Positioning frame for piling at wharf
Through the technical means of using positioning frames in dock construction, the problem of difficult to control the verticality of steel sheet piles during transportation is solved, automatic positioning and correction are achieved, and construction efficiency and quality are improved.
Patent Information
- Application Number
- CN202421295868.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During dock construction, steel sheet piles are prone to shake and incline during transportation, making the verticality difficult to control and require manual support and adjustment, which increases labor costs and construction complexity.
A positioning frame for piling for docks is provided, including a mounting frame, a sliding seat, a guide assembly and a correction assembly. The guide assembly guides the steel sheet piles into the guide groove, and the correction assembly ensures the steel sheet piles land vertically and reduces manual intervention.
Automatic positioning and correction of steel sheet piles during pile driving process is realized, labor costs are reduced, construction efficiency and pile foundation quality are improved.
Smart Images

Figure CN222477458U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of pile foundation construction, and in particular to a positioning frame for dock piling. Background Art
[0002] In dock construction, it is usually necessary to drive steel sheet piles into the mud layer on the shore and build buildings on the steel sheet piles. In order to ensure the smooth formation of piles and the quality of pile foundation construction, the verticality of the steel sheet piles needs to be strictly controlled during the piling process to ensure that the driven steel sheet piles can meet the construction specifications.
[0003] In the prior art, during piling construction at a dock, a crane is usually used to hoist and transport steel sheet piles to a specified position, and then the steel sheet piles are positioned by a positioning frame, so that it is convenient for the pile hammer to drive the steel sheet piles into the silt layer for fixation. However, during the hoisting and transportation of the steel sheet piles, due to the large size of the steel sheet piles themselves, the lower end of the steel sheet piles is prone to shaking and tilting when the steel sheet piles are transported to the positioning frame. Therefore, it is usually necessary to manually support the lower end of the steel sheet pile and adjust the position to ensure that the verticality of the steel sheet piles meets the standard after piling and fixation.
[0004] However, the method of manually supporting and adjusting the verticality of the steel sheet piles requires high labor costs, and it is more difficult to adjust the verticality. In addition, due to the large size of the steel sheet piles, the workers mainly rely on experience to judge the verticality of the steel sheet piles when adjusting the verticality of the steel sheet piles. It is easy to make mistakes in judgment, resulting in the verticality of the steel sheet piles not meeting the construction specifications and requiring re-piling, thereby affecting the construction efficiency. It is inconvenient to use. Utility Model Content
[0005] In order to guide and position steel sheet piles during transportation, ensure that the verticality is up to standard during piling, and thus improve construction efficiency, the present application provides a positioning frame for dock piling.
[0006] The present application provides a positioning frame for dock piling, which adopts the following technical solution:
[0007] A positioning frame for dock piling, comprising a mounting frame, the mounting frame having a guide groove for accommodating steel sheet piles, the mounting frame being slidably connected to a sliding seat, the sliding seat being provided with a guide assembly for guiding the steel sheet piles into the guide groove, the sliding seat being provided with a correction assembly for correcting the verticality of the steel sheet piles, and the mounting frame being provided with a driving assembly for driving the sliding seat to slide.
[0008] By adopting the above technical scheme, when in use, the installation frame is transported to the position where piling is required by the lifting equipment, and then the steel sheet pile is transported to the top of the installation frame by the lifting equipment. During the descent of the steel sheet pile, the steel sheet pile is guided by the guide assembly so that the bottom end of the steel sheet pile enters the guide groove. Then, the steel sheet pile is corrected by the correction assembly so that during the descent of the steel sheet pile, it is always in a vertical state before the bottom end of the steel sheet pile touches the ground. After that, the steel sheet pile can be driven into the ground by a pile hammer to achieve piling. After the first steel sheet pile is driven down, the sliding seat can be driven to slide to the specified position by the driving assembly, and the above steps can be repeated to achieve multiple piling. The overall use is simple and convenient, which reduces labor costs and improves work efficiency.
[0009] Preferably, the mounting frame includes a first frame body and a second frame body which are arranged opposite to each other, and a connecting frame for connecting the first frame body and the second frame body, the first frame body and the second frame body are respectively located on both sides of the steel sheet pile, the connecting frame is located at one end of the first frame body and the second frame body, and one end of the connecting frame is fixedly connected to the first frame body, and the other end is fixedly connected to the second frame body, and the guide groove is formed between the first frame body, the second frame body and the connecting frame.
[0010] By adopting the above technical solution, when the steel sheet piles fall into the guide groove during use, the first frame and the second frame clamp and position the steel sheet piles, ensuring that the positions of the driven steel sheet piles remain in the same straight line, thereby ensuring that the quality of the construction meets the standards.
[0011] Preferably, the sliding seat is located above the guiding groove, and an avoidance groove is provided on the sliding seat, and the avoidance groove is communicated with the guiding groove.
[0012] By adopting the above technical solution, the steel sheet piles are limited by the avoidance groove during use to prevent the steel sheet piles from exceeding the use range of the correction component when falling, thereby ensuring the normal use of the correction component and the guide component.
[0013] Preferably, the guide assembly includes two guide plates arranged opposite to each other and a limit plate for limiting the abutment against the side wall of the steel sheet pile. The two guide plates are fixedly connected to the sliding seat. The two guide plates are located on both sides of the guide groove. The guide plates are arranged at an angle, and one end of the guide plate is located outside the guide groove, and the other end is fixedly connected to the limit plate. The limit plate is located in the guide groove.
[0014] By adopting the above technical solution, the cut steel sheet piles are guided by the guide plate during use, so that the steel sheet piles fall into the guide groove under the guidance of the inclined surface of the guide plate, and then the side wall of the steel sheet pile can be abutted by the limiting plate to limit the steel sheet pile, which is beneficial to ensure that the steel sheet pile will not be deflected in the width direction of the mounting frame.
[0015] Preferably, the correction assembly is located on one side of the steel sheet pile, and the correction assembly includes two fixed blocks sliding on the sliding seat, a first driving member for driving the fixed block to slide along the length direction of the mounting frame, a clamping plate sliding on the fixed block, an abutment block fixed on the end of the clamping plate, and a second driving member for driving the clamping plate to slide along the width direction of the mounting frame, and the two fixed blocks are arranged opposite to each other.
[0016] By adopting the above technical solution, when the bottom end of the steel sheet pile enters the guide groove during use, the second driving member drives the clamping plate to slide in the direction close to the steel sheet pile. After sliding to the specified position, the first driving member drives the two clamping plates to slide towards each other, so that the clamping plate is clamped on the steel sheet pile, and the verticality of the steel sheet pile is corrected by the abutment block, thereby ensuring that the steel sheet pile is in a vertical state when the pile hammer hits the steel sheet pile.
[0017] Preferably, the first driving member is a bidirectional electric cylinder, a cylinder body of the bidirectional electric cylinder is mounted on the sliding seat, and two piston rods of the bidirectional electric cylinder are respectively fixedly connected to one of the fixed blocks.
[0018] By adopting the above technical solution, the two fixed blocks are synchronously driven to slide by the bidirectional electric cylinder during use, thereby driving the two clamping plates to slide towards each other, so as to achieve the clamping and fixing of the steel sheet piles.
[0019] Preferably, the second driving member is an electric push cylinder, a cylinder body of the electric push cylinder is fixed on the fixed block, and a piston rod of the electric push cylinder is fixedly connected to the clamping plate.
[0020] By adopting the above technical solution, the clamping plate is driven close to the steel sheet pile by the electric push cylinder during use, ensuring that the abutment block can abut against the side wall of the steel sheet pile, thereby realizing the positioning of the steel sheet pile.
[0021] Preferably, the driving assembly includes a screw rotatably connected to the mounting frame, a screw sleeve fixedly connected to the sliding seat, and a driving motor for driving the screw to rotate, the screw and the screw sleeve are threadedly connected, the driving motor is fixed on the mounting frame, and the main shaft of the driving motor is coaxially and fixedly connected to the screw.
[0022] By adopting the above technical solution, when in use, the main shaft of the driving motor rotates to drive the screw to rotate, and the rotation of the screw drives the threaded sleeve to slide, so that the sliding seat slides synchronously, thereby realizing the adjustment of the position of the correction component and the guide component, thereby realizing that multiple steel sheet piles can be driven into the ground along a straight line, which is simple and convenient to use.
[0023] Preferably, a ruler is fixedly connected to the mounting frame, scale lines are provided on the ruler, a camera is mounted on the sliding seat, and the camera is arranged toward the scale lines.
[0024] By adopting the above technical solution, the scale line is photographed in real time by a camera during use, and the photographed image is transmitted to a suitable display device, so that the staff can observe the sliding distance of the sliding seat, thereby facilitating the staff to control the start of the driving component, which is simple and convenient to use.
[0025] In summary, the present application includes at least one of the following beneficial technical effects:
[0026] 1. When in use, the steel sheet pile is hoisted and transported to the top of the guide groove. Under the action of the guide component, the steel sheet pile slides into the guide groove. At the same time, the steel sheet pile is corrected for verticality by the correction component to ensure that the steel sheet pile remains vertical when it contacts the ground. At the same time, when the pile hammer is used to drive the steel sheet pile, the clamping limit of the correction component is used to prevent the steel sheet pile from being skewed when it is hit by external force, so as to ensure the quality of piling. After that, the driving component drives the sliding seat to change its position, which is convenient for subsequent piling. The overall use is automated, which reduces the tediousness of manual work and improves work efficiency.
[0027] 2. When in use, the steel sheet piles are limited by the first frame and the second frame, which is conducive to ensuring the verticality of the steel sheet piles. It is also convenient for the staff to guide the installation frame as a whole with the help of the already driven steel sheet piles, so as to ensure that the driven steel sheet piles are in the same straight line during the subsequent piling, thereby ensuring the quality of piling;
[0028] 3. When the sliding seat is driven to slide by the driving assembly during use, the scale line is photographed in real time by the camera and the photographing result is transmitted to the designated device, so that the staff can observe and judge the sliding distance of the sliding seat, thereby facilitating the staff to control the sliding seat to stop at the designated position, thereby facilitating subsequent piling and ensuring the spacing between two adjacent steel sheet piles. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is an axonometric diagram mainly showing the overall structure in the embodiment of the present application;
[0030] Figure 2 It is an axonometric diagram mainly showing the structure of the mounting frame in the embodiment of the present application;
[0031] Figure 3 It is an axonometric diagram mainly showing the structure of the driving assembly in the embodiment of the present application;
[0032] Figure 4 It is an axonometric schematic diagram mainly showing the structure of the guide assembly in the embodiment of the present application;
[0033] Figure 5 It is an axonometric diagram mainly showing the structure of the correction assembly in the embodiment of the present application;
[0034] Figure 6 It is an axonometric diagram mainly showing the structure of the splint in the embodiment of the present application;
[0035] Figure 7 It is an axonometric schematic diagram mainly showing the scale installation structure in the embodiment of the present application.
[0036] Figure numerals: 1. mounting frame; 11. first frame body; 12. second frame body; 13. connecting frame; 2. guide groove; 3. sliding seat; 31. avoidance groove; 4. guide assembly; 41. guide plate; 42. limit plate; 5. correction assembly; 51. fixing block; 52. first driving member; 521. bidirectional electric cylinder; 53. clamping plate; 54. abutment block; 55. second driving member; 551. electric push cylinder; 6. driving assembly; 61. screw; 62. screw sleeve; 63. driving motor; 7. ruler; 71. scale line; 8. camera; 9. steel sheet pile; 10. lifting ear. DETAILED DESCRIPTION
[0037] The following is combined with Figure 1 -Attached Figure 7 This application is described in further detail.
[0038] The embodiment of the present application discloses a positioning frame for dock piling.
[0039] Reference Figure 1 and Figure 2 A positioning frame for dock piling includes a mounting frame 1 placed horizontally on the ground, the mounting frame 1 includes a first frame body 11, a second frame body 12 and a connecting frame 13, the first frame body 11 and the second frame body 12 are arranged opposite to each other, and the first frame body 11 and the second frame body 12 are respectively located on both sides of a steel sheet pile 9, the connecting frame 13 is arranged at the ends of the first frame body 11 and the second frame body 12, and the connecting frame 13 is used to connect and fix the first frame body 11 and the second frame body 12 together, a guide groove 2 with one end open is formed between the first frame body 11, the second frame body 12 and the connecting frame 13, and lifting ears 10 are welded on the first frame body 11 and the second frame body 12.
[0040] Reference Figure 1 and Figure 2 When in use, the lifting lug 10 is used to facilitate the lifting and transportation of the mounting frame 1 to the designated piling position, and then the steel sheet pile 9 is guided and limited by the guide groove 2 to ensure that the steel sheet pile 9 lands at the designated piling position. At the same time, the first frame 11 and the second frame 12 are limited by the driven steel sheet pile 9 to ensure that when the mounting frame 1 is moved, the moving direction of the mounting frame 1 and the driven steel sheet pile 9 remain in the same straight line.
[0041] Reference Figure 1 and Figure 3 A sliding seat 3 is slidably connected to the mounting frame 1, and a driving assembly 6 is installed on the mounting frame 1. The driving assembly 6 is used to drive the sliding seat 3 to slide along the length direction of the mounting frame 1. The driving assembly 6 includes a screw 61, a screw sleeve 62 and a driving motor 63. The screw 61 is rotatably connected to the first frame body 11, the screw sleeve 62 is threadedly connected to the screw 61, and the screw sleeve 62 is fixedly connected to the sliding seat 3, and the driving motor 63 is fixedly connected to the first frame body 11. The driving motor 63 is located at one end of the screw 61, and the main shaft of the driving motor 63 is coaxially fixedly connected to the screw 61; when in use, the screw 61 is driven to rotate by the driving motor 63, and the rotation of the screw 61 drives the screw sleeve 62 to slide, so that the sliding seat 3 slides synchronously, thereby realizing the adjustment of the position of the sliding seat 3.
[0042] Reference Figure 1 and Figure 4 The sliding seat 3 is located above the guide groove 2 as a whole, and an avoidance groove 31 is opened on the sliding seat 3, and the avoidance groove 31 is communicated with the guide groove 2. A guide assembly 4 is provided on the sliding seat 3, and the guide assembly 4 is used to guide the steel sheet pile 9 to fall into the guide groove 2. The guide assembly 4 includes two guide plates 41 and a limit plate 42. The two guide plates 41 are fixedly connected to the sliding seat 3, and the two guide plates 41 are respectively located on both sides of the steel sheet pile 9, and the two guide plates 41 are arranged opposite to each other. The highest end of the guide plate 41 is located outside the avoidance groove 31, and the lowest end of the guide plate 41 is fixedly connected to the limit plate 42. The limit plate 42 is located in the avoidance groove 31, and the side wall of the limit plate 42 abuts against the side wall of the steel sheet pile 9.
[0043] Reference Figure 1 and Figure 4 When in use, the steel sheet pile 9 is transported to the top of the installation frame 1 by hoisting. When the steel sheet pile 9 falls, it first passes through the avoidance groove 31 and then slides into the guide groove 2 under the guidance of the inclined surface of the guide plate 41. During the falling process of the steel sheet pile 9, the avoidance groove 31 is used to preliminarily limit the falling range of the steel sheet pile 9 to ensure that the steel sheet pile 9 can fall into the guide groove 2. Then, the steel sheet pile 9 is abutted and limited by the limit plate 42 to prevent the steel sheet pile 9 from being deflected in the width direction of the installation frame 1.
[0044] Reference Figure 4 and Figure 5A correction component 5 is provided on the sliding seat 3, and the correction component 5 is used to correct the verticality of the steel sheet pile 9 during the falling process. The correction component 5 is located on the first frame 11, and the correction component 5 includes two fixed blocks 51, a first driving member 52, two clamping plates 53, an abutment block 54 and a second driving member 55. The two fixed blocks 51 slide on the sliding seat 3 along the length direction of the frame, and the sliding directions of the two fixed blocks 51 are opposite. The first driving member 52 is a bidirectional electric cylinder 521, and the cylinder body of the bidirectional electric cylinder 521 is fixedly connected to the sliding seat 3. The two piston rods of the electric cylinder are respectively fixedly connected to a fixed block 51; when in use, the two piston rods of the bidirectional electric cylinder 521 are synchronously extended and retracted to realize the synchronous sliding of the two fixed blocks 51.
[0045] Reference Figure 5 and Figure 6 The clamping plate 53 slides on the fixed block 51 along the width direction of the mounting frame 1, and the abutment block 54 is welded to one end of the clamping plate 53 close to the steel sheet pile 9. An inclined surface is formed on the abutment block 54, and the inclined surface is used to abut the side wall of the steel sheet pile 9. The first driving member 52 is an electric push cylinder 551, and the cylinder body of the electric push cylinder 551 is fixedly connected to the fixed block 51, and the piston rod of the second electric push cylinder 551 is fixedly connected to the clamping plate 53; when in use, the clamping plate 53 is driven to slide close to the steel sheet pile 9 by the extension and contraction of the piston rod of the electric push cylinder 551. When the inclined surface on the abutment block 54 is facing the side wall of the steel sheet pile 9, the two clamping plates 53 are driven to slide toward each other by the two-way electric cylinder 521, so as to clamp the steel sheet pile 9. At this time, the abutment block 54 can abut the steel sheet pile 9 to ensure that the steel sheet pile 9 is in a vertical state.
[0046] Reference Figure 1 and Figure 7 A ruler 7 is fixedly connected to the second frame 12, and scale lines 71 are formed on the ruler 7. The length direction of the ruler 7 is parallel to the length direction of the second frame 12. A camera 8 is fixedly connected to the sliding seat 3, and the camera 8 is located above the second frame 12, and the lens of the camera 8 is set toward the scale lines 71; when the driving component 6 drives the sliding seat 3 to slide during use, the camera 8 captures the position changes of the scale lines 71 corresponding to the sliding seat 3 in real time, and transmits the shooting results to the designated display device. The staff judges the sliding distance of the sliding seat 3 by watching the data displayed on the display device, so as to control the sliding seat 3 to stop at the appropriate position in time, and then hoist and transport the steel sheet piles 9 for piling operation, so as to control the distance between two adjacent steel sheet piles 9. It is simple and convenient to use, and ensures the quality of the pile foundation.
[0047] The implementation principle of the embodiment of the present application is as follows: when in use, the mounting frame 1 is transported to the piling position by hoisting and transportation, and then the staff adjusts the position of the mounting frame 1 so that the guide groove 2 is facing the range to be piled, and then the steel sheet pile 9 is hoisted and transported to the top of the mounting frame 1. During the descent of the steel sheet pile 9, when the bottom end of the steel sheet pile 9 contacts the guide plate 41, under the guidance of the guide plate 41, the bottom end of the steel sheet pile 9 enters the avoidance groove 31 and then slides into the guide groove 2. At this time, the side wall of the limit plate 42 abuts against the side wall of the steel sheet pile 9 to ensure that the steel sheet pile 9 is located in the middle position of the mounting frame 1. When the steel sheet pile 9 descends into the guide groove 2, the two clamping plates 53 are driven to slide synchronously by the electric push cylinder 551, so that the abutment block 54 faces the steel sheet pile. 9, and then the two clamping plates 53 are driven to slide towards each other through the two-way electric cylinder 521 to clamp the steel sheet pile 9, so as to ensure the verticality of the steel sheet pile 9 when it is lowered, and then the steel sheet pile 9 is piled by the pile hammer. After completing the piling operation of the first steel sheet pile 9, the screw 61 is driven to rotate by the driving motor 63, and the rotation of the screw 61 drives the sliding seat 3 to slide. At the same time, the staff observes the shooting picture transmitted by the camera 8 through the display device, and judges the sliding distance of the sliding seat 3 according to the numerical change of the scale line 71 in the shooting picture, so as to accurately control the distance between two adjacent steel sheet piles 9, so as to improve the quality of the pile foundation after piling. It is simple and convenient to use, and the operation process is automated, which reduces labor costs and improves construction efficiency.
[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A positioning frame for dock piling, characterized by: The invention comprises a mounting frame (1), wherein a guide groove (2) for accommodating a steel sheet pile (9) is formed through the mounting frame (1), a sliding seat (3) is slidably connected to the mounting frame (1), a guide assembly (4) for guiding the steel sheet pile (9) into the guide groove (2) is arranged on the sliding seat (3), a correction assembly (5) for correcting the verticality of the steel sheet pile (9) is arranged on the sliding seat (3), and a driving assembly (6) for driving the sliding seat (3) to slide is arranged on the mounting frame (1).
2. A positioning frame for dock piling according to claim 1, characterized in that: The mounting frame (1) comprises a first frame body (11) and a second frame body (12) which are arranged opposite to each other, and a connecting frame (13) for connecting the first frame body (11) and the second frame body (12); the first frame body (11) and the second frame body (12) are respectively located on both sides of a steel sheet pile (9); the connecting frame (13) is located at one end of the first frame body (11) and the second frame body (12); one end of the connecting frame (13) is fixedly connected to the first frame body (11), and the other end is fixedly connected to the second frame body (12); the guide groove (2) is formed between the first frame body (11), the second frame body (12) and the connecting frame (13).
3. A positioning frame for dock piling according to claim 1, characterized in that: The sliding seat (3) is located above the guide groove (2), and an avoidance groove (31) is provided on the sliding seat (3), and the avoidance groove (31) is connected to the guide groove (2).
4. A positioning frame for dock piling according to claim 1, characterized in that: The guide assembly (4) comprises two guide plates (41) arranged opposite to each other and a limit plate (42) for limiting the contact with the side wall of the steel sheet pile (9). The two guide plates (41) are fixedly connected to the sliding seat (3). The two guide plates (41) are located on both sides of the guide groove (2). The guide plates (41) are arranged in an inclined manner, and one end of the guide plate (41) is located outside the guide groove (2), and the other end is fixedly connected to the limit plate (42). The limit plate (42) is located in the guide groove (2).
5. A positioning frame for dock piling according to claim 1, characterized in that: The correction component (5) is located on one side of the steel sheet pile (9), and comprises two fixed blocks (51) sliding on the sliding seat (3), a first driving member (52) for driving the fixed blocks (51) to slide along the length direction of the mounting frame (1), a clamping plate (53) sliding on the fixed blocks (51), an abutment block (54) fixed at the end of the clamping plate (53), and a second driving member (55) for driving the clamping plate (53) to slide along the width direction of the mounting frame (1), and the two fixed blocks (51) are arranged opposite to each other.
6. A positioning frame for dock piling according to claim 5, characterized in that: The first driving member (52) is a bidirectional electric cylinder (521), the cylinder body of the bidirectional electric cylinder (521) is mounted on the sliding seat (3), and the two piston rods of the bidirectional electric cylinder (521) are respectively fixedly connected to one of the fixed blocks (51).
7. A positioning frame for dock piling according to claim 5, characterized in that: The second driving member (55) is an electric push cylinder (551), the cylinder body of the electric push cylinder (551) is fixed on the fixed block (51), and the piston rod of the electric push cylinder (551) is fixedly connected to the clamping plate (53).
8. A positioning frame for dock piling according to claim 1, characterized in that: The driving assembly (6) comprises a screw rod (61) rotatably connected to the mounting frame (1), a screw sleeve (62) fixedly connected to the sliding seat (3), and a driving motor (63) for driving the screw rod (61) to rotate; the screw rod (61) and the screw sleeve (62) are threadedly connected; the driving motor (63) is fixed to the mounting frame (1); and the main shaft of the driving motor (63) is coaxially and fixedly connected to the screw rod (61).
9. A positioning frame for dock piling according to claim 1, characterized in that: A scale (7) is fixedly connected to the mounting frame (1), and a scale line (71) is provided on the scale (7). A camera (8) is installed on the sliding seat (3), and the camera (8) is arranged toward the scale line (71).