Pneumatic locking welding assembly clamp

By using pneumatic locked welding assembly in the welding fixture, the clamp mechanism and installation components are used to quickly install and disassemble the clamp plate, and quickly clamp and loosen the welding workpiece through the cooperation of the cylinder and the hand valve , solve the gap problems caused by low disassembly efficiency of existing welding fixtures and deformation of fixture plates, and improve the clamping efficiency of welding workpieces.

CN222471265UActive Publication Date: 2025-02-14SHENZHEN WEIERDA PLASTIC HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202420395959.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-02-14
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

Existing welding fixtures are inefficient when disassembly, and the fixture plate may deform after long-term use, resulting in the welding workpiece being unable to be effectively clamped.

Method used

The fixture is assembled by pneumatic lock welding. Through the coordination of the fixture mechanism and the installation components on the base, the fixture plate is quickly installed and removed, and the welding workpiece is quickly clamped and loosened through the cooperation of the cylinder and the hand-sling valve.

Benefits of technology

It improves the clamping efficiency of welding workpieces, simplifies the installation and disassembly process of fixture plates, solves the problem of low disassembly efficiency of existing welding fixtures, and reduces the gap problem caused by deformation of fixture plates.

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Abstract

The pneumatic locking, welding and assembling clamp comprises a base, a fixing seat is fixedly connected to the center line of the outer wall of the top of the base, an auxiliary assembly is arranged on one side of the outer wall of the top of the fixing seat, and a pressing plate driven by the auxiliary assembly is arranged on the outer wall of the top of the fixing seat; clamp mechanisms are arranged on the two sides of the outer wall of the top of the base correspondingly, and mounting assemblies are arranged on the outer walls of the opposite sides of the two clamp mechanisms correspondingly. The two clamp mechanisms are arranged on the base, air cylinders and clamp plates in the clamp mechanisms are matched, a welding part can be conveniently and rapidly pressed, the mounting assemblies are arranged on the air cylinders, and two adjustable clamping bases on the mounting assemblies are matched with strip-shaped grooves in the clamp plates, so that the welding part can be conveniently and rapidly pressed; and the clamp plates can be conveniently and quickly mounted and dismounted, only one driving part needs to be rotated to dismount one clamp plate, and the problem that the dismounting efficiency of the clamp plates of an existing welding clamp is low is solved.
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Description

Technical Field

[0001] The present application relates to the technical field of welding fixtures, and in particular to a pneumatic locking welding assembly fixture. Background Art

[0002] The welding fixture is used to ensure the size of the weldment, improve assembly accuracy and efficiency, and prevent welding deformation. The general welding fixture is composed of an upper fixture and a lower fixture. The upper fixture and the lower fixture are used to clamp the weldment so that the weldment can be welded stably. Figure 7 When welding is performed as shown in the figure, three welding plates need to be combined together to form a C-shaped structure, so three clamp plates are needed to clamp and fix the three welding plates.

[0003] The existing welding fixture generally has a locking mechanism that is locked by bolts and threaded holes, and the bolts and threaded holes are threadedly connected to fix the fixture plate. The fixture plate needs to be disassembled and maintained or replaced regularly during use, mainly to ensure that the fixture plate can effectively clamp the welding workpiece. The fixture plate may deform during long-term use. Once the fixture plate is deformed, a gap will appear between the fixture plate and the workpiece, which will make the welding workpiece unable to be effectively clamped. However, this connection method usually requires at least two bolts to fix the fixture plate when installing it, and the bolts need to be removed multiple times to complete the disassembly of the fixture plate during disassembly, which leads to a long time for disassembly and installation of the fixture plate. Utility Model Content

[0004] In order to improve the problem of low disassembly efficiency of existing welding fixtures, the present application provides a pneumatic locking welding assembly fixture.

[0005] The present application provides a pneumatic locking welding assembly fixture, comprising a base, a fixed seat being fixedly connected at the midline of the top outer wall of the base, and an auxiliary component is arranged on one side of the top outer wall of the fixed seat, and a clamping plate driven by the auxiliary component is arranged on the top outer wall of the fixed seat, clamp mechanisms are arranged on both sides of the top outer wall of the base, and mounting components are arranged on the outer walls on the opposite sides of the two clamp mechanisms, and the mounting components include a connecting seat and a clamp plate, a driving groove is provided on the outer wall on one side of the connecting seat, and two clamping seats are slidably connected to the inner wall of the driving groove, and a driving component for driving the two clamping seats is arranged on the inner wall of the driving groove, and two strip grooves matching the clamping seats are provided on the outer wall on one side of the clamp plate, and limiting grooves are provided on the inner walls on one side of the two strip grooves, and the clamping seat is an L-shaped structure, and a driving part driving the driving component is rotatably connected to the outer wall on one side of the connecting seat, and a clamp groove is provided on the outer wall on one side of the clamp plate.

[0006] By adopting the above structure, the two adjustable clamping seats on the connecting seat in the installation component cooperate with the strip groove and the limit groove on the clamp plate, so that the clamp plate can be quickly installed on the connecting seat. The setting of the driving component facilitates the adjustment of the position of the two clamping seats.

[0007] Preferably, the driving assembly includes an abutment seat fixedly connected to the inner wall of the driving groove, the inner walls on both sides of the driving groove are rotatably connected to the same bidirectional screw that penetrates the abutment seat, two clamping seats are screwed on the outer wall of the bidirectional screw, one side outer wall of the abutment seat is fixedly connected to a rubber pad that contacts the clamp plate, one end of the driving part transmission shaft is fixedly connected to the bidirectional screw, and the cross-section of the driving part is a regular six-deformation structure.

[0008] With the above structure, the two clamping seats are directly driven to move toward or away from each other by rotating the bidirectional screw in the drive assembly. The setting of the drive part facilitates manual driving of the bidirectional screw to rotate, and the prismatic drive part is convenient for operation with a socket wrench.

[0009] Preferably, the clamp mechanism includes two support seats, and the two support seats are fixedly connected to the top outer wall of the base, the top outer walls of the two support seats are fixedly connected to the same cylinder, and the output shaft of the cylinder is fixedly connected to the connecting seat, and a clamp groove is provided on the outer wall of one side of the clamp plate, and a hand-operated valve is fixedly connected to the outer wall of one side of one of the support seats, and the input port and output port on the hand-operated valve are respectively connected to air pipes, and one end of the two air pipes are respectively connected to the exhaust port and the air inlet of the cylinder.

[0010] By adopting the above structure, the welding workpiece can be pressed on the fixed seat conveniently through the cooperation of the two clamp mechanisms and the fixed seat. The cooperation between the hand valve and the cylinder in the clamp mechanism facilitates driving the clamp plate to quickly clamp and release the welding workpiece, thereby improving the clamping efficiency of the welding workpiece. The cylinder is a three-axis cylinder, and the model of the hand valve is 4H310-10.

[0011] Preferably, grooves are formed on both side outer walls of the fixing seat, and the specifications of the grooves match the specifications of the clamp grooves.

[0012] With the above structure, the welding workpiece can be conveniently positioned through the groove on the fixing seat.

[0013] Preferably, a sliding groove is provided on an outer wall of one side of the fixing seat, and a sliding block is slidably connected to the inner wall of the sliding groove, and a connecting plate is rotatably connected to the outer wall of one side of the sliding block.

[0014] With the above structure, the sliding block can slide easily through the setting of the sliding groove, and the connecting plate can be easily driven to move when the sliding block moves.

[0015] Preferably, an electric telescopic rod is fixedly connected to the inner wall of the bottom of the slide groove, and the output shaft of the electric telescopic rod is fixedly connected to the sliding block.

[0016] With the above structure, the sliding block can be driven to slide conveniently through the arrangement of the electric telescopic rod.

[0017] Preferably, the auxiliary assembly includes an auxiliary seat, and the auxiliary seat is fixedly connected to the top outer wall of the fixed seat, and the outer walls on both sides of the auxiliary seat are rotatably connected to the same L-shaped frame.

[0018] With the above structure, the L-shaped frame can be easily installed by setting the auxiliary seat.

[0019] Preferably, one end of the L-shaped frame is fixedly connected to a connecting column, and one end of the connecting column is fixedly connected to the pressing plate.

[0020] With the above structure, the connection column on the L-shaped frame is conveniently connected to the clamping plate.

[0021] Preferably, an adjustment plate is rotatably connected to the outer wall on one side of the L-shaped frame, and one end of the adjustment plate is rotatably connected to the connecting plate.

[0022] With the above structure, the movement of the connecting plate can directly drive the movement of the adjusting plate.

[0023] Preferably, the outer walls on both sides of the auxiliary seat are rotatably connected to the same connecting frame, and one end of the connecting frame is rotatably connected to the adjustment plate.

[0024] With the above structure, the adjustment plate can be conveniently connected to the auxiliary seat through the setting of the connecting frame.

[0025] In summary, the beneficial effects of this application are as follows:

[0026] 1. The present application arranges two clamp mechanisms on the base, and the cooperation between the cylinder and the clamp plate in the clamp mechanism facilitates the quick compression of the welded parts. By arranging a mounting assembly on the cylinder, and the cooperation between the two adjustable clip seats on the mounting assembly and the strip grooves on the clamp plate, the clamp plate can be quickly installed and disassembled. To disassemble a clamp plate, only one driving part needs to be rotated, which solves the problem of low disassembly efficiency of the clamp plate of the existing welding clamp.

[0027] 2. The present application arranges a clamping plate on the fixed seat, and the arrangement of the clamping plate facilitates the clamping of the weldment in the vertical direction. The cooperation among the L-shaped frame, the connecting frame and the adjusting plate in the auxiliary assembly facilitates the adjustment of the movement of the clamping plate. The sliding block is driven to move by an electric telescopic rod and then cooperates with the connecting plate to facilitate the movement of the adjusting plate, thereby facilitating the adjustment of the position of the clamping plate. The cooperation between the driving assembly and the driving part arranged in the installation assembly facilitates the direct driving of the two clamping seats to move. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the entire application;

[0029] Figure 2 It is a schematic diagram of the clamp mechanism of the present application;

[0030] Figure 3 It is a schematic diagram of the fixing seat of this application;

[0031] Figure 4 It is a schematic diagram of auxiliary components of this application;

[0032] Figure 5 It is a schematic diagram of the installation components of this application;

[0033] Figure 6 It is a top view cross-sectional schematic diagram of the fixture plate of the present application;

[0034] Figure 7 It is a schematic diagram of the welding workpiece in this application.

[0035] Explanation of the reference numerals in the accompanying drawings: 1. base; 2. fixing seat; 3. auxiliary component; 4. clamp mechanism; 5. groove; 6. clamping plate; 7. supporting seat; 8. cylinder; 9. clamp plate; 10. clamp groove; 11. hand valve; 12. air pipe; 13. slide groove; 14. connecting plate; 15. sliding block; 16. electric telescopic rod; 17. auxiliary seat; 18. L-shaped frame; 19. connecting frame; 20. adjusting plate; 21. connecting column; 22. strip groove; 23. limiting groove; 24. mounting component; 25. rubber pad; 26. driving groove; 27. clamping seat; 28. bidirectional screw; 29. ​​connecting seat; 30. driving part; 31. abutting seat; 32. driving component; 33. welding workpiece. DETAILED DESCRIPTION

[0036] The following is combined with Figure 1-7 This application is described in further detail.

[0037] See also Figure 1-3A pneumatic locking welding assembly fixture comprises a base 1, a fixed seat 2 is fixedly connected at the center line of the top outer wall of the base 1, and an auxiliary component 3 is arranged on one side of the top outer wall of the fixed seat 2, and a clamping plate 6 driven by the auxiliary component 3 is arranged on the top outer wall of the fixed seat 2, and clamp mechanisms 4 are arranged on both sides of the top outer wall of the base 1, and the two clamp mechanisms 4 cooperate with the fixed seat 2 to facilitate the welding workpiece 33 to be pressed on the fixed seat 2, and the outer walls of the two clamp mechanisms 4 on the opposite sides are provided with mounting components 24, and the mounting components 24 include a connecting seat 29 and a clamp plate 9, a driving groove 26 is opened on the outer wall of one side of the connecting seat 29, and the inner wall of the driving groove 26 is slidably connected to two clamping seats 27, and the inner wall of the driving groove 26 is A driving component 32 is provided for driving two clamping seats 27, one side outer wall of the clamp plate 9 is provided with two strip grooves 22 matching the clamping seats 27, one side inner wall of the two strip grooves 22 is provided with limiting grooves 23, the clamping seat 27 is an L-shaped structure, one side outer wall of the connecting seat 29 is rotatably connected with a driving part 30 driving the driving component 32, one side outer wall of the clamp plate 9 is provided with a clamp groove 10, through the cooperation between the two adjustable clamping seats 27 on the connecting seat 29 in the installation component 24 and the strip grooves 22 and the limiting grooves 23 on the clamp plate 9, it is convenient to quickly install the clamp plate 9 on the connecting seat 29, and the setting of the driving component 32 is convenient for adjusting the positions of the two clamping seats 27.

[0038] Reference Figure 5 The driving assembly 32 includes an abutment seat 31 fixedly connected to the inner wall of the driving groove 26, and the inner walls on both sides of the driving groove 26 are rotatably connected with the same bidirectional screw 28 that penetrates the abutment seat 31, and two clamping seats 27 are screwed on the outer wall of the bidirectional screw 28. One side outer wall of the abutment seat 31 is fixedly connected with a rubber pad 25 that contacts the clamp plate 9, and one end of the transmission shaft of the driving unit 30 is fixedly connected to the bidirectional screw 28. The cross-section of the driving unit 30 is a regular six deformation structure. The two clamping seats 27 are directly driven to move toward or away from each other by rotating the bidirectional screw 28 in the driving assembly 32. The setting of the driving unit 30 is convenient for manually driving the bidirectional screw 28 to rotate, and the driving unit 30 with a prismatic structure is convenient for operating with a socket wrench. The setting of the rubber pad 25 facilitates the clamp plate 9 to be pressed tightly on the connecting seat 29.

[0039] Reference Figure 1-2 and Figure 6The clamp mechanism 4 includes two support seats 7, and the two support seats 7 are fixedly connected to the top outer wall of the base 1. The top outer walls of the two support seats 7 are fixedly connected with the same cylinder 8, and the output shaft of the cylinder 8 is fixedly connected to the connecting seat 29. A clamp groove 10 is provided on the outer wall of one side of the clamp plate 9. The cooperation between the hand-operated valve 11 in the clamp mechanism 4 and the cylinder 8 facilitates driving the clamp plate 9 to quickly clamp and release the welding workpiece 33, thereby improving the clamping efficiency of the welding workpiece 33. A hand-operated valve 11 is fixedly connected to the outer wall of one side of the support seats 7, and the input port and the output port of the hand-operated valve 11 are respectively connected to the air pipe 12, and one end of the two air pipes 12 are respectively connected to the exhaust port and the air inlet of the cylinder 8. The cylinder 8 is a three-axis cylinder, and the model of the hand-operated valve 11 is 4H310-10.

[0040] Reference Figure 1 and Figure 3 The outer walls of both sides of the fixing seat 2 are provided with grooves 5, and the specifications of the grooves 5 match the specifications of the fixture grooves 10. The grooves 5 on the fixing seat 2 facilitate positioning of the welding workpiece 33.

[0041] Reference Figure 3-4 A slide groove 13 is provided on the outer wall of one side of the fixed seat 2, and a sliding block 15 is slidably connected to the inner wall of the slide groove 13, and a connecting plate 14 is rotatably connected to the outer wall of one side of the sliding block 15. The setting of the slide groove 13 facilitates the sliding of the sliding block 15, and when the sliding block 15 moves, it is convenient to drive the connecting plate 14 to move.

[0042] Reference Figure 3-4 The bottom inner wall of the slide groove 13 is fixedly connected with an electric telescopic rod 16, and the output shaft of the electric telescopic rod 16 is fixedly connected to the sliding block 15. The setting of the electric telescopic rod 16 facilitates the sliding block 15 to slide.

[0043] Reference Figure 4 The auxiliary component 3 includes an auxiliary seat 17, and the auxiliary seat 17 is fixedly connected to the top outer wall of the fixed seat 2. The outer walls on both sides of the auxiliary seat 17 are rotatably connected to the same L-shaped frame 18. The setting of the auxiliary seat 17 facilitates the installation of the L-shaped frame 18.

[0044] Reference Figure 4 One end of the L-shaped frame 18 is fixedly connected to a connecting column 21, and one end of the connecting column 21 is fixedly connected to the clamping plate 6. The connecting column 21 on the L-shaped frame 18 is conveniently connected to the clamping plate 6. The cooperation between the clamping plate 6 and the two clamp plates 9 facilitates clamping of the welding workpiece 33. The welding workpiece 33 is composed of three welding plates.

[0045] Reference Figure 4The L-shaped frame 18 is rotatably connected to the outer wall on one side opposite to the L-shaped frame 18 , and one end of the adjusting plate 20 is rotatably connected to the connecting plate 14 , so that the adjusting plate 20 can be directly driven to move by the movement of the connecting plate 14 .

[0046] Reference Figure 4 The outer walls of both sides of the auxiliary seat 17 are rotatably connected to the same connecting frame 19, and one end of the connecting frame 19 is rotatably connected to the adjustment plate 20. The setting of the connecting frame 19 facilitates the connection of the adjustment plate 20 to the auxiliary seat 17.

[0047] The implementation principle of the present application is as follows: when in use, the workpiece to be welded is first placed in the groove 5 on the fixed seat 2, and then the manual wave hand lever valve 11 is used to deliver gas to the cylinder 8, so that the clamping plate 9 is directly pushed to be pressed on the fixed seat 2 through the movable rod, so as to facilitate the compression of the welded parts. After the clamping is completed, the electric telescopic rod 16 is started. When the electric telescopic rod 16 drives the sliding block 15 to move downward, the connecting plate 14 directly pulls the adjusting plate 20 to move toward the base 1, and the cooperation between the adjusting plate 20 and the connecting frame 19 is directly Drive the L-shaped frame 18 to move toward the base 1, and then directly drive the clamping plate 6 to be pressed against the top outer wall of the fixing seat 2, and clamp the welding workpiece 33 in the vertical direction. When the clamp plate 10 needs to be replaced, first rotate the driving part 30. When the driving part 20 rotates, it directly drives the bidirectional screw 28 to rotate. When the bidirectional screw 28 rotates, it directly drives the two clamping seats 27 to move toward or away from each other. When the two clamping seats 27 move toward each other, the clamping seats 27 directly move away from the limit groove 23. At this time, the clamp plate 9 can be directly disassembled.

[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A pneumatic locking welding assembly fixture, comprising a base (1), characterized in that: A fixing seat (2) is fixedly connected at the center line of the top outer wall of the base (1), and an auxiliary component (3) is arranged on one side of the top outer wall of the fixing seat (2). A pressing plate (6) driven by the auxiliary component (3) is arranged on the top outer wall of the fixing seat (2). Clamping mechanisms (4) are arranged on both sides of the top outer wall of the base (1). The outer walls on opposite sides of the two clamping mechanisms (4) are arranged with mounting components (24), and the mounting components (24) include a connecting seat (29) and a clamping plate (9). A driving groove (26) is opened on the outer wall of one side of the connecting seat (29), and the driving groove (26) is The inner wall is slidably connected to two clamping seats (27); the inner wall of the driving groove (26) is provided with a driving assembly (32) for driving the two clamping seats (27); one side outer wall of the clamp plate (9) is provided with two strip grooves (22) matching the clamping seats (27); one side inner wall of the two strip grooves (22) is provided with a limiting groove (23); the clamping seat (27) is an L-shaped structure; one side outer wall of the connecting seat (29) is rotatably connected to a driving part (30) for driving the driving assembly (32); and one side outer wall of the clamp plate (9) is provided with a clamp groove (10).

2. The pneumatic locking welding assembly fixture according to claim 1, characterized in that: The driving assembly (32) comprises an abutment seat (31) fixedly connected to the inner wall of the driving groove (26); the inner walls on both sides of the driving groove (26) are rotatably connected to a bidirectional screw (28) that passes through the abutment seat (31); the two clamping seats (27) are screwed to the outer wall of the bidirectional screw (28); one side outer wall of the abutment seat (31) is fixedly connected to a rubber pad (25) that contacts the clamp plate (9); one end of the transmission shaft of the driving part (30) is fixedly connected to the bidirectional screw (28); and the cross-section of the driving part (30) is a regular hexagonal deformation structure.

3. The pneumatic locking welding assembly fixture according to claim 2, characterized in that: The clamp mechanism (4) comprises two support seats (7), and the two support seats (7) are fixedly connected to the top outer wall of the base (1), the top outer walls of the two support seats (7) are fixedly connected to the same cylinder (8), and the output shaft of the cylinder (8) is fixedly connected to the connecting seat (29), one side outer wall of one of the support seats (7) is fixedly connected to a hand valve (11), and the input port and the output port of the hand valve (11) are respectively connected to the air pipe (12), one end of the two air pipes (12) are respectively connected to the exhaust port and the air inlet of the cylinder (8), and the outer walls on both sides of the fixed seat (2) are provided with grooves (5), and the specifications of the grooves (5) match the specifications of the clamp grooves (10).

4. The pneumatic locking welding assembly fixture according to claim 3, characterized in that: A sliding groove (13) is provided on an outer wall of one side of the fixed seat (2), and a sliding block (15) is slidably connected to the inner wall of the sliding groove (13), a connecting plate (14) is rotatably connected to the outer wall of one side of the sliding block (15), an electric telescopic rod (16) is fixedly connected to the inner wall at the bottom of the sliding groove (13), and an output shaft of the electric telescopic rod (16) is fixedly connected to the sliding block (15).

5. The pneumatic locking welding assembly fixture according to claim 4, characterized in that: The auxiliary assembly (3) comprises an auxiliary seat (17), and the auxiliary seat (17) is fixedly connected to the top outer wall of the fixed seat (2), and the outer walls on both sides of the auxiliary seat (17) are rotatably connected to the same L-shaped frame (18).

6. The pneumatic locking welding assembly fixture according to claim 5, characterized in that: One end of the L-shaped frame (18) is fixedly connected to a connecting column (21), and one end of the connecting column (21) is fixedly connected to the pressing plate (6).

7. The pneumatic locking welding assembly fixture according to claim 6, characterized in that: An adjustment plate (20) is rotatably connected to an outer wall on one side opposite to the L-shaped frame (18), and one end of the adjustment plate (20) is rotatably connected to the connecting plate (14).

8. The pneumatic locking welding assembly fixture according to claim 7, characterized in that: The outer walls on both sides of the auxiliary seat (17) are rotatably connected to a same connecting frame (19), and one end of the connecting frame (19) is rotatably connected to the adjustment plate (20).