle 22, and the other end is connected to the movable block 25. Specifically, in this embodiment, a slide groove 212 is provided on the cover 21, and buckles 251 are provided on both sides of the movable block 25. The movable block 25 is slidably installed in the slide groove 212 through the buckle 251. Since the two ends of the torsion spring 24 are respectively connected to the movable block 25 and the handle 22, when the position of the movable block 25 changes, the direction of the torsion force applied by the torsion spring 24 to the handle 22 will change. Specifically, when the battery box 2 is installed in the base 1, the abutment block 112 abuts against the movable block 25 to push the movable block 25 to move toward the cover 21. At this time, the torsion spring 24 has a tendency to rotate the handle 22 toward the first position, so that the handle 22 always moves in contact with the fixed seat 11 to ensure the reliability of the first clamping portion 111 and the second clamping portion 221. When the battery box 2 is taken out of the base 1, the movable block 25 is moved away from the cover 21 by the action of the first elastic member 26. At this time, the torsion spring 24 rotates the handle 22 toward the second position, and the handle 22 remains in a position parallel to the cover 21, which is convenient for the storage and transportation of the battery box 2. Of course, when the battery box 2 needs to be lifted, it is only necessary to overcome the force of the torsion spring 24 and flip and lift the handle 22 upwards, which does not affect the normal use of the handle 22.

[0047] Optionally, the first elastic member 26 of the present embodiment is a compression spring, which has a tendency to make the movable block 25 move away from the cover body 21, and has a simple structure and is reliable to use. Further optionally, two torsion springs 24 are provided in the present embodiment, and the two torsion springs 24 are respectively located at the two ends of the rotating shaft 23, and the torsion spring control mechanism is also correspondingly provided with two groups, so that the stability of the movement process of the handle 22 is improved. In other embodiments, the torsion spring 24 and the torsion spring control mechanism can also be provided with one or more groups, which can also realize the above-mentioned functions of the handle 22.

[0048] In this embodiment, a locking portion 211 is further provided on the cover 21, and the locking portion 211 can be specifically a limiting step protruding from the cover 21. The locking and popping mechanism includes a second elastic member 31, a locking assembly, and an unlocking assembly. The second elastic member 31 is arranged in the base 1 and elastically abuts against one end of the bottom side of the battery box 2, and is used to pop up the battery box 2 upward. Preferably, the second elastic member 31 is a spring, which has a simple structure and reliable operation. The locking assembly of this embodiment includes a shell 321 arranged on the base 1, a lock tongue 322 movably arranged on the shell 321, and a third elastic member 323 arranged between the lock tongue 322 and the shell 321. Under the elastic force of the third elastic member 323, the lock tongue 322 can be extended from the shell 321 and cooperate with the locking portion 211, thereby preventing the battery box 2 from popping out, and realizing the locking of the battery box 2 and the base 1. Preferably, the third elastic member 323 of this embodiment is a compression spring, so that the lock tongue 322 always has a movement tendency to extend out of the shell 321.

[0049] The unlocking assembly of this embodiment includes an unlocking member 33 and a linkage member. The unlocking member 33 is connected to the lock tongue 322 through the linkage member. By operating the unlocking member 33, the linkage member can be driven to move, thereby controlling the lock tongue 322 to retract into the housing 321. At this time, the battery box 2 can be ejected from the inside of the base 1 to the outside under the action of the second elastic member 31. Optionally, the unlocking member 33 of this embodiment is a key, and the linkage member is a lock core. The end of the lock core is provided with a protrusion. When unlocking, the protrusion can be driven to rotate by rotating the key. The protrusion drives the lock tongue 322 to overcome the elastic force of the third elastic member 323 and retract into the housing 321 to unlock the battery box 2. In order to achieve smooth movement of the lock tongue 322, the fixing seat 11 of this embodiment is also provided with an avoidance hole 113. When locking the battery box 2, the lock tongue 322 can pass through the avoidance hole 113 and be engaged with the locking portion 211; when unlocking the battery box 2, the lock tongue 322 passes through the avoidance hole 113 and retracts into the housing 321. Of course, in other embodiments, the locking component and the unlocking component may also be configured in other forms and are not limited to this embodiment.

[0050] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention is described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims

1. A battery box installation device, characterized in that: include: A base (1), wherein a fixing seat (11) is provided at one end of the base (1); A battery box (2) is installed in the base (1); one end of the battery box (2) is provided with a cover body (21); the cover body (21) is provided with a handle (22); the handle (22) is rotatably connected to the cover body (21) via a rotating shaft (23); the handle (22) has a first position perpendicular to the cover body (21) and a second position parallel to the cover body (21); a torsion spring (24) is installed on the rotating shaft (23); when the battery box (2) is installed in the base (1), the handle (22) is in the second position, and the torsion spring (24) has a tendency to rotate the handle (22) toward the first position, so that the handle (22) abuts against the fixing seat (11); A locking and popping-out mechanism is installed on the base (1), the locking and popping-out mechanism can lock the battery box (2) in the base (1), and can pop out one end of the battery box (2) close to the cover (21) from the base (1); The buffer mechanism comprises a first clamping portion (111) provided on the fixing seat (11) and a second clamping portion (221) provided on the handle (22); during the ejection of the battery box (2), the handle (22) moves outward in contact with the plane of the fixing seat (11) so that the second clamping portion (221) is clamped with the first clamping portion (111); and by pushing the handle (22) in a direction close to the second position, the second clamping portion (221) can be disengaged from the first clamping portion (111).

2. The battery box installation device according to claim 1, characterized in that: The battery box (2) further comprises a torsion spring control mechanism, wherein the torsion spring control mechanism comprises a movable block (25), an abutting block (112) and a first elastic member (26); the movable block (25) is slidably arranged on the cover body (21) along the length direction of the battery box (2); the first elastic member (26) is arranged between the movable block (25) and the cover body (21); the abutting block (112) is arranged on a side of the fixing seat (11) facing the cover body (21) and is used to abut against the movable block (25); one end of the torsion spring (24) is connected to the handle (22), and the other end is connected to the fixing seat (11) and the fixing seat (11) is connected to the handle (22). The movable block (25) is connected to the base (1); when the battery box (2) is installed in the base (1), the abutment block (112) pushes the movable block (25) to move in a direction close to the cover body (21), and at this time, the torsion spring (24) has a tendency to rotate the handle (22) to the first position; when the battery box (2) is taken out of the base (1), the movable block (25) is moved in a direction away from the cover body (21) by the first elastic member (26), and at this time, the torsion spring (24) has a tendency to rotate the handle (22) to the second position.

3. The battery box installation device according to claim 2, characterized in that: The first elastic member (26) is a compression spring.

4. The battery box installation device according to claim 2 or 3, characterized in that: Two torsion springs (24) are provided, and the two torsion springs (24) are respectively located at two ends of the rotating shaft (23), and two groups of torsion spring control mechanisms are correspondingly provided.

5. The battery box installation device according to claim 1, characterized in that: The first clamping portion (111) is a clamping tongue arranged on the fixing seat (11), and the second clamping portion (221) is a boss arranged on the handle (22), and the boss is engaged with the clamping tongue to limit the ejection position of the battery box (2).

6. The battery box installation device according to claim 1, characterized in that: The side of the fixing seat (11) facing the battery box (2) is an inclined surface, the bottom of the inclined surface is close to the cover body (21), and the top of the inclined surface is away from the cover body (21).

7. The battery box installation device according to claim 1, characterized in that: The cover body (21) is provided with a locking portion (211); the locking and popping-out mechanism comprises a second elastic member (31), a locking assembly and an unlocking assembly; the second elastic member (31) is arranged in the base (1) and elastically abuts against the bottom side of the battery box (2) for popping out the battery box (2) upwards; the locking assembly comprises a shell (321) arranged on the base (1), a locking tongue (322) movably arranged on the shell (321), and a third elastic member arranged between the locking tongue (322) and the shell (321). (323), the third elastic member (323) can make the locking tongue (322) extend and cooperate with the locking portion (211) to lock the battery box (2) in the base (1); the unlocking assembly includes an unlocking member (33) and a linkage member, the unlocking member (33) is connected to the locking tongue (322) through the linkage member, and operating the unlocking member (33) can drive the linkage member to move so that the locking tongue (322) retracts, and the battery box (2) is ejected from the base (1) under the action of the second elastic member (31).

8. The battery box installation device according to claim 7, characterized in that: The second elastic member (31) is a spring sheet.

9. The battery box installation device according to claim 7, characterized in that: The third elastic member (323) is a compression spring.

10. The battery box installation device according to claim 7, characterized in that: The fixing seat (11) is provided with an avoidance hole (113) for avoiding the locking tongue (322).