Tinplate can pet food production line

By designing the tinplate pet food production line, the metal removal, quantitative packaging and transportation mechanism with integrated module design is solved, and the problem of low metal foreign matter removal efficiency in pet food production is achieved, and rapid and accurate metal foreign matter removal and quantitative packaging are achieved. , improves production efficiency and finished product quality.

CN222469839UActive Publication Date: 2025-02-14YANTAI CHINA PET FOODS GRP
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Patent Information

Application Number
CN202420344839.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-02-14
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

In the production process of pet food, metal foreign matter is very easy to mix into the food. The prior art uses manual exclusion methods to be inefficient and easy to flow metal foreign matter into the finished product.

Method used

A tinplate pet food production line was designed, adopting a module integrated design, including a metal removal mechanism, a quantitative packaging mechanism and a transportation mechanism. The metal removal mechanism uses an X-ray machine to detect and separate the electromagnet to quickly and accurately eliminate metal foreign matters; the quantitative packaging mechanism realizes quantitative packaging of materials through rollers and transmission belts; the transportation mechanism is responsible for automatically transporting tinplate cans.

Benefits of technology

It achieves rapid and accurate metal foreign matter removal, improves production efficiency, ensures the quality of the finished product, and avoids the risk of metal foreign matter being accidentally inserted into the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tin can pet food production line which comprises a first supporting frame used for fixedly installing a metal removing mechanism. A metal removing mechanism is arranged at the upper end of the first supporting frame and comprises a baffle fixedly installed on the upper end surface of the first supporting frame, a lower end supporting column fixedly installed on the upper end surface of the first supporting frame and a first guide plate fixedly installed on the upper end surface of the first supporting frame, and a metal removing mechanism is arranged in the middle of the first guide plate. A first electromagnet is fixedly connected to the surface of the upper end of the first supporting frame, a second guide plate is rotationally arranged on the surface of the upper end of the first supporting frame, and an electromagnet is fixedly connected to the surface of the tail end of the second guide plate. According to the tin can pet food production line, the module integrated design is adopted in the production line, metal removal, quantitative split charging and transportation operation can be conducted at the same time, time wasted by material transfer is avoided, and the production and packaging efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pet food, in particular to a tinplate can pet food production line. Background Art

[0002] In recent years, my country's pet food manufacturers have accumulated formula research and development technology, production and processing technology, and quality inspection and testing technology that meet international standards by processing pet food for mature overseas markets. However, due to the late start of the domestic pet food industry, domestic companies have a weak foundation in the field of basic research on dogs and cats, and there is a gap between them and international advanced companies.

[0003] When producing pet food, the raw materials are usually crushed and processed, and then the large pieces of materials are divided into small pieces, and then packaged. During this process, metal foreign matter can easily mix into it, and accidental ingestion by pets can cause serious consequences. During the production process, manual removal of metal foreign matter is generally adopted, but this method is inefficient and it is very easy for metal foreign matter to flow into the finished product. Utility Model Content

[0004] The utility model aims to provide a tinplate can pet food production line to solve the problem of low efficiency of removing metal foreign matter proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal removal mechanism is provided at the upper end of the support frame one, a support frame two is provided on one side of the support frame one, a support frame three is provided below the support frame two, support frames four are provided on both sides of the middle part of the support frame three, and a metal removal mechanism is provided at the upper end of the support frame one, wherein the metal removal mechanism comprises: a transmission shaft one is rotatably provided at the upper end of the support frame one, and a bearing is provided at the rotation connection between the transmission shaft one and the support frame one, an output shaft of the motor three is fixedly installed on the center surface of one side of the transmission shaft one, a transmission belt one is connected between the two transmission shafts one, a baffle is fixedly installed on the upper end surface of the support frame one, a lower end support column of the X-ray machine is fixedly installed on the upper end surface of the support frame one, a guide plate one is fixedly installed on the upper end surface of the support frame one, an electromagnet one is fixedly connected to the middle part of the guide plate one, a guide plate two is rotatably provided on the upper end surface of the support frame one, and an electromagnet is fixedly connected to the end surface of the guide plate two.

[0006] By adopting the above technical solution, metal foreign bodies can be removed quickly and accurately, and the opening and closing of the guide plate can be achieved by utilizing the adsorption and separation of the electromagnet.

[0007] Preferably, a sub-packaging mechanism is fixedly installed on the upper end of the support frame 2, wherein the sub-packaging mechanism comprises: a collecting trough is fixedly installed on the upper end surface of the support frame 2, a roller is provided below the collecting trough, and the surface of the roller is in contact with the lower end of the collecting trough.

[0008] By adopting the above technical solution, the automatic filling of pet food particles into the tinplate can is realized.

[0009] Preferably, a transmission mechanism is provided at the upper end of the support frame three, wherein the transmission mechanism includes: a transmission shaft 2 is rotatably provided at the upper end of the support frame three, and a bearing is provided at the rotation connection between the transmission shaft 2 and the support frame three, and an output shaft of the motor 1 is fixedly connected to the surface of one end of the transmission shaft 2.

[0010] The above technical solution ensures the operation of the dispensing mechanism, and controls the filling of pet food particles by controlling the rotation speed.

[0011] Preferably, a transport mechanism is provided at the upper end of the support frame four, wherein the transport mechanism comprises: a transmission shaft three is rotatably provided at the upper end of the support frame four, and a bearing is provided at the rotation connection between the transmission shaft three and the transmission shaft three, an output shaft of the motor three is fixedly connected to the surface of one end of the transmission shaft three, a transmission belt two is provided between the two transmission shafts three, and a base is fixedly connected to the surface of the transmission belt two.

[0012] The above technical solution is adopted in cooperation with the packing mechanism, so that the automatically packed tinplate cans can be transported out.

[0013] Preferably, an opening is provided at the lower end of the collecting trough, and openings are equidistantly provided on the surface of the drum, and the opening of the collecting trough is equal in width to the opening of the drum.

[0014] The adoption of the above technical solution provides a structural basis for quantitative packaging.

[0015] Preferably, the surface of the second transmission shaft fits the surface of the roller, and the two rollers are connected by a chain.

[0016] The above technical solution is adopted to provide power for the uniform rotation of the drum.

[0017] Preferably, the surface of the base is provided with a depression engaged with the bottom of the tinplate can, and the upper and lower ends of the second transmission belt are respectively located on both sides of the drum.

[0018] By adopting the above technical solution, it is possible to carry out subpackaging and transportation simultaneously.

[0019] Compared with the prior art, the utility model has the following beneficial effects: the tinplate can pet food production line:

[0020] 1. The production line adopts a modular integrated design, which enables metal removal, quantitative packaging, and transportation operations to be carried out simultaneously, avoiding the time wasted on material transfer and greatly improving the efficiency of production and packaging;

[0021] 2. When metal is removed, the material is placed on the transmission belt 1. As the transmission belt 1 moves, when the material is irradiated by the X-ray machine, the material without metal foreign matter is guided to the next process by the guide plate 1, and the material containing metal foreign matter is detected by the X-ray machine. At this time, the X-ray machine transmits an electrical signal to disconnect the adsorption of the electromagnet 1 and the electromagnet. The guide plate 2 rotates due to gravity, and the unqualified material is guided into the storage box by the guide plate 2, so that the unqualified material containing metal can be quickly removed;

[0022] 3. When quantitative packaging is carried out, qualified materials enter the collecting trough, and motor 1 and motor 2 are started at the same time. As the drum rotates, the materials fall from the opening on the surface of the drum and enter the tinplate can driven by transmission belt 2. By adjusting the rotation speed of the output shafts of motor 1 and motor 2, the amount of material falling into the tinplate can is controlled, thereby realizing quantitative packaging of materials and improving the efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall front view structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the overall top view of the structure of the utility model;

[0025] Figure 3 It is a schematic diagram of the overall side view structure of the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the guide plate 2 of the utility model in the open state;

[0027] Figure 5 For this utility model Figure 1 A is an enlarged structural diagram of FIG.

[0028] In the figure: 1. Support frame 1; 2. Transmission shaft 1; 3. Transmission belt 1; 4. Baffle; 5. X-ray machine; 6. Guide plate 1; 7. Electromagnet 1; 8. Guide plate 2; 9. Electromagnet; 10. Support frame 2; 11. Storage box; 12. Collecting trough; 13. Support frame 3; 14. Motor 1; 15. Transmission shaft 2; 16. Roller; 17. Support frame 4; 18. Transmission belt 2; 19. Base; 20. Transmission shaft 3; 21. Motor 2; 22. Motor 3. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-5 The utility model provides a technical solution: a tinplate can pet food production line.

[0031] Example 1

[0032] The present embodiment discloses: a metal removal mechanism is provided at the upper end of a support frame 1, a metal removal mechanism is fixedly installed at the upper end of the support frame 1, a support frame 2 10 is provided at one side of the support frame 1, a support frame 3 13 is provided below the support frame 2 10, support frames 4 17 are provided on both sides of the middle of the support frame 3 13, and a metal removal mechanism is provided at the upper end of the support frame 1, wherein the metal removal mechanism comprises: a transmission shaft 2 is rotatably provided at the upper end of the support frame 1, and a rotation connection between the transmission shaft 2 and the support frame 1 is provided Bearing, the output shaft of motor three 22 is fixedly installed on the center surface of one side of the transmission shaft 2, a transmission belt 3 is connected between the two transmission shafts 2, a baffle 4 is fixedly installed on the upper end surface of the support frame 1, the lower end support column of the X-ray machine 5 is fixedly installed on the upper end surface of the support frame 1, a guide plate 6 is fixedly installed on the upper end surface of the support frame 1, an electromagnet 7 is fixedly connected to the middle part of the guide plate 6, a guide plate 2 8 is rotatably set on the upper end surface of the support frame 1, and an electromagnet 9 is fixedly connected to the end surface of the guide plate 28.

[0033] When metal is removed, the motor 3 22 is started to drive the transmission shaft 2 to rotate, and the material is placed on the transmission belt 3. As the transmission belt 3 moves, when the material is irradiated by the X-ray machine 5, the material without metal foreign matter is guided to the next process by the guide plate 6, and the material containing metal foreign matter is detected by the X-ray machine 5. At this time, the X-ray machine 5 transmits an electrical signal to disconnect the adsorption of the electromagnet 7 and the electromagnet 9. The guide plate 2 8 rotates due to gravity, and the unqualified material is guided into the storage box 11 by the guide plate 2 8, thereby realizing the rapid removal of unqualified materials containing metal. The baffle 4 prevents the material from falling during this process.

[0034] Example 2

[0035] This embodiment is disclosed on the basis of the embodiment 1: a filling mechanism is fixedly installed on the upper end of the support frame 10, wherein the filling mechanism includes: a collecting trough 12 is fixedly installed on the upper end surface of the support frame 10, a roller 16 is provided below the collecting trough 12, and the surface of the roller 16 is in contact with the lower end of the collecting trough 12, an opening is provided at the lower end of the collecting trough 12, and openings are equidistantly provided on the surface of the roller 16, and the opening of the collecting trough 12 is equal in width to the opening of the roller 16.

[0036] During packaging, qualified materials enter the collecting trough 12, and the roller 16 closely attached to the transmission shaft 15 rotates simultaneously, and the materials pass through the collecting trough 12 and fall from the opening on the surface of the roller 16 to enter the tinplate can below, thus achieving packaging.

[0037] Example 3

[0038] This embodiment is disclosed on the basis of Embodiment 1 and Embodiment 2: a transmission mechanism is provided at the upper end of the support frame three, wherein the transmission mechanism comprises: a transmission shaft two 15 is rotatably provided at the upper end of the support frame three 13, and a bearing is provided at the rotation connection between the transmission shaft two 15 and the support frame three 13, an end surface of the transmission shaft two 15 is fixedly connected to the output shaft of the motor one 14, the surface of the transmission shaft two 15 is in contact with the surface of the roller 16, and the two rollers 16 are connected by a chain.

[0039] Start the motor 14, which drives the transmission shaft 2 15 to rotate. The roller 16 in contact with the transmission shaft 2 15 starts to rotate due to the friction force, thereby providing power for the rotation of the roller 16. The amount of material falling is controlled by adjusting the speed of the motor 14.

[0040] Example 4

[0041] This embodiment is disclosed on the basis of Embodiment 1, Embodiment 2 and Embodiment 3: A transport mechanism is provided at the upper end of a support frame four 17, wherein the transport mechanism comprises: a transmission shaft three 20 is rotatably provided at the upper end of the support frame four 17, and a bearing is provided at the rotation connection between the transmission shaft three 20 and the transmission shaft three 20, an output shaft of a motor three 22 is fixedly connected to the surface of one end of the transmission shaft three 20, a transmission belt two 18 is provided between the two transmission shafts three 20, a base 19 is fixedly connected to the surface of the transmission belt two 18, a depression which engages with the bottom of the tinplate can is provided on the surface of the base 19, and the upper and lower ends of the transmission belt two 18 are respectively located on both sides of the drum 16.

[0042] Start the motor 21, the motor 21 drives the transmission shaft 3 20 to rotate, so that the transmission belt 2 18 moves, the tinplate can is engaged with the base 19, and when it is transported to the bottom of the collecting tank 12, the material falls into the tinplate can, and the loading amount is adjusted by adjusting the speed of the transmission mechanism and the transportation mechanism, so that the quantitatively packaged tinplate cans are transported to the next process.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tinplate can pet food production line, comprising: The upper end of the support frame 1 (1) is provided with a metal removal mechanism, a support frame 2 (10) is provided on one side of the support frame 1 (1), a support frame 3 (13) is provided below the support frame 2 (10), and support frames 4 (17) are provided on both sides of the middle of the support frame 3 (13), characterized in that: the upper end of the support frame 1 (1) is provided with a metal removal mechanism, wherein the metal removal mechanism comprises: a transmission shaft 1 (2) is rotatably provided at the upper end of the support frame 1 (1), and a bearing is provided at the rotation connection between the transmission shaft 1 (2) and the support frame 1 (1), and a central surface of one side of the transmission shaft 1 (2) is fixed The output shaft of the motor three (22) is installed, and a transmission belt one (3) is connected between the two transmission shafts one (2). A baffle plate (4) is fixedly installed on the upper end surface of the support frame one (1), and a lower end support column of the X-ray machine (5) is fixedly installed on the upper end surface of the support frame one (1). A guide plate one (6) is fixedly installed on the upper end surface of the support frame one (1), and an electromagnet one (7) is fixedly connected to the middle part of the guide plate one (6). A guide plate two (8) is rotatably provided on the upper end surface of the support frame one (1), and an electromagnet (9) is fixedly connected to the end surface of the guide plate two (8).

2. The tinplate can pet food production line according to claim 1, characterized in that: A sub-packaging mechanism is fixedly mounted on the upper end of the support frame 2 (10), wherein the sub-packaging mechanism comprises: a collecting trough (12) is fixedly mounted on the upper end surface of the support frame 2 (10), a roller (16) is provided below the collecting trough (12), and the surface of the roller (16) is in contact with the lower end of the collecting trough (12).

3. The tinplate can pet food production line according to claim 1, characterized in that: The upper end of the support frame three (13) is provided with a transmission mechanism, wherein the transmission mechanism comprises: a transmission shaft two (15) is rotatably provided at the upper end of the support frame three (13), and a bearing is provided at the rotation connection between the transmission shaft two (15) and the support frame three (13), and an output shaft of the motor one (14) is fixedly connected to the surface of one end of the transmission shaft two (15).

4. The tinplate can pet food production line according to claim 1, characterized in that: A transport mechanism is provided at the upper end of the support frame four (17), wherein the transport mechanism comprises: a transmission shaft three (20) is rotatably provided at the upper end of the support frame four (17), and a bearing is provided at the rotation connection between the transmission shaft three (20) and the transmission shaft three (20), an output shaft of a motor three (22) is fixedly connected to the surface of one end of the transmission shaft three (20), a transmission belt two (18) is provided between the two transmission shafts three (20), and a base (19) is fixedly connected to the surface of the transmission belt two (18).

5. The tinplate can pet food production line according to claim 2, characterized in that: The lower end of the collecting trough (12) is provided with an opening, and the surface of the drum (16) is provided with openings at equal intervals, and the opening of the collecting trough (12) is equal in width to the opening of the drum (16).

6. The tinplate can pet food production line according to claim 3, characterized in that: The surface of the second transmission shaft (15) is in contact with the surface of the roller (16), and the two rollers (16) are connected by a chain.

7. The tinplate can pet food production line according to claim 4, characterized in that: The surface of the base (19) is provided with a depression which engages with the bottom of the tinplate can, and the upper and lower ends of the second transmission belt (18) are respectively located on both sides of the roller (16).