Slag crusher
By installing the crushing plate seat and conical head on the hammer head of the slag crusher and installing a multi-hole plate on the top of the crushing chamber, the problems of low impact force and high hammer head replacement cost are solved, and the improvement is achieved Efficient slag crushing and reduced maintenance costs.
Patent Information
- Application Number
- CN202421175958.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-28
AI Technical Summary
When the existing hammer crusher crushes the slag, the working surface of the hammer head is smoother and the impact force is small. The entire hammer head needs to be replaced after the hammer head is worn, which is relatively expensive.
A slag crusher was designed. A crushing plate holder is connected to the hammer head by bolts. There are multiple conical heads fixed on one side of the crushing plate holder away from the hammer head. The conical head is used to strike the slag sharply and crush it. A multi-porous plate is installed on the top of the cavity to assist in cooling and ash reduction.
It effectively improves the crushing effect of the slag, and the conical head of the crushing board seat can be easily replaced when worn, reducing maintenance costs, and reducing wear on the rotor assembly through cooling and dust of the porous plate.
Smart Images

Figure CN222469214U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag crushing, in particular to a slag crusher. Background Art
[0002] The slag from the municipal solid waste incineration power plant is mainly an inhomogeneous mixture of stones, sand, glass, ceramics, ash and a small amount of unburned garbage. After crushing and sorting, the slag has stable chemical properties, good durability and high strength. The slag is a non-toxic general waste and can be directly landfilled or processed. The slag after technical treatment is suitable for making unburned bricks or other building materials and has a certain recycling value.
[0003] During the secondary treatment of the slag from the primary treatment, the slag is evenly and continuously fed into the conveyor belt through the feeder under the drum sorting screen. The self-unloading belt-type electromagnetic iron remover arranged on the upper part of the conveyor belt performs secondary magnetic separation on the slag to absorb the ferrous metal in the slag. After the secondary magnetic separation, the two parts of the discharge are: ferrous metal and slag. The slag continues to enter the secondary crushing process, and the ferrous metal enters the tertiary crushing.
[0004] Slag crushers are used to crush the slag after secondary magnetic separation, and the slag treatment industry currently uses hammer crushers for slag crushing. The working surface of the hammer head in the current hammer crusher is relatively smooth, the blunt surface has little impact and the hammer head is integrally processed and formed. When the working surface of the hammer head is worn, the entire hammer head needs to be replaced, which is costly. Utility Model Content
[0005] The purpose of the utility model is to provide a slag crusher to solve the problems raised in the above background technology.
[0006] In order to achieve the above object, the utility model provides the following technical solution: a slag crusher, comprising:
[0007] A machine body, wherein the interior of the machine body is provided with a feed channel, a crushing chamber and a discharge chamber which are interconnected, a water inlet pipe is provided on the top of the machine body, and a porous plate is installed on the top of the crushing chamber;
[0008] The rotor assembly comprises a main shaft, hammer discs are fixed on the main shaft at equal intervals, a hammer head is suspended between two adjacent hammer discs through a pin shaft, a crushing plate seat is connected to the hammer head through a bolt, and a plurality of conical heads are fixed on the side of the crushing plate seat away from the hammer head;
[0009] A drive assembly is connected to the main shaft.
[0010] Preferably, the front and rear ends of the main shaft are connected to the front and rear walls of the machine body through bearings, and the rear end of the main shaft passes through the rear side wall of the machine body;
[0011] The driving assembly includes a driving motor, a driving wheel, a driven wheel and a transmission belt. The driven wheel is connected to the rear end of the main shaft. The output end of the driving motor is connected to the driving wheel through an elastic coupling. The driving wheel and the driven wheel are connected through a transmission belt. The driving motor drives the driving wheel to rotate. The rotation of the driving wheel drives the driven wheel to rotate through the transmission belt. The rotation of the driven wheel drives the main shaft to rotate, so that the rotor assembly rotates to crush the slag.
[0012] Preferably, the body includes an upper shell and a lower shell, the left bottom of the upper shell is hingedly connected to the left top of the lower shell, and the right bottom of the upper shell is connected to the right top of the lower shell by bolts, so as to facilitate opening of the body and later maintenance of the rotor assembly.
[0013] Preferably, a positioning groove is provided on the hammer head, and the crushing plate seat is nested in the positioning groove to facilitate the positioning of the crushing plate seat on the hammer head. The crushing plate seat and the hammer head are connected by bolts, which is simple and convenient. When the crushing plate seat is worn, it is easy to replace the crushing plate seat.
[0014] Preferably, the top port of the feed channel extends to the top surface of the machine body, the bottom cavity port of the discharge cavity extends to the bottom surface of the machine body, a discharge port is provided at the bottom of the crushing cavity, and a plurality of screen bars are installed at equal intervals in the discharge port. The plurality of screen bars have a screening effect, and can intercept larger slag. After crushing, the fine slag enters the discharge cavity through the gaps between adjacent screen bars.
[0015] Preferably, the upper left wall and the upper right wall of the crushing chamber are both inlaid with impact plates, and the impact plates are connected to the inner wall of the crushing chamber by bolts. A plurality of convex tooth blocks are provided on the side of the impact plate away from the inner wall of the crushing chamber, and the impact plate and the convex tooth blocks are integrally formed. The slag can be effectively crushed when the impact plate and the plurality of convex tooth blocks on the impact plate come into contact and collide with the slag.
[0016] Preferably, the crushing plate seat and the conical head are integrally formed, which is simple to process and convenient for rapid processing, and the connection strength between the crushing plate seat and the conical head is high.
[0017] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0018] 1. The crushing plate seat is connected to the hammer head by bolts, and a plurality of conical heads are fixed on the side of the crushing plate seat away from the hammer head. The conical heads are used to strike the slag with pointed tips, which can effectively crush the slag and effectively improve the crushing effect of the slag. At the same time, when the conical heads on the crushing plate seat are worn, the crushing plate seat can be disassembled and replaced, which is very convenient and reduces the cost;
[0019] 2. By installing a porous plate on the top of the crushing chamber, water enters the crushing chamber through the water inlet pipe, first contacts the porous plate, and the porous plate distributes the water. The water falls through the holes on the porous plate. The falling area is large, which can effectively contact the rotor assembly, cool the rotor assembly, and reduce dust at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0021] Figure 1 It is a schematic diagram of the utility model in the process;
[0022] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 3 It is another perspective schematic diagram of the utility model;
[0024] Figure 4 This is a schematic diagram of the body of the utility model when it is opened;
[0025] Figure 5 It is a three-dimensional cross-sectional view of the connection between the lower housing and the rotor assembly of the utility model;
[0026] Figure 6 This is an exploded view of the connection between the crushing plate seat and the hammer head of the utility model;
[0027] Figure 7 It is a schematic diagram of the structure of the counterattack plate of the utility model.
[0028] Description of reference numerals:
[0029] 1. Machine body; 2. Feed channel; 3. Crushing chamber; 4. Discharge chamber; 5. Water inlet pipe; 6. Perforated plate; 7. Main shaft; 8. Hammer plate; 9. Hammer head; 10. Crushing plate seat; 11. Conical head; 12. Driving motor; 13. Driving wheel; 14. Driven wheel; 15. Transmission belt; 16. Upper shell; 17. Lower shell; 18. Positioning groove; 19. Screen bar; 20. Impact plate; 21. Protruding tooth block. DETAILED DESCRIPTION
[0030] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0031] The utility model provides Figures 1 to 7 A slag crusher is shown, comprising:
[0032] The machine body 1 has a feed channel 2, a crushing chamber 3 and a discharge chamber 4 connected to each other inside the machine body 1. A water inlet pipe 5 is arranged on the top of the machine body 1. A porous plate 6 is installed on the top of the crushing chamber 3. The porous plate 6 is installed just below the water inlet pipe 5 to divert water.
[0033] The rotor assembly comprises a main shaft 7, hammer discs 8 are fixed on the main shaft 7 at equal intervals, hammer heads 9 are suspended between two adjacent hammer discs 8 via a pin, a crushing plate seat 10 is connected to the hammer head 9 via bolts, and a plurality of conical heads 11 are fixed on the side of the crushing plate seat 10 away from the hammer head 9;
[0034] A driving assembly is connected to the main shaft 7 .
[0035] The front and rear ends of the main shaft 7 are connected to the front and rear walls of the body 1 through bearings, and the rear end of the main shaft 7 passes through the rear side wall of the body 1;
[0036] The driving assembly includes a driving motor 12, a driving wheel 13, a driven wheel 14 and a transmission belt 15. The driven wheel 14 is connected to the rear end of the main shaft 7. The output end of the driving motor 12 is connected to the driving wheel 13 through an elastic coupling. The driving wheel 13 and the driven wheel 14 are connected through a transmission belt 15. The driving motor 12 drives the driving wheel 13 to rotate. The driving wheel 13 rotates to drive the driven wheel 14 to rotate through the transmission belt 15. The driven wheel 14 rotates to drive the main shaft 7, so that the rotor assembly rotates to crush the slag.
[0037] The body 1 includes an upper shell 16 and a lower shell 17. The left bottom of the upper shell 16 is hinged to the left top of the lower shell 17, and the right bottom of the upper shell 16 is connected to the right top of the lower shell 17 by bolts, so that it is convenient to open the body 1 and facilitate the later maintenance of the rotor assembly.
[0038] A positioning groove 18 is provided on the hammer head 9, and the crushing plate seat 10 is nested in the positioning groove 18, which is convenient for positioning the crushing plate seat 10 on the hammer head 9. The crushing plate seat 10 and the hammer head 9 are connected by bolts, and the connection is simple and convenient. When the crushing plate seat 10 is worn, it is easy to replace the crushing plate seat 10.
[0039] The upper left wall and the upper right wall of the crushing chamber 3 are both inlaid with impact plates 20, and the impact plates 20 are connected to the inner wall of the crushing chamber 3 by bolts. A plurality of convex tooth blocks 21 are arranged on the side of the impact plate 20 away from the inner wall of the crushing chamber 3, and the impact plate 20 and the convex tooth blocks 21 are integrally processed and formed. The impact plate 20 and the plurality of convex tooth blocks 21 on the impact plate 20 can effectively crush the slag when they come into contact and collide with the slag.
[0040] The crushing plate seat 10 and the conical head 11 are integrally formed, which is simple to process and convenient for rapid processing, and the connection strength between the crushing plate seat 10 and the conical head 11 is large.
[0041] In the utility model, the external water pipe is connected to the water inlet pipe 5, the slag enters the crushing chamber 3 through the feed channel 2, the driving motor 12 works to drive the active wheel 13 to rotate, the active wheel 13 rotates through the transmission belt 15 to drive the driven wheel 14 to rotate, the driven wheel 14 rotates to drive the main shaft 7 to rotate, the main shaft 7 rotates to drive the hammer head 9 thereon to rotate around the main shaft 7, during the movement of the hammer head 9, the crushing plate seat 10 thereon is driven to impact the slag, a plurality of conical heads 11 are fixed on the crushing plate seat 10, the conical heads 11 perform pointed strikes on the slag, which can effectively crush the slag, and effectively improve the crushing effect of the slag, the upper left wall and the upper right wall of the crushing chamber 3 are inlaid with counterattacks Plate 20, the impacted slag collides with the impact plate 20 under the action of the impact force, and contacts with the convex tooth block 21 on the impact plate 20, which is beneficial to the crushing of the slag. The crushing plate seat 10 is connected to the hammer head 9 by bolts. When the conical head 11 on the crushing plate seat 10 is worn, the crushing plate seat 10 can be removed and replaced, which is very convenient and reduces the cost. The external water pipe inputs water into the crushing chamber 3 through the water inlet pipe 5. The porous plate 6 is directly below the water inlet pipe 5. The water contacts the porous plate 6, and the porous plate 6 distributes the water. The water falls through the holes on the porous plate 6. The falling area is large, which can effectively contact the rotor assembly, cool the rotor assembly, and reduce dust at the same time.
[0042] like Figure 5 As shown, the top port of the feed channel 2 extends to the top surface of the machine body 1, the bottom cavity opening of the discharge cavity 4 extends to the bottom surface of the machine body 1, a discharge port is provided at the bottom of the crushing cavity 3, and a plurality of screen bars 19 are installed at equal intervals in the discharge port.
[0043] In the utility model, a plurality of screen bars 19 are installed at equal intervals in the discharge port between the crushing chamber 3 and the discharge chamber 4. The multiple screen bars 19 arranged at equal intervals have a screening effect, which can intercept larger slag. After crushing, the fine slag enters the discharge chamber 4 through the gaps between adjacent screen bars 19. The larger volume of slag is intercepted on the screen bars 19 and is further impacted and crushed by the crushing plate seat 10, thereby improving the crushing effect of the slag.
[0044] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A slag crusher, characterized in that: include: A machine body (1), wherein the interior of the machine body (1) is provided with a feed channel (2), a crushing chamber (3) and a discharge chamber (4) which are interconnected, a water inlet pipe (5) is provided at the top of the machine body (1), and a porous plate (6) is installed at the top of the crushing chamber (3); A rotor assembly, the rotor assembly comprising a main shaft (7), hammer discs (8) being fixed on the main shaft (7) at equal intervals, hammer heads (9) being suspended between two adjacent hammer discs (8) via a pin, a crushing plate seat (10) being connected to the hammer head (9) via bolts, and a plurality of conical heads (11) being fixed on a side of the crushing plate seat (10) away from the hammer head (9); A drive assembly is connected to the main shaft (7).
2. A slag crusher according to claim 1, characterized in that: The front and rear ends of the main shaft (7) are connected to the front and rear walls of the machine body (1) through bearings, and the rear end of the main shaft (7) passes through the rear side wall of the machine body (1); The driving assembly comprises a driving motor (12), a driving wheel (13), a driven wheel (14) and a transmission belt (15); the driven wheel (14) is connected to the rear end of the main shaft (7); the output end of the driving motor (12) is connected to the driving wheel (13) through an elastic coupling; the driving wheel (13) and the driven wheel (14) are connected through the transmission belt (15).
3. A slag crusher according to claim 1, characterized in that: The machine body (1) comprises an upper shell (16) and a lower shell (17); the left bottom of the upper shell (16) is hingedly connected to the left top of the lower shell (17); and the right bottom of the upper shell (16) is bolted to the right top of the lower shell (17).
4. A slag crusher according to claim 1, characterized in that: The hammer head (9) is provided with a positioning groove (18), and the crushing plate seat (10) is nested in the positioning groove (18).
5. A slag crusher according to claim 1, characterized in that: The top port of the feed channel (2) extends to the top surface of the machine body (1), the bottom cavity opening of the discharge cavity (4) extends to the bottom surface of the machine body (1), and a discharge port is provided at the bottom of the crushing cavity (3), and a plurality of screen bars (19) are installed at equal intervals in the discharge port.
6. A slag crusher according to claim 1, characterized in that: The upper left wall and the upper right wall of the crushing chamber (3) are both inlaid with a counterattack plate (20), the counterattack plate (20) is connected to the inner wall of the crushing chamber (3) by bolts, a plurality of convex tooth blocks (21) are arranged on the side of the counterattack plate (20) away from the inner wall of the crushing chamber (3), and the counterattack plate (20) and the convex tooth blocks (21) are integrally processed and formed.
7. A slag crusher according to claim 1, characterized in that: The crushing plate seat (10) and the conical head (11) are integrally formed.