Mould pressing vulcanization equipment for silicone rubber production

By introducing a filter mechanism into the molded vulcanization equipment for silicon rubber production, and using the filter components to absorb impurities and odors in the odor gas, the problem that existing equipment cannot effectively filter odor gases is solved, and workers' enthusiasm and production efficiency are improved.

CN222473153UActive Publication Date: 2025-02-14HUBEI BAICHUANLI PETROCHEMICAL CO LTD
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Patent Information

Application Number
CN202421298893.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-14
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

Existing silicone rubber production molded vulcanization equipment cannot effectively filter the odor gases generated during vulcanization, resulting in air pollution and reducing workers' enthusiasm for work and production efficiency.

Method used

A filter mechanism including a protective cover, a filter box, a current collecting cylinder, an air pump and a filter assembly is designed to pump odor gas into the filter chamber through an air pump, and absorb impurities using the filter assembly (including a gauze layer, an activated carbon layer and a quartz sand layer) and peculiar smell to achieve gas purification.

Benefits of technology

Effectively removes the odor gas generated during the vulcanization process, improves the working environment of workers, and improves the work enthusiasm and production efficiency of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of silicone rubber production mould pressing vulcanization equipment, in particular to silicone rubber production mould pressing vulcanization equipment which comprises a bottom plate, a vulcanizing machine body, an inclined plate and a filtering mechanism, and the filtering mechanism comprises a protective cover, a filtering box, a flow collecting cylinder, an air pump and a filtering assembly. The air pump sucks peculiar smell gas into the filter box from the flow collecting cylinder, when the peculiar smell gas rises in the filter box and flows through the filter assembly, impurities and peculiar smell carried by the gas flow are absorbed by the filter assembly and then float out of the protective cover from the filter box, and at the moment, the gas does not carry the peculiar smell and the impurities any more; the problems that in the prior art, peculiar smell generated during vulcanization cannot be filtered, peculiar smell is left in air, the working enthusiasm of workers is reduced, the working speed is reduced, and the production efficiency is reduced are solved, and the effects of improving the working enthusiasm of the workers and protecting the body health of the workers are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of silicone rubber production molding vulcanization equipment, in particular to silicone rubber production molding vulcanization equipment. Background Art

[0002] Silicone rubber often needs to be molded and vulcanized during production to shape and improve its performance. Existing silicone rubber production molding and vulcanization equipment requires manual placement of products and raw materials, which requires a lot of labor for workers and is prone to injury.

[0003] Prior art CN220499705U discloses a molding vulcanization equipment for automobile silicone rubber production, including a bottom plate, a vulcanizer body, an inclined plate, a groove plate, a plurality of elastic telescopic rods, a vertical plate, an electric telescopic rod, a mixed rubber container, a connecting pipe and a liquid pump, wherein the vulcanizer body is fixedly connected to the top of the bottom plate, the inclined plate is fixedly connected to the inside of the vulcanizer body, the groove plate is slidably connected to the inside of the vulcanizer body, a plurality of the elastic telescopic rods are fixedly connected to the groove plate, the vertical plate is fixedly connected to the top of the base, the electric telescopic rod is fixedly connected to the groove plate and fixedly connected to one side of the vertical plate, and the mixed rubber container is fixedly connected to the bottom plate. The connecting pipe is connected to the top of the base, and is fixedly connected to the mixed rubber container and the vulcanizer body, and is in communication with each other. The liquid pump is arranged on the connecting pipe. When the silicone rubber product structure is being processed, the liquid pump is started to pump the raw material from the mixed rubber container into the vulcanizer body along the connecting pipe. The raw material falls on the top of the groove plate, and the vulcanizer body is started to process the raw material. After the processing is completed, the electric telescopic rod is started to pull the groove plate out of the vulcanizer body, and the silicone rubber product falls onto the inclined plate and is discharged along the inclined plate. There is no need to manually load and take the product, thereby improving production efficiency and reducing the labor of workers.

[0004] However, the above prior art cannot filter the odorous gas generated during vulcanization, and the air is left with odor, which will reduce the workers' enthusiasm for work, reduce work speed, and reduce production efficiency. Utility Model Content

[0005] The utility model aims to provide a silicone rubber production molding vulcanization equipment, which solves the problem that the prior art cannot filter the odorous gas generated during vulcanization, and the air retains the odor, which will reduce the workers' work enthusiasm, reduce the work speed, and reduce the production efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides a silicone rubber production molding vulcanization equipment, including a base plate, a vulcanizer body, an inclined plate and a filtering mechanism, the filtering mechanism including a protective cover, a filter box, a collecting tube, an air pump and a filtering assembly, the vulcanizer body is fixedly connected to the top of the base plate, the inclined plate is fixedly connected to the inside of the vulcanizer body, the protective cover is fixedly connected to the top of the base plate and covers the vulcanizer body, the filter box is fixedly connected in the protective cover, the collecting tube is fixedly connected to one side of the filter box, the air pump is fixedly connected to the collecting tube and is located in the filter box, and the filtering assembly is located on the top of the filter box.

[0007] Wherein, the filter assembly comprises a filter frame and a frame door, the filter frame is detachably connected to the filter box, and the frame door is hinged on the top of the filter box.

[0008] Wherein, the filter assembly also includes a gauze layer, an activated carbon layer and a quartz sand layer, the gauze layer is located in the filter frame, the activated carbon layer is located in the gauze layer, and the quartz sand layer is above the activated carbon layer and located in the gauze layer.

[0009] Wherein, the filtering mechanism further comprises a sealed maintenance door and a high temperature resistant glass window, wherein the sealed maintenance door is hinged to one side of the protective cover, and the high temperature resistant glass window is fixedly connected to one side of the protective cover.

[0010] Among them, the silicone rubber production molding vulcanization equipment also includes an auxiliary mechanism, which includes a ventilation box and a fan. The ventilation box is fixedly connected to the bottom plate and is located on the side of the vulcanizer body where the inclined plate is provided. The fan is fixedly connected to the top of the ventilation box.

[0011] Wherein, the auxiliary mechanism also includes a transport box and a ventilation door, the transport box is slidably connected in the ventilation box and is located below the inclined plate, and the ventilation door is hinged to one side of the ventilation box.

[0012] The utility model discloses a silicone rubber production molding vulcanization equipment. After the vulcanizer body completes the processing of the silicone rubber, the air pump is started. The air pump draws the odorous gas from the collecting tube into the filter box. The odorous gas rises in the filter box. When it flows through the filter component, the impurities and odor carried by the airflow are absorbed by the filter component, and then floats out of the protective cover from the filter box. At this time, the gas no longer carries the odor and impurities, thus avoiding the problem that the prior art cannot filter the odorous gas generated during vulcanization, the air has residual odor, which will reduce the work enthusiasm of the workers, reduce the work speed, and reduce the production efficiency. The effect of improving the work enthusiasm of the workers and protecting the health of the workers is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0015] Figure 2 It is a cross-sectional view of the filter assembly of the first embodiment of the utility model.

[0016] Figure 3 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0017] Figure 4 It is a structural schematic diagram of the auxiliary mechanism of the second embodiment of the utility model.

[0018] 101-bottom plate, 102-vulcanizer body, 103-inclined plate, 104-protective cover, 105-collecting tube, 106-air pump, 107-filter frame, 108-frame door, 109-gauze layer, 110-activated carbon layer, 111-quartz sand layer, 112-sealed maintenance door, 113-high temperature resistant glass window, 114-filter box, 201-ventilation box, 202-fan, 203-transport box, 204-ventilation door. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] The first embodiment of the present application is:

[0021] See also Figure 1-Figure 2 ,in Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model; Figure 2 It is a cross-sectional view of the filter assembly of the first embodiment of the utility model.

[0022] The utility model provides a silicone rubber production molding vulcanization equipment: including a bottom plate 101, a vulcanizer body 102, an inclined plate 103 and a filtering mechanism, wherein the filtering mechanism includes a protective cover 104, a filter box 114, a collecting tube 105, an air pump 106, a filtering component, a sealed maintenance door 112 and a high-temperature resistant glass window 113, and the filtering component includes a filtering frame 107, a frame door 108, a gauze layer 109, an activated carbon layer 110 and a quartz sand layer 111. The above-mentioned scheme solves the problem that the above prior art cannot filter the odorous gas generated during vulcanization, and the air has residual odor, which will reduce the work enthusiasm of workers, reduce the work speed, and reduce production efficiency.

[0023] According to this specific embodiment, the vulcanizer body 102 is fixedly connected to the top of the bottom plate 101, the inclined plate 103 is fixedly connected to the inside of the vulcanizer body 102, the protective cover 104 is fixedly connected to the top of the bottom plate 101 and covers the vulcanizer body 102, the filter box 114 is fixedly connected to the inside of the protective cover 104, the collector 105 is fixedly connected to one side of the filter box 114, the air pump 106 is fixedly connected to the collector 105 and is located in the process In the filter box 114, the filter assembly is located at the top of the filter box 114. After the vulcanizer body completes the processing of the silicone rubber, the air pump 106 is started. The air pump 106 draws the odorous gas from the collecting tube 105 into the filter box 114. The odorous gas rises in the filter box 114. When flowing through the filter assembly, the impurities and odor carried by the airflow are absorbed by the filter assembly, and then floats out of the protective cover 104 from the filter box 114. At this time, the gas no longer carries odor and impurities.

[0024] The filter frame 107 is detachably connected to the filter box 114 by bolts, and the frame door 108 is hinged on the top of the filter box 114. When the odorous gas flows through the filter assembly, it first passes through the filter frame 107. The bottom of the filter frame 107 is a mesh structure, which will intercept larger impurities at the bottom. At the same time, the components in the filter frame 107 can be replaced through the frame door 108, and when there are too many impurities or damage at the bottom of the filter frame 107, the bolts can be removed to take it out, and it can be installed back to its original position after cleaning or repair.

[0025] Secondly, the gauze layer 109 is located in the filter frame 107, the activated carbon layer 110 is located in the gauze layer 109, and the quartz sand layer 111 is located above the activated carbon layer 110 and in the gauze layer 109. After the odorous gas flows through the bottom of the filter frame 107, it contacts the bottom of the gauze layer 109 to intercept impurities, and then flows through the activated carbon layer 110 and the quartz sand layer 111. The activated carbon layer 110 absorbs the odor factors, and the quartz sand layer 111 adsorbs organic particles, cleans the air again, and then floats out from the top of the gauze layer 109. The filtration is completed and finally discharged from the protective cover 104 from the frame door 108.

[0026] At the same time, the sealed maintenance door 112 is hinged to one side of the protective cover 104, the surface of the sealed maintenance door 112 is covered with a sealing layer, the high-temperature resistant glass window 113 is fixedly connected to one side of the protective cover 104, and the high-temperature resistant glass window 113 is sealed with the protective cover 104 using a sealing material. When using the device, the working conditions of various components in the protective cover 104 can be observed through the high-temperature resistant glass window 113. If a fault occurs or cleaning and maintenance are required, the sealed maintenance door 112 can be opened and closed after the processing is completed.

[0027] After the vulcanizer body has finished processing the silicone rubber, the air pump 106 is started. The air pump 106 draws the odorous gas from the collecting tube 105 into the filter box 114. The odorous gas rises in the filter box 114. When flowing through the filter assembly, the odorous gas carrying impurities first passes through the filter frame 107. The bottom of the filter frame 107 is a mesh structure, which will intercept larger impurities at the bottom. After the odorous gas flows through the bottom of the filter frame 107, it contacts the bottom of the gauze layer 109 to intercept the impurities, and then flows through the activated carbon layer 110 and the quartz sand layer 111. The activated carbon layer 110 absorbs the odor factors, and the quartz sand layer 111 absorbs organic particles, cleans the air again, and then floats out from the top of the gauze layer 109. The filtration is completed and finally discharged from the protective cover 104 from the frame door 108. At this time, the gas no longer carries odor and impurities. If it is found that the filtering capacities of the gauze layer 109, the activated carbon layer 110 and the quartz sand layer 111 are reduced, the gauze layer 109, the activated carbon layer 110 and the quartz sand layer 111 in the filter frame 107 can be replaced through the frame door 108; when there are too many impurities or damage at the bottom of the filter frame 107, the bolts can be removed to take it out, and it can be installed back to the original position after cleaning or repair; when using the device, the working conditions of the various components in the protective cover 104 can be observed through the high-temperature resistant glass window 113. If a fault occurs or cleaning and repair are required, the sealed maintenance door 112 can be opened and closed after the processing is completed. This avoids the problem that the prior art cannot filter the odorous gas generated during vulcanization, and the air retains odor, which will reduce the workers' work enthusiasm, reduce the work speed, and reduce production efficiency. The effect of improving the workers' work enthusiasm and protecting the workers' health is achieved.

[0028] The second embodiment of the present application is:

[0029] See also Figure 3-Figure 4 ,in Figure 3 It is a schematic diagram of the overall structure of the second embodiment of the utility model; Figure 4 It is a structural schematic diagram of the auxiliary mechanism of the second embodiment of the utility model.

[0030] On the basis of the first embodiment, the silicone rubber production molding and vulcanization equipment of this embodiment further includes an auxiliary mechanism, and the auxiliary mechanism includes a ventilation box 201, a fan 202, a transport box 203 and a ventilation door 204.

[0031] Among them, the ventilation box 201 is fixedly connected to the bottom plate 101 and is located on the side of the vulcanizer body 102 where the inclined plate 103 is provided. The fan 202 is fixedly connected to the top of the ventilation box 201. After the silicone rubber product structure is completed, it falls from the vulcanizer body 102 to the top of the inclined plate 103, and slides into the ventilation box 201 along with the inclined plate 103. The fan 202 is started, and the fan 202 blows air to the ventilation box 201 and the silicone rubber product. The wind flows out from the gaps in the ventilation box 201, which increases the fluidity of the wind and improves the cooling effect.

[0032] Secondly, the transport box 203 is slidably connected to the ventilation box 201 and is located below the inclined plate 103. The ventilation door 204 is hinged to one side of the ventilation box 201. When the silicone rubber product enters the ventilation box 201, it falls into the transport box 203. After a silicone rubber product is cooled, the ventilation door 204 can be opened, and the transport box 203 can be moved to wait for the next silicone rubber product to fall in. After it is full, the transport box 203 can be transported out, thereby transporting multiple processed silicone rubber products at one time.

[0033] After the structure of the silicone rubber product is completed, it falls from the vulcanizer body 102 onto the top of the inclined plate 103, and slides into the ventilation box 201 along with the inclined plate 103. When the silicone rubber product enters the ventilation box 201, it falls into the transport box 203, and the fan 202 is started. The fan 202 blows air to the ventilation box 201 and the silicone rubber product, and the wind flows out from the gap between the ventilation box 201, which increases the fluidity of the wind and improves the cooling effect. After a silicone rubber product is cooled, the ventilation door 204 is opened, and the transport box 203 is moved to wait for the next silicone rubber product to fall in and cool until the transport box 203 is full, and then the transport box 203 is transported out, so as to transport multiple processed silicone rubber products at one time.

[0034] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A silicone rubber production molding vulcanization equipment, comprising a bottom plate, a vulcanizer body and an inclined plate, wherein the vulcanizer body is fixedly connected to the top of the bottom plate, and the inclined plate is fixedly connected to the vulcanizer body, characterized in that: Also includes a filtering mechanism; The filtering mechanism includes a protective cover, a filter box, a collecting tube, an air pump and a filtering assembly. The protective cover is fixedly connected to the top of the base plate and covers the vulcanizer body. The filter box is fixedly connected in the protective cover. The collecting tube is fixedly connected to one side of the filter box. The air pump is fixedly connected to the collecting tube and is located in the filter box. The filtering assembly is located on the top of the filter box.

2. The silicone rubber production molding vulcanization equipment according to claim 1, characterized in that: The filter assembly comprises a filter frame and a frame door. The filter frame is detachably connected to the filter box, and the frame door is hinged on the top of the filter box.

3. The silicone rubber production molding vulcanization equipment according to claim 2, characterized in that: The filter assembly also includes a gauze layer, an activated carbon layer and a quartz sand layer, wherein the gauze layer is located in the filter frame, the activated carbon layer is located in the gauze layer, and the quartz sand layer is located above the activated carbon layer and in the gauze layer.

4. The silicone rubber production molding vulcanization equipment according to claim 1, characterized in that: The filtering mechanism further comprises a sealed maintenance door and a high temperature resistant glass window, wherein the sealed maintenance door is hinged to one side of the protective cover, and the high temperature resistant glass window is fixedly connected to one side of the protective cover.

5. The silicone rubber production molding vulcanization equipment according to claim 1, characterized in that: The silicone rubber production molding vulcanization equipment also includes an auxiliary mechanism, which includes a ventilation box and a fan. The ventilation box is fixedly connected to the bottom plate and is located on the side of the vulcanizer body where the inclined plate is provided. The fan is fixedly connected above the ventilation box.

6. The silicone rubber production molding vulcanization equipment according to claim 5, characterized in that: The auxiliary mechanism also includes a transport box and a ventilation door. The transport box is slidably connected inside the ventilation box and is located below the inclined plate. The ventilation door is hinged to one side of the ventilation box.

Citation Information

Patent Citations

  • Mould pressing vulcanization equipment for automobile silicone rubber production

    CN220499705U