Turnover forging machining device

Abstract

The utility model relates to the technical field of forging, in particular to a reversible forging processing device, and aims to solve the technical problems that a large blank is difficult to turn over manually when a metal blank is forged manually, and disintegrating slag generated in the forging and turning process is very troublesome to wash and clean by being externally connected with a water source. According to the technical scheme, the turnover forging machining device comprises a base, a workbench, a clamping jaw, a quenching pool, a steering table, a material turnover assembly, a forging table and a water return structure; through the forging table and the quenching pool which are integrated together, automatic quenching can be achieved after forging is finished while the material overturning assembly is used for forging and material overturning, turnover is not needed, the forging process is accelerated, the quenching pool arranged nearby is used for providing a water source, disintegrating slag left on the forging table can be washed and cleaned conveniently, and the forging efficiency is improved. The problems that when metal blanks are forged manually, large blanks are difficult to turn over manually, and it is very troublesome to wash and clean disintegrating slag generated in the forging and turning-over process by being externally connected with a water source are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of forging, in particular to a reversible forging processing device. Background Art

[0002] In current forging technology, the heated metal blank is generally placed on a forging table and forged into shape using a mold or manual shaping method. A forging press can also be used for forging. Among them, the manual forging method often requires workers to hold a tool in one hand to fix the metal blank, and use the other hand to hold the forging tool to repeatedly hammer it. During the forging process, the blank needs to be constantly turned over and adjusted to ensure uniform forging.

[0003] In the process of manual forging of metal blanks, it is troublesome to use handheld tools to flip the blanks, and when the blanks are large in size or weight, the flipping work will also become difficult. In addition, during the forging process and the flipping process, the blanks will repeatedly collide with the forging table, producing splashing debris. These debris remain on the forging table and are difficult to remove after cooling. They need to be manually rinsed and cleaned, and it is very troublesome to connect an external water source.

[0004] Therefore, in order to solve the problem that it is difficult to manually flip large metal billets during the above-mentioned manual forging of metal billets, and it is very troublesome to use an external water source to rinse and clean the debris generated during the forging and flipping process, an integrated forging and quenching processing device can be designed. With the automatic flipping structure, while realizing autonomous flipping, it can also perform forging and quenching nearby, and use the quenching water to rinse and clean the forging table, which is very convenient to use. Utility Model Content

[0005] In order to overcome the difficulty of manually turning over large billets when forging metal billets, and the problem that it is very troublesome to rinse and clean the debris generated during the forging and turning process with an external water source.

[0006] The technical scheme of the utility model is: a flippable forging processing device, comprising a base, a workbench, a clamping claw, a quenching pool, a turning table, a turning assembly, a forging table, and a return water structure; the base is a hollow structure and a workbench is arranged on the top, a quenching pool is integrally cast on one side of the workbench, the workbench is a hollow structure and a horizontally rotating turning table is built in, the turning table is a hollow structure with an open upper portion, a turning assembly is installed at the upper edge of the turning table, a clamping claw for electrically grasping a metal blank is installed on the power output module of the turning assembly, a vertically lifting forging table is arranged in the turning table, an LED light ring is installed around the outer wall of the forging table, and a return water structure is arranged between the turning table and the quenching pool.

[0007] Preferably, the workbench and the quenching pool are integrated together, and the forging blank is controlled to be flipped and adjusted by the turning assembly in cooperation with the lifting forging table, and the steering switch is controlled to select forging or quenching work. After forging is completed, the cooling water in the quenching pool is fully utilized as a clean water source to rinse the workbench, and the rinsing water is collected and reused through the return water structure.

[0008] Preferably, the return water structure includes a water pump, a reflux hole groove, and a water tank; the water pump is installed at the lower end of the quenching pool and the water pumping end is installed with a hose extending into the quenching pool, a circle of longitudinally penetrating reflux holes are provided on the inner bottom wall of the turning table, a water tank with an annular trough structure is installed on the upper end of the base and the water tank is located below the reflux hole groove, the water outlet end of the water pump is connected to an external water pipe and a nozzle, and the cooling water in the quenching pool is drawn to rinse and clean the upper surfaces of the workbench, turning table and forging table, and the cleaned water flows into the water tank below through the reflux hole groove for collection, and then the water is pumped back to the quenching pool for reuse through another pumping equipment.

[0009] Preferably, a drive motor is installed in the base, and a power output element of the drive motor extends upward through the base and is fixedly connected to the lower end of the turning table. The drive motor controls the horizontal rotation of the turning table, and the rotation angle is 360 degrees. The large metal blank on the turning table is controlled to adjust its horizontal position to facilitate the staff to forge different parts.

[0010] Preferably, a downwardly recessed cavity is provided on the inner bottom wall of the turning table, a cylinder is installed in the cavity, a support ring is installed on the upper end of the power output element of the cylinder, and the support ring is anchored to the lower end of the forging table by bolts. After the clamp fixes the metal billet, the cylinder controls the forging table to lift vertically, so that the billet rests on the forging table surface to provide bearing capacity. When turning over, the cylinder controls the forging table to fall vertically, providing a lower space for the flipping of the metal billet.

[0011] Preferably, the outer wall of the forging table has a circle of grooves, the LED light ring is embedded in the groove and the outer edge protrudes from the groove, and the inner wall of the turning table has another groove that matches the part of the protruding groove on the LED light ring. After the forging table is lifted, the LED light ring is exposed to the outside of the turning table and forms a circle of light band around the forging table, which provides lighting and serves as a warning to surrounding staff.

[0012] Preferably, the material turning assembly includes a bracket, a rotating frame, and a No. 1 motor; the bracket is a Y-shaped structure and the lower end is fixedly connected to the upper edge of the turning table, the rotating frame is located on the inner side of the bracket, the No. 1 motor is installed on the side wall of the bracket and its power output element is fixedly connected to the rotating frame, the No. 1 motor controls the rotating frame and the metal blank fixed by the clamp to turn between the forging table and the quenching pool, and immerses the forged blank in the cooling water in the quenching pool for rapid cooling.

[0013] Preferably, the material turning assembly also includes a No. 2 motor; the No. 2 motor is installed on one side of the rotating frame, one end of the clamp is a fixed seat, and the other end is a bidirectional movable claw hook, the fixed seat of the clamp is fixedly connected to the power output element of the No. 2 motor, and the No. 2 motor drives the clamp and the metal blank clamped by it to flip vertically to adjust the forging surface.

[0014] Beneficial effects of the utility model:

[0015] 1. Through the integrated forging table and quenching pool, the turning component can be used to independently forge and turn the metal blank. At the same time, it can also automatically quench after forging, without turnover, speeding up the forging process, and using the nearby quenching pool to provide water, it is convenient to rinse and clean the debris left on the forging table. The cleaned water can also be collected through the return water structure for reuse, reducing water waste;

[0016] 2. The forging table is in a raised state during use. A circle of LED light rings set on the periphery is used as a warning light to help remind surrounding staff that the equipment is in operation and in use, and to pay attention to avoidance and protection, thereby improving the safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The first three-dimensional structure schematic diagram of the reversible forging processing device of the utility model is shown;

[0018] Figure 2 The second three-dimensional structure schematic diagram of the reversible forging processing device of the utility model is shown;

[0019] Figure 3 The three-dimensional schematic diagram of the water return structure of the reversible forging processing device of the utility model is shown;

[0020] Figure 4 The figure shows a three-dimensional structure diagram of the horizontal rotating mechanism of the reversible forging processing device of the utility model;

[0021] Figure 5 The figure shows the internal three-dimensional structure of the turning table of the reversible forging processing device of the utility model;

[0022] Figure 6 The figure shows a three-dimensional structure diagram of the lifting mechanism of the reversible forging processing device of the utility model;

[0023] Figure 7 What is shown is a three-dimensional structural schematic diagram of the flipping assembly of the flippable forging processing device of the present utility model.

[0024] Explanation of the reference numerals: 1. base; 2. workbench; 3. quenching pool; 4. turning table; 5. turning assembly; 6. clamping claw; 7. forging table; 8. LED light ring; 9. water pump; 10. reflux hole groove; 11. water tank; 12. driving motor; 13. cavity; 14. cylinder; 15. support ring; 501. bracket; 502. rotating frame; 503. motor No. 1; 504. motor No. 2. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0026] See also Figure 1-2 The utility model provides an embodiment: a reversible forging processing device, including a base 1, a workbench 2, a clamping claw 6, a quenching pool 3, a turning platform 4, a turning component 5, a forging platform 7, and a water return structure; the base 1 is a hollow structure and a workbench 2 is arranged on the top, a quenching pool 3 is integrally cast on one side of the workbench 2, the workbench 2 is a hollow structure and a horizontally rotating turning platform 4 is built in, the turning platform 4 is a hollow structure with an open top, a turning component 5 is installed at the upper edge of the turning platform 4, and an electric control gripper is installed on the power output module of the turning component 5 A clamp 6 is provided for holding the metal blank, a vertically lifting forging table 7 is arranged in the turning table 4, an LED light ring 8 is installed around the outer wall of the forging table 7, a return water structure is arranged between the turning table 4 and the quenching pool 3, the workbench 2 and the quenching pool 3 are integrated together, and the forging blank is controlled to be turned and adjusted through the turning component 5 in cooperation with the lifting forging table 7, and the steering switch is controlled to select forging or quenching work. After forging is completed, the cooling water in the quenching pool 3 is fully utilized as a clean water source to rinse the workbench 2, and the rinsed water is collected and reused through the return water structure.

[0027] See also Figure 3 In this embodiment, the return water structure includes a water pump 9, a reflux hole groove 10, and a water tank 11; the water pump 9 is installed at the lower end of the quenching pool 3 and the water pumping end is installed with a hose extending into the quenching pool 3, a circle of longitudinally penetrating reflux hole grooves 10 are arranged on the inner bottom wall of the turning table 4, a water tank 11 with an annular groove structure is installed on the upper end of the base 1 and the water tank 11 is below the reflux hole groove 10, the water outlet end of the water pump 9 is connected to an external water pipe and a nozzle, and the cooling water in the quenching pool 3 is drawn to rinse and clean the upper surfaces of the workbench 2, the turning table 4 and the forging table 7, and the cleaned water flows into the water tank 11 below through the reflux hole groove 10 for collection, and then the water is pumped back to the quenching pool 3 for reuse through another pumping equipment.

[0028] See also Figure 4-6In this embodiment, a driving motor 12 is installed in the base 1, and the power output element of the driving motor 12 extends upward through the base 1 and is fixedly connected to the lower end of the turning platform 4. A downwardly recessed cavity 13 is opened on the inner bottom wall of the turning platform 4, and a cylinder 14 is installed in the cavity 13. A supporting ring 15 is installed on the upper end of the power output element of the cylinder 14. The supporting ring 15 is anchored to the lower end of the forging platform 7 by bolts. The outer wall of the forging platform 7 has a circle of grooves, and the LED light ring 8 is embedded in the groove and the outer edge protrudes from the groove. The inner wall of the turning platform 4 has another groove that matches the protruding groove on the LED light ring 8. 12 controls the turning table 4 to rotate horizontally, and the rotation angle is 360 degrees. The large metal blank on the turning table 4 is controlled to adjust the horizontal position to facilitate the staff to forge different parts. After the clamp 6 fixes the metal blank, the cylinder 14 controls the forging table 7 to lift vertically, so that the blank rests on the forging table 7 to provide bearing capacity. When turning over, the cylinder 14 controls the forging table 7 to fall vertically to provide a lower space for the turning of the metal blank. After the forging table 7 is lifted, the LED light ring 8 is exposed to the outside of the turning table 4, and a circle of light band is formed on the periphery of the forging table 7, which provides lighting while serving as a warning to the surrounding staff.

[0029] See also Figure 7 In this embodiment, the turning assembly 5 includes a bracket 501, a rotating frame 502, and a No. 1 motor 503; the bracket 501 is a Y-shaped structure and the lower end is fixedly connected to the upper edge of the turning table 4, the rotating frame 502 is located on the inner side of the bracket 501, the No. 1 motor 503 is installed on the side wall of the bracket 501 and its power output element is fixedly connected to the rotating frame 502, and the turning assembly 5 also includes a No. 2 motor 504; a No. 2 motor 504 is installed on one side of the rotating frame 502, one end of the clamping jaw 6 is a fixed seat, and the other end is a bidirectional claw hook, the fixed seat of the clamping jaw 6 is fixedly connected to the power output element of the No. 2 motor 504, the No. 1 motor 503 controls the rotating frame 502 and the metal blank fixed by the clamping jaw 6 to turn over between the forging table 7 and the quenching pool 3, and immerses the forged blank into the cooling water in the quenching pool 3 for rapid cooling, and the No. 2 motor 504 drives the clamping jaw 6 and the metal blank clamped and fixed by it to turn vertically to adjust the forging surface.

[0030] During the work, the user places the calcined metal blank on the forging table 7, and clamps and fixes the blank through the electrically controlled opening and closing clamping jaws 6. While forging the blank toward the upper side, the driving motor 12 controls the turning table 4 to rotate horizontally and change the forging position;

[0031] After the forging of the upper side of the blank is completed, the cylinder 14 controls the forging table 7 to fall vertically, and then the second motor 504 drives the clamp 6 and the metal blank clamped and fixed thereon to flip vertically, and adjust the other forging surface to face upwards. The cylinder 14 controls the forging table 7 to lift vertically, so that the blank rests on the forging table 7 to provide bearing capacity, and the above forging process is repeated;

[0032] After the forging is completed, the first motor 503 is started to control the rotating frame 502 and the metal blank fixed by the clamp 6 to flip from the forging table 7 to the quenching pool 3, and the blank is immersed in the cooling water in the quenching pool 3 for rapid cooling;

[0033] At the same time, the user uses a water pipe and a nozzle externally connected to the water outlet of the water pump 9 to draw cooling water from the quenching pool 3 to rinse and clean the upper surfaces of the workbench 2, the turning table 4 and the forging table 7. The flushing water naturally flows downward and flows into the water tank 11 below through the reflux hole groove 10 for collection.

[0034] Through the above steps, the integrated forging table and quenching pool 3 can independently forge and flip the metal blank by using the turning component 5, and can also automatically quench after the forging is completed, without the need for turnover, thereby speeding up the forging process, and utilizing the quenching pool 3 arranged nearby to provide a water source, so as to facilitate the rinsing and cleaning of the debris remaining on the forging table, and the cleaned water can also be collected by the return water structure for reuse, thereby reducing the waste of water resources, so as to solve the problem that it is difficult to manually flip large blanks when manually forging metal blanks, and it is very troublesome to rinse and clean the debris generated during the forging and turning process with an external water source.

[0035] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A reversible forging device, comprising a base (1), a workbench (2), and a clamping jaw (6); characterized in that: The invention also comprises a quenching pool (3), a turning platform (4), a material turning component (5), a forging platform (7), and a water return structure; the base (1) is a hollow structure and a workbench (2) is arranged on the top; a quenching pool (3) is integrally cast on one side of the workbench (2); the workbench (2) is a hollow structure and a horizontally rotating turning platform (4) is built in; the turning platform (4) is a hollow structure with an open top; a material turning component (5) is installed at the upper edge of the turning platform (4); a clamp (6) for gripping metal blanks with electric control is installed on the power output module of the material turning component (5); a forging platform (7) for vertical lifting is arranged inside the turning platform (4); an LED light ring (8) is installed around the outer wall of the forging platform (7); and a water return structure is arranged between the turning platform (4) and the quenching pool (3).

2. A reversible forging device according to claim 1, characterized in that: The water return structure comprises a water pump (9), a reflux hole groove (10), and a water storage tank (11); the water pump (9) is installed at the lower end of the quenching tank (3) and a hose extending into the quenching tank (3) is installed at the water pumping end; a circle of longitudinally penetrating reflux hole grooves (10) is arranged on the inner bottom wall of the turning platform (4); a water storage tank (11) with an annular groove structure is installed on the upper end of the base (1) and the water storage tank (11) is located below the reflux hole groove (10).

3. A reversible forging device according to claim 1, characterized in that: A driving motor (12) is installed in the base (1), and a power output element of the driving motor (12) extends upward through the base (1) and is fixedly connected to the lower end of the turning platform (4).

4. The reversible forging device according to claim 1, characterized in that: A downwardly recessed cavity (13) is provided on the inner bottom wall of the turning platform (4), a cylinder (14) is installed in the cavity (13), a support ring (15) is installed on the upper end of the power output element of the cylinder (14), and the support ring (15) is anchored to the lower end of the forging platform (7) through bolts.

5. The reversible forging device according to claim 1, characterized in that: The outer wall of the forging table (7) has a circle of grooves, the LED light ring (8) is embedded in the groove and the outer edge protrudes from the groove, and the inner wall of the turning table (4) has another groove that matches the part of the LED light ring (8) that protrudes from the groove.

6. A reversible forging device according to claim 1, characterized in that: The material turning assembly (5) comprises a bracket (501), a rotating frame (502), and a first motor (503); the bracket (501) is a Y-shaped structure and the lower end is fixedly connected to the upper edge of the turning platform (4); the rotating frame (502) is located inside the bracket (501); the first motor (503) is installed on the side wall of the bracket (501) and its power output element is fixedly connected to the rotating frame (502).

7. A reversible forging device according to claim 6, characterized in that: The material turning assembly (5) also includes a No. 2 motor (504); the No. 2 motor (504) is installed on one side of the rotating frame (502); one end of the clamping jaw (6) is a fixed seat, and the other end is a claw hook that is movable in both directions; the fixed seat of the clamping jaw (6) is fixedly connected to the power output element of the No. 2 motor (504).

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