Full-body type platform fungus bag production equipment

Abstract

The utility model provides a whole-body platform fungus bag production device which comprises a base, a conveying belt, a rack and a top frame, the conveying belt is installed above the base through a conveying frame, a containing groove is formed in the surface of the conveying belt, the rack is divided into a conveying cavity and a sterilization cavity through a partition plate, a filling mechanism and a heat sealing mechanism are arranged at the position of the conveying cavity, and the top frame is arranged on the conveying cavity. The filling mechanism comprises a stirring box and a conveying box, the lower portion of the stirring box is communicated with the conveying box through a discharging pipe, a batching hopper is arranged at the upper end of the stirring box, a filling opening is formed in the lower right end of the conveying box, a hydraulic cylinder is installed on the top frame, the output end of the hydraulic cylinder is fixedly connected with the heat sealing mechanism, and a high-temperature steam nozzle is arranged in the sterilization cavity. According to the base material screening device, base materials filled into fungus bags can be screened, the problems that impurities and caked base materials are filled into the fungus bags, the quality of the fungus bags is affected, and subsequent growth of edible fungi is affected are solved, and application and popularization are facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of mushroom bag production, in particular to a full-body platform mushroom bag production device. Background Art

[0002] Edible fungi refer to large, edible mushrooms (large fungi) with large fruiting bodies, commonly known as mushrooms. There are more than 350 known edible fungi in China, most of which belong to the subphylum Basidiomycetes. At present, in the process of cultivating edible fungi, most of them are packed in mushroom bags.

[0003] The prior art discloses a filling device for edible fungi processing with application number: 202021838209.2, comprising a base plate, a third servo motor is fixedly installed at the middle end of the bottom of the base plate, a support plate is fixedly installed on the output shaft of the third servo motor, a limit frame is fixedly installed on the top of the support plate, and springs are welded to the upper and lower ends and the middle end of the inner cavity of the limit frame; the utility model solves the problem that the existing filling device is prone to spilling during filling through the arrangement of a base plate, a support rod, a top plate, a filling box, a conveying pipe, a second servo motor, a gear, a tooth plate, an extension pipe, a third servo motor, a support plate, a limit frame, a filling bottle body, a spring, a telescopic rod and a card plate, which not only affects the filling accuracy of the edible fungi, but also reduces its filling efficiency, and at the same time causes the fallen edible fungi to be contaminated with dust and reduces its filling quality. However, the existing technology still cannot further remove impurities in the base material, so the raw mushroom bag may contain impurities or agglomerated base material, which not only affects the quality of mushroom bag production, but also the impurities or agglomerated base material easily affect the growth quality of edible fungi.

[0004] To this end, we propose a full-body platform mushroom bag production equipment to solve the above problems. Utility Model Content

[0005] In view of the shortcomings existing in the above-mentioned problems, the utility model provides a full-body platform mushroom bag production equipment, which can screen the base material filled into the mushroom bag to avoid impurities and agglomerated base material from being filled into the mushroom bag, affecting the quality of the mushroom bag and the subsequent growth of edible fungi.

[0006] In order to solve the above problems, the technical solution provided by the utility model is as follows:

[0007] A full-body platform mushroom bag production equipment comprises a base, a conveyor belt, a frame and a top frame, wherein the conveyor belt is installed above the base through a conveyor frame, and the top frame is fixedly installed on the upper end of the frame, a placement groove is installed on the surface of the conveyor belt, and the frame is divided into a conveying chamber and a sterilization chamber by a partition, and a filling mechanism and a heat sealing mechanism are arranged at the conveying chamber, and the filling mechanism comprises a mixing box and a conveying box, and the bottom of the mixing box is connected to the conveying box through a feeding pipe, a mixing hopper is provided at the upper end of the mixing box, and a filling port is provided at the lower right end of the conveying box, a hydraulic cylinder is installed on the top frame, and the output end of the hydraulic cylinder is fixedly connected to the heat sealing mechanism, and a high-temperature steam nozzle is arranged in the sterilization chamber.

[0008] Furthermore, a stirring device is installed in the mixing box, a porous sieve plate is arranged below the stirring device, a lead screw is arranged above the porous sieve plate, the right end of the lead screw is fixedly connected to the output end of the servo motor, the left end of the lead screw is rotatably connected to the inner wall of the mixing box, a movable seat is threadedly sleeved on the lead screw, a brush head is installed at the lower end of the movable seat, the lower surface of the brush head is fitted with the upper surface of the porous sieve plate, a collecting box is installed at the left end of the mixing box, the collecting box is connected to the mixing box through a drainage pipe, the drainage pipe is arranged at the upper end of the porous sieve plate, and a valve is installed at the drainage pipe.

[0009] Furthermore, the stirring device includes a first stirring device and a second stirring device, the first stirring device is arranged above the second stirring device, the first stirring device includes a first stirring motor, a first stirring rod and a first stirring blade, the first stirring blade is fixedly installed on the first stirring rod, the right end of the first stirring rod is fixedly connected to the output end of the first stirring motor, and the left end of the first stirring rod is rotatably connected to the inner wall of the stirring box, the second stirring device includes a second stirring motor, a second stirring rod and a second stirring blade, the second stirring blade is fixedly installed on the second stirring rod, the left end of the second stirring rod is fixedly connected to the output end of the second stirring motor, and the right end of the second stirring rod is rotatably connected to the inner wall of the stirring box.

[0010] Furthermore, a conveying motor is installed on the right side of the conveying box, and the conveying motor drives the auger in the conveying box to rotate.

[0011] Further, the heat sealing mechanism includes an adjusting box and a sealing device, which is installed in the adjusting box. The sealing device includes a first push rod, a second push rod, a first push plate, a second push plate, a first heat sealing plate and a second heat sealing plate. The first push rod is fixedly installed at the front end of the inner wall of the adjusting box, the output end of the first push rod is fixedly connected to the first push plate, the first heat sealing plate is installed on the first push plate, the second push rod is fixedly installed at the rear end of the inner wall of the adjusting box, the output end of the second push rod is fixedly connected to the second push plate, and the second heat sealing plate is installed on the second push plate.

[0012] Furthermore, the high-temperature steam nozzle is connected to the output end of an external high-temperature steam engine through a connecting pipe.

[0013] Furthermore, a support frame is fixedly mounted on the upper end of the top frame, and the support frame is fixedly connected to the outer wall of the mixing box through a fixing sleeve.

[0014] Compared with the prior art, the utility model has the following advantages:

[0015] 1. It can screen the base materials filled into the mushroom bags to avoid impurities and agglomerated base materials from being filled into the mushroom bags, which will affect the quality of the mushroom bags and the subsequent growth of edible fungi;

[0016] 2. The servo motor drives the lead screw to rotate, and then drives the moving seat to move linearly left and right along the lead screw 9015, driving the brush head to clean the large impurities or agglomerated base materials on the porous screen plate. The large impurities or agglomerated base materials enter the collection box through the impurity discharge pipe for collection;

[0017] 3. A hydraulic cylinder is installed on the top frame, and the output end of the hydraulic cylinder is fixedly connected to the heat sealing mechanism. The height of the heat sealing mechanism is adjusted by the hydraulic cylinder, and the sealing position of the mushroom bag is adjusted, and then the first heat sealing plate and the second heat sealing plate are adjusted to heat-seal the mushroom bag after filling.

[0018] 4. A high-temperature steam nozzle is provided in the sterilization chamber, which is connected to the output end of the external high-temperature steam engine through a connecting pipe. The heat-sealed mushroom bag enters the sterilization chamber under the action of the conveyor belt, and the high-pressure steam generated by the high-temperature steam nozzle is used to sterilize the mushroom bag, which can effectively kill miscellaneous bacteria and pathogens, ensure the clean growth environment of edible fungi, and improve the yield and quality of edible fungi.

[0019] In summary, this type of full-body platform mushroom bag production equipment has wide practicality, and can solve the problem that the prior art proposed in the above background technology is still unable to further remove impurities in the base material, so it will cause the raw mushroom bag to contain impurities or agglomerated base material, which not only affects the quality of mushroom bag production, but also the impurities or agglomerated base material easily affect the growth quality of edible fungi. It has broad promotion value. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the filling mechanism of the utility model;

[0022] Figure 3 It is a right side structural schematic diagram of the heat sealing mechanism of the utility model.

[0023] Description of main component symbols:

[0024] 1-base, 2-conveyor belt, 3-conveyor rack, 4-frame, 5-top rack, 6-conveying chamber, 7-sterilizing chamber, 8-partition, 9-filling mechanism, 901-mixing box, 902-conveying box, 903-feeding pipe, 904-mixing hopper, 905-filling port, 906-support frame, 907-fixing sleeve, 908-first stirring motor, 909-second stirring motor, 9010-first stirring rod, 9011-second stirring rod, 9012-first stirring blade, 9013-second stirring blade, 9 014-porous sieve plate, 9015-screw, 9016-servo motor, 9017-moving seat, 9018-collecting box, 9019-drain pipe, 9020-conveying motor, 9021-auger, 10-heat sealing mechanism, 1001-adjusting box, 1002-first push rod, 1003-second push rod, 1004-first push plate, 1005-second push plate, 1006-first heat sealing plate, 1007-second heat sealing plate, 11-hydraulic cylinder, 12-high temperature steam nozzle, 13-placing groove. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below with reference to the accompanying drawings and examples, but the examples are not intended to limit the utility model.

[0026] like Figure 1-Figure 3As shown, an embodiment of the utility model includes a base 1, a conveyor belt 2, a frame 4 and a top frame 5. The conveyor belt 2 is installed above the base 1 through the conveyor frame 3, and the top frame 5 is fixedly installed on the upper end of the frame 4. A placement groove 13 is installed on the surface of the conveyor belt 2. The frame 4 is divided into a conveying chamber 6 and a sterilization chamber 7 by a partition 8. A filling mechanism 9 and a heat sealing mechanism 10 are provided at the conveying chamber 6.

[0027] The filling mechanism 9 includes a mixing box 901 and a conveying box 902 .

[0028] A support frame 906 is fixedly mounted on the upper end of the top frame 5 , and the support frame 906 is fixedly connected to the outer wall of the mixing box 901 through a fixing sleeve 907 .

[0029] The mixing box 901 is provided with a material hopper 904 at the upper end thereof, and a base material is added to the mixing box 901 through the material hopper 904. A stirring device is installed in the mixing box 901, and the stirring device stirs and mixes the base material added to the mixing box 901. The stirring device includes a first stirring device and a second stirring device, and the first stirring device is arranged above the second stirring device. The first stirring device includes a first stirring motor 908, a first stirring rod 9010 and a first stirring blade 9012, and the first stirring blade 9012 is fixedly installed on the first stirring rod 9010, and the right end of the first stirring rod 9010 is connected to the first stirring The output end of the motor 908 is fixedly connected, the left end of the first stirring rod 9010 is rotatably connected to the inner wall of the stirring box 901, the second stirring device includes a second stirring motor 909, a second stirring rod 9011 and a second stirring blade 9013, the second stirring blade 9013 is fixedly installed on the second stirring rod 9011, the left end of the second stirring rod 9011 is fixedly connected to the output end of the second stirring motor 909, the right end of the second stirring rod 9011 is rotatably connected to the inner wall of the stirring box 901, and the rotating first stirring blade 9012 and the second stirring blade 9013 stir the base material in the stirring box 901.

[0030] A porous sieve plate 9014 is provided below the stirring device, through which the base material in the stirring box 901 is screened. Large impurities or agglomerated base materials cannot pass through the porous sieve plate 9014 and remain on the surface of the porous sieve plate 9014, thereby preventing large impurities or agglomerated base materials from entering the conveying box 902 through the discharge pipe 903 and then being filled into the mushroom bag through the filling port 905 of the conveying box 902, which would affect the quality of the mushroom bag.

[0031] A lead screw 9015 is arranged above the porous sieve plate 9014, the right end of the lead screw 9015 is fixedly connected to the output end of the servo motor 9016, the left end of the lead screw 9015 is rotatably connected to the inner wall of the mixing box 901, a movable seat 9017 is threadedly sleeved on the lead screw 9015, a brush head is installed at the lower end of the movable seat 9017, the lower surface of the brush head is in contact with the upper surface of the porous sieve plate 9014, a collection box 9018 is installed at the left end of the mixing box 901, and the collection box 9018 is connected to the inner wall of the mixing box 901 through the impurity discharge pipe 9017. 019 is connected with the mixing box 901, and the impurity discharge pipe 9019 is arranged at the upper end of the porous sieve plate 9014. A valve is installed at the impurity discharge pipe 9019, and the lead screw 9015 is driven to rotate by the servo motor 9016, thereby driving the moving seat 9017 to move linearly left and right along the lead screw 9015, driving the brush head to clean the large impurities or agglomerated base materials on the porous sieve plate 9014, and the large impurities or agglomerated base materials enter the collecting box 9018 through the impurity discharge pipe 9019 for collection.

[0032] The bottom of the mixing box 901 is connected to the conveying box 902 through a feeding pipe 903. A filling port 905 is provided at the lower right end of the conveying box 902. A conveying motor 9020 is installed on the right side of the conveying box 902. The conveying motor 9020 drives the auger 9021 in the conveying box 902 to rotate.

[0033] A hydraulic cylinder 11 is installed on the top frame 5, and the output end of the hydraulic cylinder 11 is fixedly connected to the heat sealing mechanism 10. The height of the heat sealing mechanism 10 is adjusted by the hydraulic cylinder 11 to adjust the sealing position of the mushroom bag. The heat sealing mechanism 10 includes an adjusting box 1001 and a sealing device. The sealing device is installed in the adjusting box 1001. The sealing device includes a first push rod 1002, a second push rod 1003, a first push plate 1004, a second push plate 1005, a first heat sealing plate 1006 and a second heat sealing plate 1007. The first push rod 1002 is fixedly installed on the front end of the inner wall of the adjusting box 1001, and the output end of the first push rod 1002 is fixedly connected to the first push plate 1004 Then, the first heat sealing plate 1006 is installed on the first push plate 1004, the second push rod 1003 is fixedly installed on the rear end of the inner wall of the adjustment box 1001, the output end of the second push rod 1003 is fixedly connected to the second push plate 1005, and the second heat sealing plate 1007 is installed on the second push plate 1005. The first push rod 1002 is extended and the first push plate 1004 is pushed to move, and the second push rod 1003 is extended and the second push plate 1005 is pushed to move, thereby adjusting the first heat sealing plate 1006 and the second heat sealing plate 1007, and adjusting the first heat sealing plate 1006 and the second heat sealing plate 1007 to heat-seal the mushroom bag after filling. The first push rod 1002 and the second push rod 1003 are DT type electric push rods.

[0034] A high-temperature steam nozzle 12 is provided in the sterilization chamber 7, and the high-temperature steam nozzle 12 is connected to the output end of an external high-temperature steam engine through a connecting pipe. The heat-sealed mushroom bag enters the sterilization chamber 7 under the action of the conveyor belt 2, and the high-pressure steam generated by the high-temperature steam nozzle 12 is used to sterilize the mushroom bag, which can effectively kill miscellaneous bacteria and pathogens, ensure the clean growth environment of edible fungi, and improve the yield and quality of edible fungi.

[0035] Among them, the hydraulic cylinder 11 and the high-temperature steam nozzle 12 are conventional devices in this field, and the electrical components appearing in the text are electrically connected to the external main controller and power supply, and the main controller can be a conventional known device such as a computer for control.

[0036] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A full-body platform mushroom bag production equipment, comprising a base (1), a conveyor belt (2), a frame (4) and a top frame (5), wherein the conveyor belt (2) is installed above the base (1) through a conveyor frame (3), the top frame (5) is fixedly installed on the upper end of the frame (4), and a placement groove (13) is installed on the surface of the conveyor belt (2), characterized in that: The frame (4) is divided into a conveying chamber (6) and a sterilizing chamber (7) by a partition (8); a filling mechanism (9) and a heat-sealing mechanism (10) are arranged at the conveying chamber (6); the filling mechanism (9) comprises a mixing box (901) and a conveying box (902); the lower part of the mixing box (901) is connected to the conveying box (902) through a feeding pipe (903); a batching hopper (904) is arranged at the upper end of the mixing box (901); a filling port (905) is arranged at the lower right end of the conveying box (902); a hydraulic cylinder (11) is installed on the top frame (5); the output end of the hydraulic cylinder (11) is fixedly connected to the heat-sealing mechanism (10); and a high-temperature steam nozzle (12) is arranged in the sterilizing chamber (7).

2. The full-body platform mushroom bag production equipment according to claim 1, characterized in that: A stirring device is installed in the stirring box (901), a porous sieve plate (9014) is arranged below the stirring device, a lead screw (9015) is arranged above the porous sieve plate (9014), the right end of the lead screw (9015) is fixedly connected to the output end of the servo motor (9016), the left end of the lead screw (9015) is rotatably connected to the inner wall of the stirring box (901), and a movable seat (9017) is threadedly sleeved on the lead screw (9015). A brush head is installed at the lower end of the movable seat (9017), and the lower surface of the brush head is in contact with the upper surface of the porous sieve plate (9014). A collecting box (9018) is installed at the left end of the mixing box (901), and the collecting box (9018) is connected to the mixing box (901) through a drainage pipe (9019). The drainage pipe (9019) is arranged at the upper end of the porous sieve plate (9014), and a valve is installed at the drainage pipe (9019).

3. The full-body platform mushroom bag production equipment according to claim 2, characterized in that: The stirring device comprises a first stirring device and a second stirring device, wherein the first stirring device is arranged above the second stirring device, the first stirring device comprises a first stirring motor (908), a first stirring rod (9010) and a first stirring blade (9012), the first stirring blade (9012) is fixedly mounted on the first stirring rod (9010), the right end of the first stirring rod (9010) is fixedly connected to the output end of the first stirring motor (908), and the left end of the first stirring rod (9010) is rotatably connected to the inner wall of the stirring box (901), and the second stirring device comprises a second stirring motor (909), a second stirring rod (9011) and a second stirring blade (9013), the second stirring blade (9013) is fixedly mounted on the second stirring rod (9011), the left end of the second stirring rod (9011) is fixedly connected to the output end of the second stirring motor (909), and the right end of the second stirring rod (9011) is rotatably connected to the inner wall of the stirring box (901).

4. The full-body platform mushroom bag production equipment according to claim 3, characterized in that: A conveying motor (9020) is installed on the right side of the conveying box (902), and the conveying motor (9020) drives the auger (9021) in the conveying box (902) to rotate.

5. The full-body platform mushroom bag production equipment according to claim 4, characterized in that: The heat sealing mechanism (10) comprises an adjusting box (1001) and a sealing device, wherein the sealing device is installed in the adjusting box (1001), and comprises a first push rod (1002), a second push rod (1003), a first push plate (1004), a second push plate (1005), a first heat sealing plate (1006) and a second heat sealing plate (1007), wherein the first push rod (1002) is fixedly installed at the front end of the inner wall of the adjusting box (1001), the output end of the first push rod (1002) is fixedly connected to the first push plate (1004), the first heat sealing plate (1006) is installed on the first push plate (1004), the second push rod (1003) is fixedly installed at the rear end of the inner wall of the adjusting box (1001), the output end of the second push rod (1003) is fixedly connected to the second push plate (1005), and the second heat sealing plate (1007) is installed on the second push plate (1005).

6. The full-body platform mushroom bag production equipment according to claim 5, characterized in that: The high-temperature steam nozzle (12) is connected to the output end of an external high-temperature steam engine via a connecting pipe.

7. The full-body platform mushroom bag production equipment according to claim 6, characterized in that: A support frame (906) is fixedly mounted on the upper end of the top frame (5), and the support frame (906) is fixedly connected to the outer wall of the mixing box (901) via a fixing sleeve (907).

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