Multi-diameter pipeline continuous welding device

By designing a multi-diameter pipeline continuous welding device, the problem of replacement of pipeline welding fixtures in the prior art is solved by using the cooperation of the detachable clamping assembly and the U-shaped bending part, and the adaptation and welding of pipes of different diameters is achieved. Improved efficiency.

CN222471207UActive Publication Date: 2025-02-14SHENZHEN ZHONGDING IND TECH CO LTD
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Patent Information

Application Number
CN202420484158.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-02-14
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

In the prior art, pipeline welding fixtures need to be replaced according to pipes of different diameters, resulting in inconvenient welding process and low efficiency.

Method used

A multi-diameter pipe continuous welding device is designed, adopting a detachable clamping assembly, including an outer cladding ring and an inner cladding ring, and adapting pipes of different diameters through the cooperation of the U-shaped bent portion and bolts.

Benefits of technology

This device can stabilize and fix the pipes, improve welding efficiency, avoid inconvenience caused by fixture replacement, and is suitable for pipes of multiple diameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a multi-diameter pipeline continuous welding device, which aims to solve the technical problem that a clamp is inconvenient to use for pipelines of various sizes in the current pipeline welding process, and comprises a support assembly, clamping assemblies are detachably mounted in the two ends of the support assembly, and the support assembly comprises a support seat with U-shaped supporting plates arranged at the two ends of the support seat. The clamping assembly is detachably arranged in the U-shaped supporting plate and comprises a bolt, the outer edge face of the bolt is movably sleeved with a U-shaped bent part, and one end of the bolt is detachably screwed into the U-shaped supporting plate in a screwed mode. The two ends of the U-shaped bent part are provided with an outer wrapping ring used for clamping and fixing the outer wall of the pipeline from outside to inside and an inner wrapping ring used for clamping and fixing the outer wall of the pipeline from inside to outside correspondingly, and a through hole movably arranged on the outer edge face of the bolt in a sleeving mode is formed in the end, away from the U-shaped bent part, of the outer wrapping ring. The utility model has the advantage of being suitable for pipelines with various diameter sizes.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline welding, in particular to a multi-diameter pipeline continuous welding device. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasound. In addition to being used in factories, welding can also be performed in a variety of environments, such as outdoors, underwater and in space. No matter where it is, welding may be dangerous to the operator, so appropriate protective measures must be taken when welding. The possible harm caused by welding to the human body includes burns, electric shock, visual impairment, inhalation of toxic gases, excessive ultraviolet radiation, etc.

[0003] At present, when pipelines are in use, they usually need to be welded to reach the required length. During welding, in order to ensure the stability of the welding process, the pipelines are usually fixed by clamping. However, traditional clamps are usually selected according to the specific size of the pipeline to achieve the best clamping effect. This results in the need to replace the clamps accordingly when welding and clamping pipelines of different diameters, which is very inconvenient and not conducive to improving the welding efficiency of the pipeline. In view of this, we propose a multi-diameter pipeline continuous welding device. Utility Model Content

[0004] The utility model aims to overcome the deficiencies of the prior art, meet practical needs, and provide a multi-diameter pipe continuous welding device to solve the technical problem that the clamp is inconvenient to use for pipes of various sizes in the current pipe welding process.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: designing a multi-diameter pipe continuous welding device, including a bracket assembly with a clamping assembly detachably installed inside both ends;

[0006] The bracket assembly includes a bracket seat with U-shaped support plates at both ends, and the clamping assembly is detachably arranged in the U-shaped support plate;

[0007] The clamping assembly comprises a bolt with a U-shaped bending portion movably sleeved on the outer edge surface, one end of the bolt can be detachably screwed into the U-shaped supporting plate, and both ends of the U-shaped bending portion are respectively provided with an outer covering ring for clamping and fixing the outer wall of the pipeline from the outside to the inside and an inner covering ring for clamping and fixing the outer wall of the pipeline from the inside to the outside, and the outer covering ring is provided with a through hole movably sleeved on the outer edge surface of the bolt at one end away from the U-shaped bending portion, and an anti-skid gasket is detachably fitted on one side of the U-shaped bending portion, and a nut abutting against the anti-skid gasket is threadedly mounted on one end of the bolt;

[0008] The outer covering ring is a C-shaped structure with one end extending and sleeved outside the bolt and the other end bent into an arc shape. The inner covering ring is centrally arranged on the inner side of the outer covering ring, and the inner covering ring is an arc-shaped plate structure.

[0009] Preferably, a conical protrusion for applying oblique pressure toward the axis to the outer wall of the pipe is arranged on the inner wall of the outer covering ring away from the inner covering ring, and the conical protrusion is obliquely arranged away from the axis of the outer covering ring and has a truncated cone structure.

[0010] Preferably, a rectangular plate is centrally arranged on the upper end surface of the bracket seat, and inner support components are detachably arranged on both sides of the rectangular plate.

[0011] Preferably, the inner support assembly comprises a fixing cylinder with one end detachably disposed on one side of the rectangular plate, and a plurality of sets of inner support structures are equidistantly and detachably mounted on the outer edge surface of the fixing cylinder.

[0012] Preferably, the internal support structure includes a fixed seat detachably arranged on the outer edge surface of the fixed cylinder and a movable seat movably sleeved on the outer edge surface of the fixed cylinder, and the outer edge surfaces of the fixed seat and the movable seat are respectively provided with wing plate one and wing plate two symmetrically arranged in a circular array, and the outer edge surface of the fixed cylinder is located between the fixed seat and the fixed seat and a spring is sleeved therebetween.

[0013] Preferably, the horizontally parallel arranged wing plates 1 and 2 are movably provided with an internal support component, and the internal support component includes a seesaw plate 1 and a seesaw plate 2 arranged in an X shape, the seesaw plate 1 and the seesaw plate 2 are rotatably connected, and one end of the seesaw plate 1 and the seesaw plate 2 can be rotatably provided in the wing plate 1 and the wing plate 2 respectively.

[0014] Preferably, the other ends of the rocker board 1 and the rocker board 2 are movably connected to an inner support plate, the rocker board 2 is rotatably connected to the inner support plate, a positioning groove is provided inside one end of the inner support plate, and the end of the rocker board 1 facing the inner support plate is provided with a positioning block which can be movably inserted into the positioning groove.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. By providing an outer covering ring and an inner covering ring, when fixing the pipeline, the outer covering ring and the inner covering ring can respectively apply pressure toward the axis of the pipeline from one side and the other side of the outer wall of the pipeline, so as to fix the pipeline in opposite clamping ways from the outside to the inside and from the inside to the outside, respectively, which is beneficial to improving the stability of pipeline fixation during welding, and the pressure applied to the U-shaped bending part can be adjusted by rotating the nut, so that the U-shaped bending part can be moved, and the size of the outer covering ring can be changed through the movement of the U-shaped bending part, so that it can be adapted to pipelines of various diameters for use, and there is no need to replace the clamp according to the pipe diameter during welding clamping, which is beneficial to improving the welding efficiency of the pipeline.

[0017] 2. By setting the conical protrusion, when the pipe is welded and clamped, the conical protrusion can apply an oblique pressure pointing to the axis to the outer wall of the pipe, thereby further improving the stability of the pipe clamping and fixing. At the same time, the conical protrusion is designed to be a truncated cone. When abutting against the outer wall of the pipe, the abutting end of the conical protrusion and the outer wall of the pipe has a thicker diameter, which is beneficial to improve the structural strength at the abutting end and ensure the stability of the welding clamping process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the bracket assembly of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the clamping assembly of the utility model;

[0021] Figure 4 It is a side view of the clamping assembly of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the inner support assembly of the utility model.

[0023] In the figure: 1. bracket assembly; 101. bracket seat; 102. U-shaped support plate; 103. rectangular plate; 2. clamping assembly; 201. bolt; 202. anti-skid gasket; 203. nut; 204. outer covering ring; 205. U-shaped bending portion; 206. inner covering ring; 207. conical protrusion; 3. inner support assembly; 301. fixed cylinder; 302. fixed seat; 303. movable seat; 304. wing plate one; 305. wing plate two; 306. seesaw plate one; 307. seesaw plate two; 308. inner support plate; 309. positioning groove; 310. positioning block; 311. spring. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0025] Example 1: A multi-diameter pipe continuous welding device, see Figure 1-Figure 4 , including a bracket assembly 1 with a clamping assembly 2 detachably installed at both ends, the bracket assembly 1 includes a bracket seat 101 with a U-shaped support plate 102 at both ends, the clamping assembly 2 is detachably arranged in the U-shaped support plate 102, the clamping assembly 2 includes a bolt 201 with a U-shaped bending portion 205 movably sleeved on the outer edge surface, one end of the bolt 201 is detachably screwed into the U-shaped support plate 102, and the two ends of the U-shaped bending portion 205 are respectively configured with an outer covering ring 204 for clamping and fixing the outer wall of the pipeline from the outside to the inside and a outer covering ring 204 for clamping and fixing the outer wall of the pipeline from the inside to the outside. The clamp has a fixed inner covering ring 206, and an outer covering ring 204 is provided with a through hole movably mounted on the outer edge of the bolt 201 at one end away from the U-shaped bending portion 205. A non-slip gasket 202 is detachably mounted on one side of the U-shaped bending portion 205, and a nut 203 abutting against the non-slip gasket 202 is threadedly mounted on one end of the bolt 201. The outer covering ring 204 is a C-shaped structure with one end extending and sleeved on the outside of the bolt 201 and the other end bent into an arc shape. The inner covering ring 206 is centrally arranged on the inner side of the outer covering ring 204, and the inner covering ring 206 is an arc-shaped plate-like structure.

[0026] See also Figure 4 A conical protrusion 207 for applying oblique pressure toward the axis to the outer wall of the pipe is arranged on the inner wall of the outer covering ring 204 away from the inner covering ring 206. The conical protrusion 207 is obliquely arranged away from the axis of the outer covering ring 204 and has a truncated cone structure.

[0027] See also Figure 1 , Figure 2 and Figure 5 A rectangular plate 103 is centrally arranged on the upper end surface of the bracket seat 101, and inner support components 3 are detachably arranged on both sides of the rectangular plate 103. The inner support component 3 includes a fixed cylinder 301 with one end detachably arranged on one side of the rectangular plate 103, and multiple groups of inner support structures are equidistantly and detachably installed on the outer edge surface of the fixed cylinder 301.

[0028] See also Figure 5The inner support structure includes a fixed seat 302 detachably arranged on the outer edge surface of the fixed cylinder 301 and a movable seat 303 movably sleeved on the outer edge surface of the fixed cylinder 301. The outer edges of the fixed seat 302 and the movable seat 303 are symmetrically arranged with a wing plate 1 304 and a wing plate 2 305 in a circular array. The outer edge surface of the fixed cylinder 301 is located between the fixed seat 302 and the fixed seat 302 and a spring 311 is sleeved. The inner support component is movably arranged between the wing plates 1 304 and the wing plates 2 305 arranged horizontally and parallel to each other. The inner support component includes a seesaw plate 1 304 arranged in an X shape. 06 and the second seesaw plate 307, the seesaw plate 1 306 and the second seesaw plate 307 are rotatably connected, and one end of the seesaw plate 1 306 and the second seesaw plate 307 are rotatably arranged in the wing plate 1 304 and the wing plate 2 305 respectively, and the other ends of the seesaw plate 1 306 and the second seesaw plate 307 are movably connected with the inner support plate 308, the seesaw plate 2 307 and the inner support plate 308 are rotatably connected, and a positioning groove 309 is provided inside one end of the inner support plate 308, and a positioning block 310 movably inserted in the positioning groove 309 is arranged at one end of the seesaw plate 1 306 facing the inner support plate 308. The utility model solves the technical problem that the clamp is inconvenient to use for pipes of various sizes in the current pipeline welding process by setting the clamping assembly 2.

[0029] Working principle: During use, when two pipes need to be welded and fixed, firstly, one of the pipes is passed through the outer covering ring 204. The outer covering ring 204 and the inner covering ring 206 can respectively apply pressure toward the axis of the pipe from one side and the other side of the outer wall of the pipe, thereby fixing the pipe in opposite clamping ways from the outside to the inside and from the inside to the outside, respectively. When welding and clamping the pipe, the conical protrusion 207 can apply oblique pressure pointing to the axis to the outer wall of the pipe, thereby further improving the stability of pipe clamping and fixing. Then, the inner support plate 308 is pushed toward the axis of the fixed cylinder 301, and the other pipe is sleeved on the outside of the inner support assembly 3. The movable seat 303 is driven to move by the elastic force of the spring 311, so that the rocker plate 1 306 and the wing plate 2 305 rotate relative to each other, so that the inner support plate 308 abuts against the inner wall of the pipe, thereby fixing the other pipe. Then, the ends of the two pipes are welded.

[0030] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A multi-diameter pipe continuous welding device, characterized in that: It comprises a bracket assembly (1) with clamping assemblies (2) detachably mounted inside at both ends; The support assembly (1) comprises a support seat (101) with U-shaped support plates (102) arranged at both ends, and the clamping assembly (2) is detachably arranged in the U-shaped support plate (102); The clamping assembly (2) comprises a bolt (201) having a U-shaped bending portion (205) movably sleeved on the outer edge surface, one end of the bolt (201) being detachably screwed into the U-shaped support plate (102), and both ends of the U-shaped bending portion (205) being respectively provided with an outer covering ring (204) for clamping and fixing the outer wall of the pipeline from the outside to the inside and an inner covering ring (206) for clamping and fixing the outer wall of the pipeline from the inside to the outside, and one end of the outer covering ring (204) away from the U-shaped bending portion (205) being provided with a through hole movably sleeved on the outer edge surface of the bolt (201), one side of the U-shaped bending portion (205) being detachably fitted with an anti-slip gasket (202), and one end of the bolt (201) being threadedly fitted with a nut (203) abutting against the anti-slip gasket (202); The outer covering ring (204) is a C-shaped structure with one end extending and sleeved outside the bolt (201) and one end bent into an arc shape. The inner covering ring (206) is centrally arranged on the inner side of the outer covering ring (204), and the inner covering ring (206) is an arc-shaped plate structure.

2. A multi-diameter pipe continuous welding device as claimed in claim 1, characterized in that: A conical protrusion (207) for applying oblique pressure directed toward the axis to the outer wall of the pipe is arranged on the inner wall of the outer covering ring (204) away from the inner covering ring (206). The conical protrusion (207) is arranged obliquely away from the axis of the outer covering ring (204) and has a truncated cone structure.

3. A multi-diameter pipe continuous welding device as claimed in claim 1, characterized in that: A rectangular plate (103) is centrally arranged on the upper end surface of the support seat (101), and inner support components (3) are detachably arranged on both sides of the rectangular plate (103).

4. A multi-diameter pipe continuous welding device as claimed in claim 3, characterized in that: The inner support assembly (3) comprises a fixed cylinder (301) with one end detachably arranged on one side of the rectangular plate (103), and a plurality of groups of inner support structures are equidistantly and detachably mounted on the outer edge surface of the fixed cylinder (301).

5. A multi-diameter pipe continuous welding device as claimed in claim 4, characterized in that: The inner support structure comprises a fixed seat (302) detachably arranged on the outer edge surface of the fixed cylinder (301) and a movable seat (303) movably sleeved on the outer edge surface of the fixed cylinder (301); the outer edge surfaces of the fixed seat (302) and the movable seat (303) are respectively provided with a wing plate 1 (304) and a wing plate 2 (305) in a symmetrical structure in an annular array; the outer edge surface of the fixed cylinder (301) is located between the fixed seat (302) and the fixed seat (302) and is sleeved with a spring (311).

6. A multi-diameter pipe continuous welding device as claimed in claim 5, characterized in that: An internal support component is movably disposed between the horizontally parallel arranged wing plates 1 (304) and wing plates 2 (305), and the internal support component includes a seesaw plate 1 (306) and a seesaw plate 2 (307) arranged in an X shape, the seesaw plate 1 (306) and the seesaw plate 2 (307) are rotatably connected, and one end of the seesaw plate 1 (306) and the seesaw plate 2 (307) are rotatably disposed in the wing plates 1 (304) and the wing plates 2 (305), respectively.

7. A multi-diameter pipe continuous welding device as claimed in claim 6, characterized in that: The other ends of the seesaw plate 1 (306) and the seesaw plate 2 (307) are movably connected to an inner support plate (308); the seesaw plate 2 (307) is rotatably connected to the inner support plate (308); a positioning groove (309) is provided inside one end of the inner support plate (308); and a positioning block (310) movably inserted into the positioning groove (309) is provided at one end of the seesaw plate 1 (306) facing the inner support plate (308).