Height-adjustable compression roller

By designing a moving roller mechanism with adjustable height in the press roller, the problem that existing press rollers cannot adjust height is solved, flexible processing of materials of different thicknesses is achieved, and the utilization rate and processing effect of the equipment are improved.

CN222473156UActive Publication Date: 2025-02-14QINGDAO KANGBOER GRAPHITE PROD CO LTD
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Patent Information

Application Number
CN202420379243.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-02-14
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The existing press rollers cannot adjust the height, resulting in the inability to accurately control the pressure when the material thickness changes, which in turn affects the processing effect and equipment utilization rate.

Method used

A press roller with adjustable height is designed to drive the screw by rotating the rotating shaft, thereby driving the lifting plate and the driving roller mechanism for height adjustment, realizing the processing of materials of different thicknesses.

Benefits of technology

It realizes flexible processing of materials of different thicknesses, and improves the utilization rate and processing effect of equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222473156U_ABST
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Abstract

The utility model relates to a compression roller, in particular to a height-adjustable compression roller, which comprises a frame, a fixed roller rotatably mounted at the lower end of the frame, a motor fixedly mounted on the side wall of the frame, a motor output shaft coaxially connected with the fixed roller, a rotating shaft rotatably mounted at the upper end of the frame, and first conical teeth fixedly mounted at two ends of the rotating shaft. The other end of the screw rod is rotatably connected with the side wall of the lower end of the rack; a nut is slidably mounted on the screw rod; a lifting plate is fixedly mounted on the outer side of the nut; a movable roller mechanism is fixedly mounted on one side of the lower surface of the lifting plate and is arranged at the upper end of a fixed roller; the lifting plate is driven by the lead screws, height adjustment of the movable roller in the vertical direction of the fixed roller is achieved through the lifting plate, the lead screws are connected with the lifting plate, then stepless adjustment of the movable roller mechanism is achieved, the flexibility of equipment is improved, machining of materials with different thicknesses is achieved, and the utilization rate of the equipment is increased.
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Description

Technical Field

[0001] The utility model relates to a pressing roller, in particular to a pressing roller with adjustable height. Background Art

[0002] The pressing roller is a kind of equipment widely used in many industrial fields. Its main function is to realize various processing processes by applying pressure to materials, such as calendering, embossing, laminating, etc. of materials such as paper and plastic film. The pressing roller is usually made of metal or rubber and its surface is specially treated to have good wear resistance, corrosion resistance, high temperature resistance and other properties to ensure long-term and stable service life. In paper product processing, the pressing roller is mainly used for calendering, compacting, laminating and other processes of paper, which can improve the surface finish, strength, smoothness and other properties of paper. In plastic film processing, the pressing roller is used to realize the calendering, embossing, laminating and other operations of the film to produce plastic products with various thicknesses, textures and properties;

[0003] However, the pressing roller can only process materials of a specific thickness. Since the properties and thickness of the materials may differ, when the thickness of the materials changes, the height of the pressing roller cannot be adjusted, resulting in the inability to accurately control the pressure during the processing, leading to poor processing results or even no processing, thereby reducing the utilization rate of the equipment. Utility Model Content

[0004] The main purpose of the utility model is to provide a pressure roller with adjustable height to solve the problem raised in the related art that due to the possible differences in the properties and thickness of the materials, when the thickness of the materials changes, the height of the pressure roller cannot be adjusted, resulting in the inability to accurately control the pressure during the processing, resulting in poor processing results or even no processing, thereby reducing the utilization rate of the equipment.

[0005] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, a pressure roller with adjustable height is provided, comprising a frame, a fixed roller is rotatably installed at the lower end of the frame, a motor is fixedly installed on the side wall of the frame, the output shaft of the motor is coaxially connected with the fixed roller, a rotating shaft is rotatably installed on the upper end of the frame, first bevel teeth are fixedly installed on both ends of the rotating shaft, a second bevel tooth is engaged with the lower end of the first bevel tooth, a screw rod is fixedly installed in the second bevel tooth, the other end of the screw rod is rotatably connected to the side wall of the lower end of the frame, a nut is slidably installed on the screw rod, a lifting plate is fixedly installed on the outer side of the nut, and a moving roller mechanism is fixedly installed on one side of the lower surface of the lifting plate, the moving roller mechanism is arranged at the upper end of the fixed roller, the rotating shaft drives the screw rod to rotate, so that the nut drives the lifting plate to be lifted and lowered, so as to adjust the height of the moving roller mechanism based on the fixed roller;

[0006] Among them, a counterweight block is fixedly installed on the side wall on the other side of the lower surface of the lifting plate. The counterweight block is used to balance the vertical gravity of the lifting plate to avoid damage to the screw rod due to uneven force on the lifting plate.

[0007] Furthermore, a top plate is fixedly mounted on the upper end of the frame, bearings are fixedly mounted on both ends of the upper surface of the top plate and both ends of the upper surface of the lower end of the frame, and the screw rod is fixedly mounted in the bearings.

[0008] Furthermore, the movable roller mechanism comprises a movable plate, the movable plate is arranged on one side of the lower surface of the lifting plate, and limiting shafts are fixedly installed at four corners of the upper surface of the movable plate, and the limiting shafts are slidably connected to the lifting plate.

[0009] Furthermore, a first spring is sleeved on the outer side of the limiting shaft, a limiting plate is fixedly mounted on the other end of the limiting shaft, and the first spring is arranged between the lifting plate and the limiting plate.

[0010] Furthermore, a second spring is sleeved on the outer side of the limiting shaft, and the second spring is arranged between the lifting plate and the moving plate.

[0011] Furthermore, supports are fixedly installed at both ends of the lower surface of the movable plate, and movable rollers are rotatably installed in the supports.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] In this height-adjustable pressure roller, the screw rods at both ends of the shaft are rotated by rotating the shaft, and then the lifting plate is driven by the screw rod. The lifting plate is used to adjust the height of the movable roller based on the vertical direction of the fixed roller. The lifting plate is connected by the screw rod to achieve stepless adjustment of the movable roller mechanism, thereby increasing the flexibility of the equipment, realizing the processing of materials of different thicknesses, and improving the utilization rate of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the height-adjustable pressure roller;

[0015] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0016] Figure 3 for Figure 1 The enlarged structural diagram at B in the middle;

[0017] Figure 4 It is a schematic diagram of the overall structure of the movable roller mechanism.

[0018] Illustrations: 1. Frame; 101. Fixed roller; 102. Rotating shaft; 1021. First bevel gear; 1022. Second bevel gear; 103. Screw; 104. Lifting plate; 1041. Counterweight; 105. Top plate; 1051. Bearing; 2. Moving roller mechanism; 201. Moving plate; 202. Limiting shaft; 203. Moving roller. DETAILED DESCRIPTION

[0019] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0020] See also Figure 1-Figure 4 As shown, the purpose of this embodiment is to provide a height-adjustable pressure roller, including a frame 1, a fixed roller 101 is rotatably installed at the lower end of the frame 1, a motor is fixedly installed on the side wall of the frame 1, the motor output shaft is coaxially connected with the fixed roller 101, and the fixed roller 101 is driven to rotate by the motor, a rotating shaft 102 is rotatably installed at the upper end of the frame 1, a steering wheel is fixedly installed at one end of the rotating shaft 102, and the rotation of the rotating shaft 102 is achieved by rotating the steering wheel, and first bevel teeth 1021 are fixedly installed at both ends of the rotating shaft 102, and the lower end of the first bevel teeth 1021 is engaged with the first bevel teeth 1021. There is a second bevel gear 1022, a screw rod 103 is fixedly installed in the second bevel gear 1022, the other end of the screw rod 103 is rotatably connected to the side wall of the lower end of the frame 1, a nut is slidably installed on the screw rod 103, a lifting plate 104 is fixedly installed on the outer side of the nut, and a movable roller mechanism 2 is fixedly installed on one side of the lower surface of the lifting plate 104. The movable roller mechanism 2 is arranged on the upper end of the fixed roller 101, and the rotating shaft 102 drives the screw rod 103 to rotate, so that the nut drives the lifting plate 104 to move up and down, which is used to adjust the height of the movable roller mechanism 2 based on the fixed roller 101;

[0021] A counterweight 1041 is fixedly mounted on the other side wall of the lower surface of the lifting plate 104 , and the counterweight 1041 is used to balance the vertical gravity of the lifting plate 104 to prevent the lifting plate 104 from being damaged due to uneven force on the lifting plate 104 .

[0022] A top plate 105 is fixedly installed on the upper end of the frame 1, and bearings 1051 are fixedly installed on both ends of the upper surface of the top plate 105 and both ends of the upper surface of the lower end of the frame 1. The screw rod 103 is fixedly installed in the bearings 1051, and the two ends of the screw rod 103 are respectively fixed by the bearings 1051, thereby fixing the position of the screw rod 103 to prevent the screw rod 103 from being displaced during use, resulting in loosening of the engagement between the first bevel tooth 1021 and the second bevel tooth 1022, thereby further preventing damage to the screw rod 103.

[0023] The movable roller mechanism 2 includes a movable plate 201, which is arranged on one side of the lower surface of the lifting plate 104. The limiting shafts 202 are fixedly installed at the four corners of the upper surface of the movable plate 201. The limiting shafts 202 are slidably connected to the lifting plate 104. Sliders are fixedly installed at both ends of the side walls of both sides of the lifting plate 104. Linear rails are installed at both ends of the side walls of both sides of the frame 1. The sliders are slidably installed on the linear rails for guiding the movement of the lifting plate 104 through the linear rails and supporting the lifting plate 104 at the same time, thereby ensuring the balanced shape of the lifting plate 104, thereby reducing the friction between the nut and the screw rod 103 caused by the lifting plate 104, and improving the service life of the screw rod 103.

[0024] A first spring is sleeved on the outer side of the limit shaft 202, and a limit plate is fixedly installed on the other end of the limit shaft 202. The first spring is arranged between the lifting plate 104 and the limit plate. A second spring is sleeved on the outer side of the limit shaft 202, and the second spring is arranged between the lifting plate 104 and the movable plate 201. Supports are fixedly installed on both ends of the lower surface of the movable plate 201, and a movable roller 203 is rotatably installed in the support. The first spring and the second spring can avoid rigid collision between the movable plate 201 and the lifting plate 104 due to failure or improper use, thereby improving the safety and reliability of the equipment and avoiding damage to the screw rod 103 due to excessive material thickness.

[0025] When the utility model is used in practice, the material to be processed is placed on the fixed roller 101, and then the steering wheel is turned to make the rotating shaft 102 rotate, and the first bevel gear 1021 is engaged with the second bevel gear 1022. At this time, the second bevel gear 1022 will drive the screw rod 103 to rotate, and then the nut will drive the lifting plate 104 to move along the linear rail, and the gravity of the counterweight block 1041 is close to that of the movable roller mechanism 2, so that the force of the lifting plate 104 is uniform, and the movable roller mechanism 2 is driven to descend through the lifting plate 104. When the movable roller 203 contacts the material, the steering wheel can be continuously turned. At this time, the limit shaft 202 slides at the four corners of the lifting plate 104, and the movable plate 201 will approach the lifting plate 104, and the second spring will be compressed. After the pressure between the movable roller 203 and the fixed roller 101 is adjusted to a reasonable level, the motor is started, the fixed roller 101 will rotate, and drive the movable roller 203 to rotate, and the material to be processed is processed by the rotation of the movable roller 203 and the fixed roller 101.

[0026] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A height-adjustable pressure roller, comprising a frame (1), a fixed roller (101) being rotatably mounted on the lower end of the frame (1), a motor being fixedly mounted on the side wall of the frame (1), an output shaft of the motor being coaxially connected to the fixed roller (101), characterized in that: A rotating shaft (102) is rotatably mounted on the upper end of the frame (1), first bevel teeth (1021) are fixedly mounted on both ends of the rotating shaft (102), the lower end of the first bevel teeth (1021) is engaged with second bevel teeth (1022), a screw rod (103) is fixedly mounted inside the second bevel teeth (1022), the other end of the screw rod (103) is rotatably connected to the side wall of the lower end of the frame (1), a nut is slidably mounted on the screw rod (103), a lifting plate (104) is fixedly mounted on the outer side of the nut, a movable roller mechanism (2) is fixedly mounted on one side of the lower surface of the lifting plate (104), the movable roller mechanism (2) is arranged on the upper end of the fixed roller (101), the rotating shaft (102) drives the screw rod (103) to rotate, so that the nut drives the lifting plate (104) to be lifted and lowered, so as to adjust the height of the movable roller mechanism (2) based on the fixed roller (101); A counterweight (1041) is fixedly mounted on the other side wall of the lower surface of the lifting plate (104), and the counterweight (1041) is used to balance the vertical gravity of the lifting plate (104) to prevent the lifting plate (104) from being damaged due to uneven force on the lifting plate (104).

2. The height-adjustable pressure roller according to claim 1, characterized in that: A top plate (105) is fixedly mounted on the upper end of the frame (1), bearings (1051) are fixedly mounted on both ends of the upper surface of the top plate (105) and both ends of the upper surface of the lower end of the frame (1), and the screw rod (103) is fixedly mounted in the bearings (1051).

3. The height-adjustable pressure roller according to claim 1, characterized in that: The movable roller mechanism (2) comprises a movable plate (201), the movable plate (201) being arranged on one side of the lower surface of the lifting plate (104), and limiting shafts (202) being fixedly mounted at four corners of the upper surface of the movable plate (201), the limiting shafts (202) being slidably connected to the lifting plate (104).

4. The height-adjustable pressure roller according to claim 3, characterized in that: A first spring is sleeved on the outer side of the limiting shaft (202); a limiting plate is fixedly mounted on the other end of the limiting shaft (202); and the first spring is arranged between the lifting plate (104) and the limiting plate.

5. The height-adjustable pressure roller according to claim 3, characterized in that: A second spring is sleeved on the outer side of the limiting shaft (202), and the second spring is arranged between the lifting plate (104) and the moving plate (201).

6. The height-adjustable pressure roller according to claim 3, characterized in that: Supports are fixedly mounted at both ends of the lower surface of the movable plate (201), and a movable roller (203) is rotatably mounted in the support.