Rotatable coating head and coating equipment

By designing a rotatable coating head, the coating head can rotate between different stations, solving the problem that the coating head cannot be cleaned and bubbled in the prior art, and improving the yield and maintenance convenience of the product.

CN222469553UActive Publication Date: 2025-02-14NUOVO FILM SUZHOU CHINA INC
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Patent Information

Application Number
CN202420389887.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-02-14
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

In the prior art, the fixedly arranged coating head cannot achieve internal cleaning and bubble discharge in the cavity, resulting in low product yield.

Method used

A rotatable coating head is designed, and the coupling is driven by a rotary driving source. The coating head can rotate between the working station, the maintenance station and the bubble discharge station to achieve online maintenance and air bubble discharge.

Benefits of technology

The internal cleaning of the coating head and the air bubble discharge inside the cavity are realized, which improves the product yield and facilitates the online maintenance of the coating head.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a rotatable coating head. The rotatable coating head comprises a rotary driving source; the coupler is connected with the output end of the rotary driving source, and the coupler is driven by the rotary driving source to rotate; the coating head is arranged on the coupler, and the rotary driving source drives the coating head to rotate at a fixed angle through the coupler, so that the coating head can rotate at least at three stations including a working station, a maintenance station and a bubble discharging station. According to the rotatable coating head and the coating equipment provided by the utility model, the coating head is driven by the rotary driving source to rotate, so that the coating head can move to the working station, the maintenance station and the bubble discharging station, the coating head can be normally used, the coating head can be conveniently maintained on line, air in the cavity of the coating head can be conveniently discharged, and the service life of the coating head is prolonged. And the product yield is improved.
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Description

Technical Field

[0001] The utility model relates to the field of coating machines, in particular to a rotatable coating head and coating equipment. Background Art

[0002] A coating machine is a mechanical device that bonds two or more layers of materials together. It is commonly used in manufacturing industries such as home textiles, clothing, furniture, automotive interiors and other related industries. When coating coils or sheets, a coating head is required. The glue and liquid need to be coated evenly and quantitatively, and then dried. The coating head generally has a wire rod straight scraping coating, micro-concave coating, slit coating and other coating methods. It includes a coating roller mechanism, a hanging rod mechanism, a hanging rod gap adjustment mechanism and a glue slot mechanism.

[0003] The existing coating heads are vertically installed below the gantry. By controlling the rise and fall of the transfer mechanism on the gantry, the coating head can contact the product when it moves horizontally. Then the coating head is covered with glue and applied to the corresponding film product. However, this structure cannot clean the inside of the coating head or remove bubbles from the cavity. Utility Model Content

[0004] To this end, the technical problem to be solved by the utility model is to overcome the problem that the fixed coating head in the prior art cannot achieve internal cleaning and bubble removal inside the cavity, and to provide a rotatable coating head and coating equipment. The coating head is driven to rotate by a rotating drive source, so that the coating head can be moved to a working station, a maintenance station and a bubble removal station. While ensuring that the coating head can be used normally, it is convenient to maintain the coating head online and to discharge the air inside the coating head cavity, thereby improving the product yield.

[0005] In order to solve the above technical problems, the utility model provides a rotatable coating head, comprising:

[0006] A rotational drive source;

[0007] A coupling connected to an output end of the rotary drive source, wherein the coupling is driven to rotate by the rotary drive source;

[0008] The coating head is arranged on the coupling, and the rotary driving source drives the coating head to rotate at a fixed angle through the coupling, so that the coating head can rotate at least in three positions, including: a working position, a maintenance position and a bubble removal position.

[0009] In one embodiment of the present invention, the coating head is rotated until the lip is perpendicular to the upper surface of the coating platform and the lip faces the coating platform, and the coating head is located at the working station.

[0010] In one embodiment of the present invention, the coating head is rotated until the lip is parallel to the upper surface of the coating platform, and the coating head is located at the maintenance station.

[0011] In one embodiment of the present invention, the coating head is rotated until the lip is perpendicular to the upper surface of the coating platform and the lip is away from the coating platform, and the coating head is located at the bubble removal station.

[0012] In one embodiment of the present invention, it further comprises: a mold locking mechanism, wherein the mold locking mechanism can fix the position of the coating head when the coating head moves to different stations.

[0013] In one embodiment of the present invention, the clamping mechanism comprises:

[0014] Clamping drive source;

[0015] A latch pin is connected to the mold locking drive source, and the mold locking drive source drives the latch pin to move back and forth;

[0016] A pin hole is arranged on the rotation driving source, the pin hole cooperates with the plug, a plurality of pin holes are opened on the rotation driving source, and the number of the pin holes is arranged correspondingly according to the number of workstations of the coating head.

[0017] In one embodiment of the present invention, the rotation driving source includes a servo motor and a reducer connected to the servo motor.

[0018] In one embodiment of the present invention, the reducer is composed of a worm wheel and a worm, and the worm wheel and the worm cooperate to limit the rotation position of the coating head.

[0019] To solve the above technical problems, the utility model also provides a coating device, including the above rotatable coating head, and also includes: a transfer mechanism, the transfer mechanism is connected to the rotatable coating head and drives the rotatable coating head to move in the vertical direction and the horizontal direction.

[0020] In one embodiment of the utility model, the transfer mechanism is arranged on a gantry, and an installation space for avoiding the rotary drive source is provided below the gantry.

[0021] The above technical solution of the utility model has the following advantages compared with the prior art:

[0022] The rotatable coating head described in the utility model is provided with a rotating driving source to drive the coating head to rotate at a fixed angle through a coupling, so that the coating head can be moved to a working station, a maintenance station and a bubble removal station. When the coating head moves to the working station, the coating head can be used normally. When the coating head moves to the maintenance station, it is convenient to maintain the coating head online, inspect and clean the coating head. When the coating head moves to the bubble removal station, it is convenient to discharge the air inside the coating head cavity, thereby improving the product yield. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein

[0024] Figure 1 It is a structural schematic diagram of the rotatable coating head of the utility model when it is in a working position;

[0025] Figure 2 It is a structural schematic diagram of the rotatable coating head of the utility model when it is in the maintenance position;

[0026] Figure 3 It is a structural schematic diagram of the rotatable coating head of the utility model when it is in the bubble discharge station;

[0027] Figure 4 It is a structural schematic diagram of the coating equipment of the utility model.

[0028] Explanation of the reference numerals in the drawings in the specification: 1. Rotational drive source; 2. Coupling; 3. Coating head; 4. Locking mold drive source; 5. Latch; 6. Pin hole; 7. Transfer mechanism; 8. Gantry; 11. Working station; 12. Maintenance station; 13. Defoaming station. DETAILED DESCRIPTION

[0029] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0030] Example 1

[0031] Reference Figure 1As shown, the utility model discloses a rotatable coating head, comprising: a rotary drive source 1, a coupling 2 and a coating head 3, wherein: the output end of the rotary drive source 1 is connected to the coupling 2, the coupling 2 is driven to rotate by the rotary drive source 1, and the coating head 3 is arranged on the coupling 2, and the rotary drive source 1 drives the coating head 3 to rotate at a fixed angle through the coupling 2, so that the coating head 3 can rotate at least in three stations, including: a working station 11, a maintenance station 12 and a bubble removal station 13, when the coating head 3 moves to the working station 11, the coating head 3 can be used normally, when the coating head 3 moves to the maintenance station 12, it is convenient to maintain the coating head 3 online, to inspect and clean the coating head 3, and when the coating head 3 moves to the bubble removal station 13, it is convenient to discharge the air inside the cavity of the coating head 3, thereby improving the product yield.

[0032] Reference Figure 1 As shown, when the coating head 3 rotates to the point where the lip is perpendicular to the upper surface of the coating platform and the lip is facing the coating platform, the coating head 3 is located at the working station 11, and an external transfer device is provided to drive the coating head 3 to contact the coating platform, and then drive the coating head 3 to perform reciprocating motion along the X-axis or Y-axis on a horizontal plane to achieve coating work of the coating head 3.

[0033] Reference Figure 2 As shown, after the coating head 3 is driven by the rotary drive source 1 to rotate upward 90°, the coating head 3 is rotated until the lip is parallel to the upper surface of the coating platform, and the coating head 3 is located at the maintenance station 12. The operator can use a tool to open the lip on the coating head 3 to clean the inner surface of the coating head 3, and can also inspect and maintain the coating head 3.

[0034] Reference Figure 3 As shown, during the preparation process, a large amount of air is generated because the upper liquid pump pushes the coating liquid to move toward the pipeline and the coating cavity. When the lip is downward, the air is upward, resulting in the inability to completely discharge the air in the cavity. After the coating head 3 is driven by the rotary drive source 1 to rotate upward 180°, the coating head 3 is rotated until the lip is perpendicular to the upper surface of the coating platform and the lip is away from the coating platform. At this time, the coating head 3 is located at the bubble discharge station 13 and starts to discharge liquid and bubbles until the coating liquid flows out of the lip to complete this work, and then it is driven by the rotary drive source 1 to rotate to the working station 11 to start the coating work.

[0035] Specifically, after the coating head 3 rotates to different workstations, the position of the coating head 3 needs to be fixed to prevent the coating head 3 from swinging under the action of external force, causing the coating head 3 to rotate in other directions, thereby failing to complete the corresponding work task. Therefore, in this embodiment, a locking mechanism is also provided, and the locking mechanism can fix the position of the coating head 3 when the coating head 3 moves to different workstations;

[0036] Reference Figure 1 to Figure 3 As shown, the mold locking mechanism includes: a mold locking drive source 4, a latch 5 and a pin hole 6 matched with the latch 5, wherein: the mold locking drive source 4 is a cylinder, the latch 5 is connected to the output end of the mold locking drive source 4, the mold locking drive source 4 drives the latch 5 to move back and forth, the pin hole 6 is arranged on the rotation drive source 1, when the rotation drive source 1 drives the coating head 3 to rotate to a certain position, the mold locking drive source 4 drives the latch 5 to be inserted into the pin hole 6 at the corresponding position, and the position of the mold locking drive source 4 is fixed, thereby realizing the position of the coating head 3.

[0037] Specifically, a plurality of pin holes 6 are provided on the rotary driving source 1 , and the number of the pin holes 6 is set correspondingly according to the number of workstations of the coating head 3 .

[0038] In this embodiment, the rotational drive source 1 includes a servo motor and a reducer connected to the servo motor, wherein the reducer is composed of a worm gear and a worm, and the worm gear and the worm gear are engaged and locked to limit the rotational position of the coating head 3, thereby ensuring that the rotational drive source 1 can accurately drive the coating head 3 to rotate to the corresponding workstation every time and can be fixed at the corresponding position.

[0039] Example 2

[0040] Reference Figure 4 As shown, on the basis of the above-mentioned embodiment 1, the utility model further discloses a coating device, including the above-mentioned rotatable coating head 3, and also including: a transfer mechanism 7, the transfer mechanism 7 is connected to the rotatable coating head 3, and drives the rotatable coating head 3 to move in the vertical direction and the horizontal direction. The coating work of the coating head 3 can be realized by first driving the coating head 3 to contact the coating platform through the transfer mechanism 7, and then driving the coating head 3 to make reciprocating motion on the X-axis or Y-axis on the horizontal plane.

[0041] Specifically, in this embodiment, the transfer mechanism 7 is arranged on the gantry 8, and there is an installation space for avoiding the rotating drive source 1 below the gantry 8. The hollow gantry 8 is arranged to support the transfer mechanism 7. On the one hand, it does not affect the transfer mechanism 7 to drive the coating head 3 to move up and down, and on the other hand, it can also avoid the rotating drive source 1 of the rotatable coating head 3.

[0042] Obviously, the above embodiments are only examples for clear explanation and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the invention of the utility model.

Claims

1. A rotatable coating head, characterized in that: include: A rotational drive source; A coupling connected to an output end of the rotary drive source, wherein the coupling is driven to rotate by the rotary drive source; The coating head is arranged on the coupling, and the rotary driving source drives the coating head to rotate at a fixed angle through the coupling, so that the coating head can rotate at least in three positions, including: a working position, a maintenance position and a bubble removal position.

2. The rotatable coating head according to claim 1, characterized in that: The coating head is rotated until the lip is perpendicular to the upper surface of the coating platform and the lip faces the coating platform, and the coating head is located at the working station.

3. The rotatable coating head according to claim 1, characterized in that: The coating head is rotated until the lip is parallel to the upper surface of the coating platform, and the coating head is located at the maintenance station.

4. The rotatable coating head according to claim 1, characterized in that: The coating head is rotated until the lip is perpendicular to the upper surface of the coating platform and the lip is away from the coating platform, and the coating head is located at the bubble removal station.

5. The rotatable coating head according to claim 1, characterized in that: Also includes: A mold locking mechanism, wherein the mold locking mechanism can fix the position of the coating head when the coating head moves to different stations.

6. The rotatable coating head according to claim 5, characterized in that: The clamping mechanism comprises: Clamping drive source; A latch pin is connected to the mold locking drive source, and the mold locking drive source drives the latch pin to move back and forth; A pin hole is arranged on the rotation driving source, the pin hole cooperates with the plug, a plurality of pin holes are opened on the rotation driving source, and the number of the pin holes is arranged correspondingly according to the number of workstations of the coating head.

7. The rotatable coating head according to claim 1, characterized in that: The rotation driving source includes a servo motor and a speed reducer connected to the servo motor.

8. The rotatable coating head according to claim 7, characterized in that: The reducer is composed of a worm wheel and a worm, and the worm wheel and the worm wheel cooperate to limit the rotation position of the coating head.

9. A coating device, characterized in that: The rotatable coating head according to any one of claims 1 to 8 further comprises: a transfer mechanism, wherein the transfer mechanism is connected to the rotatable coating head and drives the rotatable coating head to move in the vertical direction and the horizontal direction.

10. The coating device according to claim 9, characterized in that: The transfer mechanism is arranged on a gantry, and an installation space for avoiding the rotation drive source is provided below the gantry.