Stator coil shaping device

Abstract

The utility model discloses a stator coil shaping device, the stator coil shaping device comprises a mounting rack and a clamping assembly, the clamping assembly comprises two clamping structures mounted on the mounting rack, and the two clamping structures are arranged at intervals along the horizontal direction and are used for clamping two side edges of a stator coil at the same time. Each clamping structure comprises two clamping parts, at least one clamping part is a movable clamping part, the movable clamping parts are movably mounted on the mounting frame and used for clamping the stator coil, and the stator coil shaping device can perform cold pressing shaping on the corresponding side edge of the stator coil through the arrangement of the clamping structures, so that the stator coil shaping efficiency is improved, and the stator coil shaping efficiency is improved. The two clamping structures are arranged, so that the stator coil shaping device can perform cold pressing shaping on the two side edges of the stator coil at the same time, and the problems that an existing single-edge forming mode of the stator coil is long in time consumption and low in efficiency are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of stator coil manufacturing, in particular to a stator coil shaping device. Background Art

[0002] At present, the manufacturing process of stator coils is complicated, and the quality of the finished stator coils has a great impact on the quality of motor products. The cold pressing of the coil is the last step in the stator coil manufacturing process. Whether the cold pressing can meet the quality requirements is crucial to the quality of the whole machine. The existing cold pressing of stator coils usually adopts a single-sided forming process, which requires manual holding of one side of the stator coil to cold press the other side of the stator coil. During the cold pressing process, the front and back sides of the stator coil need to be cold pressed separately, which requires a long time and low efficiency. Utility Model Content

[0003] The main purpose of the utility model is to provide a stator coil shaping device, aiming to solve the problem that the existing single-side shaping method of the stator coil is time-consuming and inefficient.

[0004] To achieve the above purpose, the utility model provides a stator coil shaping device, comprising:

[0005] Mounting frame;

[0006] The clamping assembly includes two clamping structures installed on the mounting frame, the two clamping structures are arranged horizontally at intervals to simultaneously clamp the two sides of the stator coil, each of the clamping structures includes two clamping parts, at least one of the clamping parts is a movable clamping part, and the movable clamping part is movably installed on the mounting frame to clamp the stator coil.

[0007] Optionally, the movable clamping portion is rotatably mounted on the mounting frame along an axis extending horizontally.

[0008] Optionally, the clamping structure further comprises:

[0009] A rotating member, the middle portion of which is rotatably mounted on the mounting frame along an axis extending horizontally, and one end of the rotating member is hinged to the movable clamping portion;

[0010] The first linear driving structure has a first driving end and a first fixed end opposite to each other, wherein the first driving end is hinged to the other end of the rotating member, and the first fixed end is mounted on the mounting frame.

[0011] Optionally, the clamping portion is provided with a clamping groove for installation of the stator coil.

[0012] Optionally, the clamping portion includes a positioning clamping portion fixedly mounted on the mounting frame, and the positioning clamping portion includes a clamping body and a mounting body detachably mounted on the clamping body;

[0013] Wherein, the clamping groove is arranged on the mounting body.

[0014] Optionally, the distance between the two clamping structures is adjustable.

[0015] Optionally, at least one of the two clamping structures is a movable clamping structure;

[0016] The stator coil shaping device further includes a position adjustment structure, and the position adjustment structure includes:

[0017] A driving motor, arranged on the mounting frame;

[0018] The ball screw structure comprises a screw and a slider sleeved on the screw, wherein one of the screw and the slider is arranged on the mounting frame, and the other is arranged on the movable clamping structure.

[0019] Optionally, the position adjustment structure further includes a first guide structure, the first guide structure includes a first slide rail and a first slide groove that slide in cooperation with each other, one of the first slide rail and the first slide groove is arranged on the movable clamping structure, and the other is arranged on the mounting frame.

[0020] Optionally, the stator coil shaping device further comprises a positioning structure movably mounted on the mounting frame in an up-and-down direction to cooperate with the movable clamping portion to pre-position the stator coil.

[0021] Optionally, the positioning structure includes:

[0022] A positioning frame, movably mounted on the mounting frame in an up-and-down direction;

[0023] a positioning portion, disposed on the positioning frame, to cooperate with the clamping portion to clamp the stator coil; and

[0024] The second linear drive structure has a second drive end and a second fixed end opposite to each other. The second drive end is mounted on the positioning frame, and the second fixed end is mounted on the mounting frame.

[0025] In the technical solution of the utility model, the mounting frame is provided so as to install the clamping assembly, and the two clamping structures are provided to correspond to the two side edges of the stator coil so as to clamp the two side edges of the stator coil at the same time, and the movable clamping part is movable so as to enable the two clamping parts to clamp the side edges corresponding to the stator coil so as to perform cold pressing on the side edges corresponding to the stator coil. Thus, by providing the clamping structure, the stator coil shaping device can perform cold pressing and shaping on the side edges corresponding to the stator coil, and by providing the two clamping structures, the stator coil shaping device can perform cold pressing and shaping on the two side edges of the stator coil at the same time, thereby solving the problem that the existing single-sided forming method of the stator coil is time-consuming and inefficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0027] Figure 1 A three-dimensional structural schematic diagram of a stator coil shaping device provided by the utility model;

[0028] Figure 2 for Figure 1 A side structural schematic diagram of a stator coil shaping device;

[0029] Figure 3 for Figure 1 A schematic diagram of the top view of the stator coil shaping device;

[0030] Figure 4 for Figure 1 Schematic diagram of the exploded structure of the stator coil.

[0031] Description of Figure Numbers:

[0032] Label name Label name 100 Stator coil shaping device 22 Active clamping structure 1 Mounting bracket 23 Position adjustment structure 2 Clamping components 231 Drive motor 21 Clamping structure 232 Ball screw structure 211 Active clamping part 233 The first guide structure 2111 Clamping body 3 Positioning structure 2112 Mounting body 31 Positioning frame 2113 Clamping slot 32 Positioning Department 212 Rotating parts 33 Second linear drive structure 213 The first linear drive structure 34 Second guide structure 214 Rotating arm 200 Stator coil

[0033] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] It should be noted that if a directional indication is involved in the embodiments of the present invention, the directional indication is only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0036] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0037] At present, the manufacturing process of stator coils is complicated, and the quality of the finished stator coils has a great impact on the quality of motor products. The cold pressing of the coil is the last step in the stator coil manufacturing process. Whether the cold pressing can meet the quality requirements is crucial to the quality of the whole machine. The existing cold pressing of stator coils usually adopts a single-sided forming process, which requires manual holding of one side of the stator coil to cold press the other side of the stator coil. During the cold pressing process, the front and back sides of the stator coil need to be cold pressed separately, which requires a long time and low efficiency.

[0038] In view of this, the utility model provides a stator coil shaping device, which aims to solve the problem that the existing stator coil unilateral shaping method is time-consuming and inefficient. Figures 1 to 4 The present invention is a schematic structural diagram of a stator coil shaping device provided by the present invention.

[0039] See also Figures 1 to 4The stator coil shaping device 100 includes a mounting frame 1 and a clamping assembly 2. The clamping assembly 2 includes two clamping structures 21 installed on the mounting frame 1. The two clamping structures 21 are arranged horizontally at intervals to simultaneously clamp the two sides of the stator coil 200. Each of the clamping structures 21 includes two clamping parts, at least one of which is a movable clamping part 211. The movable clamping part 211 is movably installed on the mounting frame 1 to clamp the stator coil 200.

[0040] In the technical solution of the utility model, the mounting frame 1 is provided so as to install the clamping assembly 2, and the two clamping structures 21 are provided to correspond to the two side edges of the stator coil 200 so as to clamp the two side edges of the stator coil 200 at the same time, and the movable clamping part 211 is movable so as to enable the two clamping parts to clamp the corresponding side edges of the stator coil 200 so as to perform cold pressing on the corresponding side edges of the stator coil 200. Thus, by providing the clamping structure 21, the stator coil shaping device 100 can perform cold pressing and shaping on the corresponding side edges of the stator coil 200, and by providing the two clamping structures 21, the stator coil shaping device 100 can perform cold pressing and shaping on the two side edges of the stator coil 200 at the same time, thereby solving the problem that the existing single-side forming method of the stator coil 200 is time-consuming and inefficient.

[0041] It should be noted that when the shaping coil of the stator coil 200 shapes the two sides of the stator coil 200, the front and back sides of the two sides may be the same or different. For example, both sides may be the front side at the same time, or the back side at the same time, or one side may be the front side and the other side may be the back side. The present invention does not limit this.

[0042] In order to enable the clamping structure 21 to clamp the side of the stator coil 200, in this embodiment, the movable clamping portion 211 is rotatably mounted on the mounting frame 1 along an axis extending horizontally, so that the spacing between the two clamping portions can be adjusted by rotating the movable clamping portion 211, so that the clamping structure 21 can clamp the side of the stator coil 200. Of course, in other embodiments, the movable clamping portion 211 can also clamp the stator coil 200 along a straight line, etc., and the utility model does not limit this.

[0043] It should be noted that, among the two clamping parts, one of the clamping parts may be the movable clamping part 211 , or both of the clamping parts may be the movable clamping part 211 , etc., and the present invention does not limit this.

[0044] In some embodiments of the utility model, the clamping structure 21 further includes a rotating member 212 and a first linear driving structure 213, the middle part of the rotating member 212 is rotatably mounted on the mounting frame 1 along an axis extending horizontally, one end of the rotating member 212 is hinged to the movable clamping portion 211, and the first linear driving structure 213 has a first driving end and a first fixed end opposite to each other, the first driving end is hinged to the other end of the rotating member 212, and the first fixed end is mounted on the mounting frame 1, so that the first linear driving structure 213 is provided to drive one end of the rotating member 212 to rotate, and the rotating member 212 is provided to convert the linear movement of the first linear driving structure 213 into rotation, so that the first linear driving structure 213 can drive the rotating member 212 to rotate, so as to drive the movable clamping portion 211 to rotate and clamp the stator coil 200. Of course, there are many ways to drive the movable clamping portion 211 to rotate. In other embodiments, the movable clamping portion 211 can also be driven by a motor, etc., which is not limited by the utility model. It is understandable that the first linear driving structure 213 may be a driving cylinder or a driving oil cylinder, etc., and the present invention does not limit this.

[0045] In some embodiments of the present invention, the clamping structure 21 also includes two rotating arms 214 rotatably mounted on the mounting frame 1, and the two rotating arms 214 are respectively fixed at both ends of the movable clamping part 211 to assist in supporting the rotation of the movable clamping part 211, thereby helping to improve the stability of the rotation of the movable clamping part 211.

[0046] In some embodiments of the utility model, the clamping portion is provided with a clamping groove 2113 for installing the stator coil 200. Thus, by providing the clamping groove 2113, it is convenient to place the stator coil 200, and the clamping portion can be completely fitted with the side of the stator coil 200, thereby helping to improve the cold pressing shaping effect of the clamping structure 21. Furthermore, the clamping groove 2113 has a variety of shapes, for example, the clamping groove 2113 can be L-shaped or arc-shaped, etc., and the utility model does not limit this. Specifically, in this embodiment, the clamping groove 2113 is L-shaped, so that the clamping groove 2113 can be adapted to the shape of the stator coil 200, thereby helping the clamping structure 21 to clamp and shape the side of the stator coil 200.

[0047] Furthermore, since different stator coils 200 have different shapes of their sides, in this embodiment, please refer to Figure 1 and Figure 4The clamping part includes a positioning clamping part fixedly arranged on the mounting frame 1, and the positioning clamping part includes a clamping body 2111 and a mounting body 2112 detachably mounted on the clamping body 2111, wherein the clamping groove 2113 is arranged on the mounting body 2112. In this way, a detachable connection structure is adopted so that the mounting body 2112 can be replaced as needed, so that the clamping groove 2113 can be adapted to the shape of the stator coil 200, so that the clamping structure 21 can clamp different stator coils 200, thereby helping to improve the versatility of the stator coil shaping device 100. It can be understood that there are many types of detachable connection structures, which can be bolt connection structures, buckle connection structures, etc., and the utility model does not limit this.

[0048] For different stator coils 200, the requirements for the spacing between the two sides of the stator coil 200 during cold pressing are also different. Therefore, in this embodiment, please refer to Figure 1 and Figure 2 The distance between the two clamping structures 21 is adjustable. Thus, by adjusting the distance between the two clamping structures 21, the requirements for the distance between the two sides of the stator coil 200 can be met, so that the stator coil shaping device 100 can simultaneously perform cold pressing shaping on the two sides of the stator coil 200.

[0049] Furthermore, there are many ways to adjust the distance between the two clamping structures 21. For example, the distance between the two clamping structures 21 can be adjusted by adjusting the position of one of the clamping structures 21, or the distance between the two clamping structures 21 can be adjusted by adjusting the positions of the two clamping structures 21 at the same time. The present invention does not limit this. Specifically, in this embodiment, at least one of the two clamping structures 21 is a movable clamping structure 22. The stator coil shaping device 100 also includes a position adjustment structure 23, and the position adjustment structure 23 includes a drive motor 2 31 and a ball screw structure 232, the driving motor 231 is arranged on the mounting frame 1, the ball screw structure 232 includes a screw and a slider sleeved on the screw, one of the screw and the slider is arranged on the mounting frame 1, and the other is arranged on the movable clamping structure 22, so that the driving motor 231 is arranged to drive the screw to rotate, and at the same time, the ball screw structure is arranged to convert the rotation of the driving motor 231 into linear movement, so that the driving motor 231 can move the movable clamping structure 22 horizontally, so as to adjust the distance between the two clamping structures 21.

[0050] In some embodiments of the utility model, the position adjustment structure 23 also includes a first guide structure 233, the first guide structure 233 includes a first slide rail and a first slide groove that slide in cooperation with each other, one of the first slide rail and the first slide groove is provided on the movable clamping structure 22, and the other is provided on the mounting frame 1, so that by providing the first slide rail and the first slide groove that cooperate with each other, the movable clamping structure 22 can move in a horizontal straight line, reducing the probability of the movable clamping structure 22 shaking, thereby helping to improve the stability of the movable clamping part 211. Further, two first guide structures 233 are provided, and the two first guide structures 233 are spaced apart on the mounting frame 1 to improve the stability of the movable clamping structure 22.

[0051] In order to guide the stator coil 200 to the clamping structure 21, in this embodiment, refer to Figure 1 , Figure 3 and Figure 4 The stator coil shaping device 100 also includes a positioning structure 3 movably installed on the mounting frame 1 along the up-down direction, so as to cooperate with the movable clamping part 211 to pre-position the stator coil 200. When the stator coil 200 is transferred to the stator coil shaping device 100, the stator coil 200 is first placed on the positioning structure 3, and cooperates with the movable clamping part 211 to move the stator coil 200 to a preset position, so that the clamping structure 21 can clamp the side of the stator coil 200 later. In this way, the positioning structure 3 is movable to carry the transferred stator coil 200, and cooperates with the movable clamping part 211 to transfer the stator coil 200 to a preset position, so that the clamping structure 21 can perform cold pressing shaping on the stator coil 200.

[0052] In some embodiments of the utility model, the positioning structure 3 includes a positioning frame 31, a positioning portion 32 and a second linear driving structure 33. The positioning frame 31 is movably installed on the mounting frame 1 in the up and down directions. The positioning portion 32 is arranged on the positioning frame 31 to cooperate with the clamping portion to clamp the stator coil 200. The second linear driving structure 33 has a second driving end and a second fixed end relative to each other. The second driving end is installed on the positioning frame 31, and the second fixed end is installed on the mounting frame 1. In this way, the positioning frame 31 is provided to install the positioning portion 32, and the positioning portion 32 is provided to cooperate with the movable clamping portion 211 to clamp the stator coil 200. The second linear driving structure 33 is provided to drive the mounting frame 1 to move, so that the positioning portion 32 can cooperate with the movable clamping portion 211 to move the stator coil 200 to a preset position, thereby facilitating the clamping structure 21 to cold press and shape the stator coil 200.

[0053] Further, the positioning part 32 includes two positioning plates arranged at intervals on the positioning frame 31 along the front-back direction, and the two positioning plates are respectively arranged corresponding to the two clamping structures 21. In this way, by setting the two positioning plates, the positioning structure 3 can cooperate with the two movable clamping parts 211 at the same time, so as to simultaneously transfer the two sides of the stator coil 200 to the two clamping structures 21. Further, a plurality of positioning plates are arranged, and the plurality of positioning plates are arranged at intervals along the left-right direction, so as to strengthen the clamping force between the positioning structure 3 and the movable clamping part 211, and prevent the stator coil 200 from shaking.

[0054] In some embodiments of the utility model, the two clamping parts include a positioning clamping part fixedly arranged on the mounting frame 1, and the positioning clamping part is formed with an escape space for the positioning part 32 to pass through, so as to prevent the positioning part 32 from interfering with the positioning clamping part, so that the positioning part 32 can move the positioning coil to a preset position. Furthermore, the positioning clamping part includes a plurality of positioning clamping blocks arranged at intervals in the horizontal direction, and the escape space is formed between two adjacent positioning clamping blocks for the positioning part 32 to pass through. Of course, in other embodiments, the escape space can also be an escape hole provided in the positioning clamping part, and the utility model does not limit this.

[0055] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made under the concept of the present invention using the contents of the specification and drawings of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A stator coil shaping device, characterized in that: include: Mounting frame; The clamping assembly includes two clamping structures installed on the mounting frame, the two clamping structures are arranged horizontally at intervals to simultaneously clamp the two sides of the stator coil, each of the clamping structures includes two clamping parts, at least one of the clamping parts is a movable clamping part, and the movable clamping part is movably installed on the mounting frame to clamp the stator coil.

2. The stator coil shaping device according to claim 1, characterized in that: The movable clamping portion is rotatably mounted on the mounting frame along an axis extending horizontally.

3. The stator coil shaping device according to claim 2, characterized in that: The clamping structure also includes: A rotating member, the middle portion of which is rotatably mounted on the mounting frame along an axis extending horizontally, and one end of the rotating member is hinged to the movable clamping portion; The first linear driving structure has a first driving end and a first fixed end opposite to each other, wherein the first driving end is hinged to the other end of the rotating member, and the first fixed end is mounted on the mounting frame.

4. The stator coil shaping device according to claim 1, characterized in that: The clamping portion is provided with a clamping groove for installing the stator coil.

5. The stator coil shaping device according to claim 4, characterized in that: The clamping portion includes a clamping body and a mounting body detachably mounted on the clamping body; Wherein, the clamping groove is arranged on the mounting body.

6. The stator coil shaping device according to claim 1, characterized in that: The distance between the two clamping structures is adjustable.

7. The stator coil shaping device according to claim 6, characterized in that: At least one of the two clamping structures is a movable clamping structure; The stator coil shaping device further includes a position adjustment structure, and the position adjustment structure includes: A driving motor, arranged on the mounting frame; The ball screw structure comprises a screw and a slider sleeved on the screw, wherein one of the screw and the slider is arranged on the mounting frame, and the other is arranged on the movable clamping structure.

8. The stator coil shaping device according to claim 7, characterized in that: The position adjustment structure also includes a first guide structure, which includes a first slide rail and a first slide groove that slide in cooperation with each other, one of the first slide rail and the first slide groove is arranged on the movable clamping structure, and the other is arranged on the mounting frame.

9. The stator coil shaping device according to claim 1, characterized in that: The stator coil shaping device also includes a positioning structure movably mounted on the mounting frame in an up-and-down direction to cooperate with the movable clamping portion to pre-position the stator coil.

10. The stator coil shaping device according to claim 9, characterized in that: The positioning structure comprises: A positioning frame, movably mounted on the mounting frame in an up-and-down direction; a positioning portion, disposed on the positioning frame, to cooperate with the clamping portion to clamp the stator coil; and The second linear drive structure has a second drive end and a second fixed end opposite to each other. The second drive end is mounted on the positioning frame, and the second fixed end is mounted on the mounting frame.

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