Carbon box replacement device for activated carbon filter box

By designing a carbon box replacement device for activated carbon filter box, using technical means such as electromagnets, linear guides and conveyors, the problem of difficulty in replacing and transporting carbon box in the existing technology has been solved, and efficient carbon box replacement has been achieved and transfer, improving work efficiency and safety.

CN222468451UActive Publication Date: 2025-02-14CHINA AUTO (TIANJIN) SYST ENG CO LTD
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Patent Information

Application Number
CN202323446160.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2025-02-14
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

The existing activated carbon filter box has a large number of charcoal boxes and the movable space in the filter box is small, making it difficult for staff to replace and transfer carbon boxes, which poses safety risks.

Method used

A carbon box replacement device is designed, including a box, a fixing frame, a vertical lifting assembly, a transmission assembly and a push assembly. The carbon box is fixedly connected through the electromagnet, and the linear guides pull the carbon box out of the fixing frame and place it on the conveyor. The vertical lifting assembly and the conveyor cooperate with the stepper motor to achieve efficient movement and replacement of the carbon box.

Benefits of technology

The efficient replacement and transport of carbon boxes in the activated carbon filter box is achieved, reducing the movement of staff, improving work efficiency and reducing safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of activated carbon filter box accessories, and particularly relates to a carbon box replacement device for an activated carbon filter box, which is characterized in that a fixing frame for loading a carbon box is arranged in a box body, and a plurality of vertical lifting components are symmetrically arranged in the box body and are connected with the side end surface of the fixing frame; according to the carbon box conveying device, carbon boxes are connected through the electromagnets, the multiple electromagnets are carried through the connecting plate to achieve simultaneous connection of a row of carbon boxes, the carbon boxes are pulled out of the fixing frame through the linear guide rail and placed on a conveying machine, the conveying assembly is arranged on the conveying assembly, the conveying assembly is arranged on the conveying assembly, and the conveying assembly is arranged on the conveying assembly. Through the vertical lifting assembly, the carbon box at the high position is moved to a reasonable carrying working area for workers, the conveyor moves the carbon box on the inner side of the box body to the carrying opening of the box body, the carbon boxes of facilities in the activated carbon filter box are replaced and transferred, and the moving stroke of the workers for replacing and transferring the carbon boxes is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of activated carbon filter box accessories, and in particular relates to a carbon box replacement device for an activated carbon filter box. Background Art

[0002] After processing, the parts need to be polished and sprayed with paint. Spraying paint is mostly done in the paint mixing room. In the process of spraying paint, in addition to being sprayed on the parts, some of the paint cannot adhere to the parts and is free in the air. There is still a considerable amount of paint that cannot pass through the sewage pipe. The paint free in the air is easily inhaled by the staff, which is harmful to the health of the staff. An activated carbon filter box is needed to adsorb this part of the paint.

[0003] There are many carbon boxes in the existing activated carbon filter box, and the activity space in the filter box is small, which makes it difficult for the staff to replace and transport the carbon boxes. Utility Model Content

[0004] In order to solve the above technical problems, the utility model further proposes a carbon box replacement device for an activated carbon filter box.

[0005] The specific technical scheme of the utility model is as follows: A carbon box replacement device for an activated carbon filter box, comprising: a box body, a fixed frame for loading the carbon box is arranged inside the box body, a plurality of vertical lifting components are symmetrically arranged inside the box body and the plurality of vertical lifting components are connected to the side end surface of the fixed frame, the plurality of vertical lifting components are connected by a transmission component, a pushing component is arranged on the transmission component, and the pushing component comprises: an L-shaped support plate, a plurality of L-shaped support plates are installed on the transmission component, a plurality of the L-shaped support plates are all provided with linear guide rails, the electromagnetic sliders of the plurality of the linear guide rails are connected by a connecting plate, a plurality of electromagnets are arranged on the connecting plate, and the carbon box is fixedly connected.

[0006] Furthermore, the transmission component includes: a fixed bracket, the sliders of the plurality of vertical lifting components are connected by two fixed brackets, a conveyor is installed between the two fixed brackets, and the conveyor is equipped with a stepper motor.

[0007] Furthermore, a transmission belt of the conveyor is provided with limit strips in an array.

[0008] Furthermore, a positioning sensor is provided on the limit bar for cooperating with the fixing frame to position the carbon box.

[0009] Furthermore, a sealing strip for cooperating with the carbon box is arranged on the fixing frame.

[0010] Furthermore, a buffer gasket is provided on the connecting plate.

[0011] Furthermore, a docking plate is installed on one side of the conveyor, and a protective plate is installed on the other side.

[0012] Furthermore, a plurality of reinforcing ribs are provided on the connecting plate.

[0013] Beneficial effects:

[0014] The present application realizes the connection of the charcoal box through an electromagnet, and realizes the simultaneous connection of a row of charcoal boxes by carrying multiple electromagnets on a connecting plate. The charcoal box is pulled out from the fixed frame through a linear guide rail and placed on a conveyor. The charcoal box at a high place is moved to a reasonable handling work range for the staff through a vertical lifting assembly. The conveyor moves the charcoal box inside the box to the box handling port, thereby realizing the replacement and transportation of the charcoal box of the facility in the activated carbon filter box, and reducing the movement distance of the staff to replace and transport the charcoal box. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the utility model;

[0016] Figure 2 This is a position diagram of the protective plate of the utility model;

[0017] Figure 3 It is the position diagram of the stepping motor of the utility model;

[0018] Figure 4 For the utility model Figure 3 A magnified view of area A;

[0019] Figure 5 This is a schematic diagram of the push component structure of the utility model;

[0020] Figure 6 This is a schematic diagram of the transmission component structure of the utility model;

[0021] Description of the markings in the figure:

[0022] Box body 1, fixed frame 2, vertical lifting component 3, transmission component 4, pushing component 5, L-shaped support plate 51, linear guide rail 52, connecting plate 53, electromagnet 54, fixed bracket 41, conveyor 42, stepper motor 43, limit strip 421, docking plate 422, protective plate 423. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.

[0025] Embodiment: A carbon cartridge replacement device for an activated carbon filter box, combined with the attached Figure 1 To Attachment Figure 6 The invention is described as follows: a box body 1, a fixed frame 2 for loading a carbon box is arranged in the box body 1, a plurality of vertical lifting components 3 are symmetrically arranged in the box body 1, and the plurality of vertical lifting components 3 are connected to the side end surface of the fixed frame 2, and the plurality of vertical lifting components 3 are connected through a transmission component 4, and a push component 5 is arranged on the transmission component 4, and the push component 5 includes: an L-shaped support plate 51, a plurality of L-shaped support plates 51 are installed on the transmission component 4, and a plurality of linear guide rails 52 are arranged on the plurality of electromagnetic slide blocks of the linear guide rails 52 through a connecting plate 53 The connecting plate 53 is provided with a plurality of electromagnets 54 for fixing and connecting the carbon box; the transmission component 4 comprises: a fixed bracket 41, the sliders of the plurality of vertical lifting components 3 are connected by two fixed brackets 41, a conveyor 42 is installed between the two fixed brackets 41, and a stepper motor 43 is mounted on the conveyor 42; a limiting strip 421 is arranged in an array on the transmission belt of the conveyor 42; a positioning sensor is arranged on the limiting strip 421 for cooperating with the fixed bracket 2 to locate the position of the carbon box; a sealing strip for cooperating with the carbon box is arranged on the fixed bracket 2;

[0026] The connecting plate 53 is provided with a buffer gasket; a docking plate 422 is installed on one side of the conveyor 42, and a protective plate 423 is installed on the other side; and a plurality of reinforcing ribs are provided on the connecting plate 53.

[0027] Among them, the charcoal box is a rectangular iron box with a breathable net on the side face, which is used to load activated carbon blocks, and is arranged and inserted into the fixed frame 2 to realize activated carbon adsorption; the gap between the fixed frame 2 and the box body 1 is filled with sealant to increase air tightness; the conveyor 42 is a belt conveyor; the stepper motor 43 is connected to the conveyor 42 through a transmission belt, and the output end of the stepper motor 43 and the input end of the conveyor 42 are both provided with pulleys that cooperate with the transmission belt; the pushing component 5 is located directly above the conveyor 42; the limit strip 421 is used to make the charcoal box correspond to the charcoal box installation position of the fixed frame 2, and flexible rubber strips or rigid steel strips can be used as materials for making the fiber strip 421; the vertical lifting component 3, the stepper motor 43, the linear guide rail 52 and the electromagnet 54 are electrically connected through the control box, and the control box is provided with a central processing unit and a control module corresponding to the vertical lifting component 3, the stepper motor 43, the linear guide rail 52 and the electromagnet 54.

[0028] The vertical lifting assembly 3 can be a guide rail lifting mechanism, a hydraulic lifting mechanism, or a screw lifting mechanism. If it is a guide rail lifting mechanism, it is mainly composed of a linear guide rail and a linear guide rail slider, and the linear guide rail slider is connected to the fixed bracket 41. If it is a hydraulic lifting mechanism, it is mainly composed of a hydraulic pump, a guide rod, a limit rod and a lifting platform, and the lifting platform is connected to the fixed bracket 41. If it is a screw lifting mechanism, it is mainly composed of a motor, a limit rod, a threaded screw and a threaded slider, and the threaded slider is connected to the fixed bracket 41.

[0029] The present application realizes the connection of the charcoal box through the electromagnet 54, and realizes the simultaneous connection of a row of charcoal boxes through the connecting plate 53 carrying multiple electromagnets 54. The charcoal box is pulled out from the fixed frame 2 through the linear guide rail 52 and placed on the conveyor 42. The charcoal box at a high place is moved to a reasonable handling work range for the staff through the vertical lifting assembly 3. The conveyor 42 moves the charcoal box on the inside of the box body 1 to the handling port of the box body 1, thereby realizing the replacement and transportation of the charcoal box of the facility in the activated carbon filter box, and reducing the movement distance of the staff to replace and transport the charcoal box.

[0030] Working process:

[0031] When the charcoal box needs to be replaced, the vertical lifting assembly 3 raises the conveyor 42 to the height of the first row of charcoal boxes, the linear guide rail 52 moves forward to dock the multiple electromagnets 54 with the first row of charcoal boxes through the connecting plate 53, the electromagnet is started to adsorb the charcoal box, and the linear guide rail 52 moves reversely to move the first row of charcoal boxes to the conveyor 42. At the same time, the docking plate 422 is used to prevent the charcoal box from colliding with the conveyor 42 or the fixed frame during the movement. The electromagnet is turned off, and the vertical lifting assembly 3 lowers the conveyor 42 to the height of the staff carrying the charcoal boxes. The protective plate 423 prevents the conveyor 42 from accidentally touching the staff and causing a safety accident. The conveyor 42 In conjunction with the reverse rotation of the stepper motor 43 and the limit bar 421, the charcoal boxes are moved one by one to the staff. After the staff has finished moving the charcoal boxes, the stepper motor 43 rotates reversely to cooperate with the staff to place new charcoal boxes on the conveyor 42 one by one and cooperate with the limit bar 421 to limit the charcoal boxes to ensure that the charcoal boxes can be docked with the fixed frame. After the charcoal boxes are replaced, the vertical lifting assembly 3 raises the conveyor 42 to the height of the first row of charcoal boxes, and the linear guide rail 52 moves forward to push the replaced charcoal boxes into the first row of charcoal boxes on the fixed frame. The replacement of the first row of charcoal boxes is completed, and the following charcoal boxes are replaced row by row, and the replacement of the charcoal boxes on the entire fixed frame 2 is completed.

[0032] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0033] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A carbon cartridge replacement device for an activated carbon filter box, comprising: A box body (1), wherein a fixed frame (2) for loading a carbon box is arranged in the box body (1), wherein a plurality of vertical lifting components (3) are symmetrically arranged in the box body (1), and the plurality of vertical lifting components (3) are connected to the side end surface of the fixed frame (2), and the plurality of vertical lifting components (3) are connected to each other through a transmission component (4), and a pushing component (5) is arranged on the transmission component (4), characterized in that the pushing component (5) comprises: an L-shaped support plate (51), wherein a plurality of L-shaped support plates (51) are installed on the transmission component (4), and a linear guide rail (52) is arranged on each of the plurality of L-shaped support plates (51), and the electromagnetic sliders of the plurality of linear guide rails (52) are connected through a connecting plate (53), and a plurality of electromagnets (54) are arranged on the connecting plate (53) for fixing and connecting the carbon box.

2. A carbon cartridge replacement device for an activated carbon filter box according to claim 1, characterized in that: The transmission component (4) comprises: a fixed bracket (41), the sliders of the plurality of vertical lifting components (3) are connected via two fixed brackets (41), a conveyor (42) is installed between the two fixed brackets (41), and a stepping motor (43) is mounted on the conveyor (42).

3. A carbon cartridge replacement device for an activated carbon filter box according to claim 2, characterized in that: Limiting strips (421) are arranged in an array on the transmission belt of the conveyor (42).

4. A carbon cartridge replacement device for an activated carbon filter box according to claim 3, characterized in that: The limiting strip (421) is provided with a positioning sensor for cooperating with the fixing frame (2) to position the carbon box.

5. The carbon cartridge replacement device for an activated carbon filter box according to claim 1, characterized in that: The fixing frame (2) is provided with a sealing strip for cooperating with the carbon box.

6. The carbon cartridge replacement device for an activated carbon filter box according to claim 1, characterized in that: A buffer gasket is provided on the connecting plate (53).

7. The carbon cartridge replacement device for an activated carbon filter box according to claim 2, characterized in that: A docking plate (422) is installed on one side of the conveyor (42), and a protective plate (423) is installed on the other side.

8. The carbon cartridge replacement device for an activated carbon filter box according to claim 1, characterized in that: The connecting plate (53) is provided with a plurality of reinforcing ribs.