Water-cooling casing heating equipment
Patent Information
- Application Number
- CN202421195021.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-29
AI Technical Summary
Existing heating equipment cannot match products of different sizes, it is difficult to control the heating process, and it is difficult to handle workpieces.
A water-cooled casing heating device is designed, using a dual-station clamping mechanism and a displacement heating mechanism to achieve matching and efficient heating of products of different sizes, and has the function of setting multi-stage heating program.
The double stations are used to continuously load and heat the water-cooled case circulating and loading and heating treatment, which can match products of different sizes, and achieve accurate heating processes through automatic control.
Smart Images

Figure CN222481120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating equipment, in particular to a water-cooling casing heating device. Background Art
[0002] The heating equipment is generally a device composed of a heating element and accessories; a glass fiber reinforced refractory fiber layer is wound around the multi-strand resistance wire strands, and a metal wire reinforced refractory fiber layer is woven outside the refractory fiber layer. The double-layer coating layer tightly combined and distributed along the entire length of the resistance wire strands and the resistance wire strands at the center form an integral direct heating monomer that can be bent as needed and can be in close contact with the heated object. The heating monomer is repeatedly wound into a strip shape according to the shape and size of the heated object, and then multiple parallel monomers are horizontally woven together with metal wire to form a woven high-temperature electric heater that can be directly wrapped around the heated object and used directly.
[0003] For example, Chinese patent CN218103566U discloses a heavy furnace piston induction heating device, wherein a protective cover is fixedly connected to the top of the machine, the inner wall of the protective cover is slidably connected to a fixed frame, the top of the fixed frame is fixedly connected to a motor, the output end of the motor is fixedly connected to a winding wheel, the outer surface of the winding wheel is fixedly connected to a traction rope, the outer surface of the traction rope is movably connected to a roller, the outer surface of the roller is movably connected to a connecting rod, one end of the traction rope is fixedly connected to a slider, one side of the slider is slidably connected to a slide rail, the other side of the slider is fixedly connected to a fan, the bottom of the machine is fixedly connected to a first fixed plate, the bottom of the first fixed plate is fixedly connected to a spring, and one end of the spring is fixedly connected to a second fixed plate.
[0004] However, the technology has the following problems: the products that need to be heated come in many sizes, the equipment cannot match products of different sizes, it is difficult to control the process requirements, and it is not easy to transport the workpiece.
[0005] Based on this, the utility model designs a water-cooled casing heating device to solve the above problems. Utility Model Content
[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a water-cooled casing heating device.
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A water-cooled casing heating device comprises a device body, on which a processing mechanism and a displacement heating mechanism are installed, and the processing mechanism and the displacement heating mechanism are connected;
[0009] The processing mechanism comprises a double-station clamping mechanism and a positioning mechanism, both of which are connected to the equipment body, and the double-station clamping mechanism is connected to the displacement heating mechanism.
[0010] Furthermore, the double-station clamping mechanism and positioning mechanism each have two groups and are respectively located on the left and right sides of the equipment body.
[0011] Furthermore, the main body of the equipment includes a frame, an electrical control box, a heating box, a display screen, a lifting isolation door and a workbench. The rear half of the frame is fixedly connected to the electrical control box, the front half of the frame is fixedly connected to the heating box, the display screen is fixedly installed on the front upper end of the heating box, two lifting isolation doors are provided and fixedly installed on the left and right sides of the front end of the heating box, and the workbench is fixedly installed on the inner bottom of the frame.
[0012] Furthermore, a controller is installed in the electrical control box, the controller is electrically connected to the display screen, the controller is electrically connected to the driving end of the lifting isolation door, the controller is connected to a timer for strictly controlling the heating time, and the controller is connected to the displacement heating mechanism.
[0013] Furthermore, the workbench is connected to both the double-station clamping mechanism and the positioning mechanism.
[0014] Furthermore, the two groups of double-station clamping mechanisms have the same structure, and the double-station clamping mechanism includes a clamping base, a clamping block, a cylinder, a slide rail and a slider. The slide rails are provided with two and are fixedly installed on the upper end of the workbench. The sliders are provided with two and are respectively slidably connected to the two slide rails. The cylinder is fixedly installed on the rear side of the upper end of the workbench, the clamping base is fixedly installed on the upper ends of the two sliders, the output end of the cylinder is fixedly connected to the lower end of the clamping base, and a plurality of clamping blocks are provided at equal intervals and are detachably connected to the clamping base.
[0015] Furthermore, the cylinder is an adjustable stroke cylinder.
[0016] Furthermore, the two groups of positioning mechanisms have the same structure, and the positioning mechanism includes a fixed block, a fixed seat, a threaded rod, a threaded block, a hand wheel and a positioning rod. The fixed block is fixedly installed on the upper end of the workbench, the fixed seat is fixedly installed on the upper end of the fixed block, the front and rear ends of the threaded rod are respectively rotatably connected to the front and rear ends inside the fixed seat, the hand wheel is fixedly connected to the rear end of the threaded rod, the threaded block is limitedly slidably connected to the inner wall of the fixed seat, the threaded rod is threadedly connected to the threaded block, and the positioning rod is fixedly connected to the upper end of the threaded block.
[0017] Furthermore, the displacement heating mechanism includes a first column, a second column, a first linear module, a second linear module, an induction coil heater and a temperature sensor. The first column and the second column are respectively fixedly installed on the left and right sides of the upper end of the workbench, the first linear module is fixedly installed on the upper ends of the first column and the second column, the output end of the first linear module is fixedly connected to the second linear module, the output end of the second linear module is fixedly connected to the induction coil heater, and the temperature sensor is fixedly installed at the lower end of the second linear module.
[0018] Furthermore, the first linear module, the second linear module, the induction coil heater, and the temperature sensor are all electrically connected to the controller.
[0019] The utility model has the following technical effects:
[0020] 1. When the utility model is in use, the second workpiece can be placed in the heating zone while one workpiece is being heated through the double workstation, thus realizing the function of non-stop circulating feeding of the water casing by the double cold workstation; it also realizes the function of non-stop heating treatment of the water-cooled casing by the double workstation, and the equipment can also match products of different sizes.
[0021] 2. The utility model also has a multi-stage heating program setting function. The heating time, heating speed and function size of each stage can be set and automatically controlled according to the heating process of different workpieces. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 The utility model is a three-dimensional water-cooled casing heating device Figure 1 ;
[0024] Figure 2 It is a front view of the water-cooled casing heating device of the utility model;
[0025] Figure 3 The utility model is a three-dimensional water-cooled casing heating device Figure 2 ;
[0026] Figure 4 The three-dimensional picture of the water-cooled casing heating device after the casing is removed. Figure 1 ;
[0027] Figure 5The three-dimensional picture of the water-cooled casing heating device after the casing is removed. Figure 2 ;
[0028] Figure 6 for Figure 5 Enlarged view of point A in the middle.
[0029] The numbers in the figure represent:
[0030] 1. Equipment body; 11. Frame; 12. Electric control box; 13. Heating box; 14. Display screen; 15. Lifting isolation door; 16. Workbench; 2. Processing mechanism; 21. Double-station clamping mechanism; 211. Clamping base; 212. Clamping block; 213. Cylinder; 214. Slide rail; 215. Slider; 22. Positioning mechanism; 221. Fixed block; 222. Fixed seat; 223. Threaded rod; 224. Threaded block; 225. Hand wheel; 226. Positioning rod; 3. Displacement heating mechanism; 31. First column; 32. Second column; 33. First linear module; 34. Second linear module; 35. Induction coil heater; 36. Temperature sensor. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] The utility model is further described below in conjunction with embodiments.
[0033] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view. Example
[0034] Please refer to the instruction manual Figure 1-6 , a water-cooled casing heating device, comprising a device body 1, on which a processing mechanism 2 and a displacement heating mechanism 3 are installed, and the processing mechanism 2 and the displacement heating mechanism 3 are connected;
[0035] The processing mechanism 2 includes a double-station clamping mechanism 21 and a positioning mechanism 22 . The double-station clamping mechanism 21 and the positioning mechanism 22 are both connected to the equipment body 1 . The double-station clamping mechanism 21 is connected to the displacement heating mechanism 3 .
[0036] The double-station clamping mechanism 21 transports the water-cooling casing to the bottom of the displacement heating mechanism 3, the positioning mechanism 22 positions the water-cooling casing so that the position of the water-cooling casing is accurate, and the displacement heating mechanism 3 moves to the inside of the water-cooling casing to process the water-cooling casing;
[0037] When the utility model is in use, the second workpiece can be placed in the heating zone while one workpiece is being heated through the double working position. It can also match products of different sizes and has a multi-stage heating program setting function. The heating time, heating speed and function size of each stage can be set and automatically controlled according to the heating process of different workpieces. Example
[0038] like Figure 1-6 As shown, as a preferred embodiment of the present utility model, the double-station clamping mechanism 21 and the positioning mechanism 22 each have two groups and are respectively located on the left and right sides of the equipment body 1.
[0039] The equipment body 1 includes a frame 11, an electric control box 12, a heating box 13, a display screen 14, a lifting isolation door 15 and a workbench 16. The rear half of the frame 11 is fixedly connected to the electric control box 12, the front half of the frame 11 is fixedly connected to the heating box 13, the display screen 14 is fixedly installed on the front upper end of the heating box 13, two lifting isolation doors 15 are provided and are respectively fixedly installed on the left and right sides of the front end of the heating box 13, and the workbench 16 is fixedly installed on the inner bottom of the frame 11.
[0040] A controller is installed in the electric control box 12 , the controller is electrically connected to the display screen 14 , the controller is electrically connected to the driving end of the lifting isolation door 15 , the controller is connected to a timer for strictly controlling the heating time, and the controller is connected to the displacement heating mechanism 3 .
[0041] The heating time, heating speed and function size of the workpiece can be set and automatically controlled through the controller according to the heating process of different workpieces.
[0042] The real-time conditions of the heating time and the heating temperature are processed by the controller and displayed on the display screen 14 .
[0043] The workbench 16 is connected to both the double-station clamping mechanism 21 and the positioning mechanism 22 .
[0044] The two groups of double-station clamping mechanisms 21 have the same structure. The double-station clamping mechanism 21 includes a clamping base 211, a clamping block 212, a cylinder 213, a slide rail 214 and a slider 215. The slide rail 214 is provided with two and both are fixedly installed on the upper end of the workbench 16. The slider 215 is provided with two and is slidably connected to the two slide rails 214 respectively. The cylinder 213 is fixedly installed on the rear side of the upper end of the workbench 16. The clamping base 211 is fixedly installed on the upper ends of the two sliders 215. The output end of the cylinder 213 is fixedly connected to the lower end of the clamping base 211. A plurality of clamping blocks 212 are provided at equal intervals and are detachably connected to the clamping base 211 by screws.
[0045] The cylinder 213 is an adjustable stroke cylinder; the adjustable stroke cylinder is a conventional mature structure on the market.
[0046] The two groups of positioning mechanisms 22 have the same structure. The positioning mechanism 22 includes a fixed block 221, a fixed seat 222, a threaded rod 223, a threaded block 224, a hand wheel 225 and a positioning rod 226. The fixed block 221 is fixedly installed on the upper end of the workbench 16, the fixed seat 222 is fixedly installed on the upper end of the fixed block 221, the front and rear ends of the threaded rod 223 are respectively rotatably connected to the front and rear ends inside the fixed seat 222, the hand wheel 225 is fixedly connected to the rear end of the threaded rod 223, the threaded block 224 is limitedly slidably connected to the inner wall of the fixed seat 222, the threaded rod 223 is threadedly connected to the threaded block 224, and the positioning rod 226 is fixedly connected to the upper end of the threaded block 224.
[0047] When the utility model is in use, when the water-cooled casing of the first processing position is heated, the lifting isolation door 15 at the first processing position is lowered to isolate the heating area, and the cylinder 213 of the second processing position is started. The cylinder 213 pushes the clamping base 211 out of the heating box 13 along the slide rail 214, and then the feeding mechanism places the water-cooled casing to be processed on the clamping base 211 of the second processing position, and then the multiple groups of clamping blocks 212 fix the outer wall of the water-cooled casing to be processed, and the cylinder 213 is reset to bring the water-cooled casing to be processed back to the heating box 1 3, the hand-cranked wheel 225 is driven by hand to rotate, the hand-cranked wheel 225 drives the threaded rod 223 to rotate, the threaded rod 223 drives the threaded block 224 to move in the fixing seat 222, so that the position of the threaded block 224 is adjusted, and the threaded block 224 drives the positioning rod 226 to move to a position suitable for the current size of the water-cooling housing. After the water-cooling housing enters the heating box 13, the cylinder 213 continues to drive the water-cooling housing to move until it contacts the positioning rod 226, indicating that the center point of the water-cooling housing is facing the heating device, and the cylinder 213 stops;
[0048] At this time, the water-cooling casing of the first processing position is heated, and the displacement heating mechanism 3 moves to the second processing position to process the water-cooling casing to be processed. The lifting isolation door 15 of the second processing position is lowered to isolate the heating area, and the lifting isolation door 15 of the first processing position is raised, and the cylinder 213 of the first processing position is started. The cylinder 213 pushes the clamping base 211 out of the heating box 13 along the slide rail 214, and then the unloading mechanism unloads the processed water-cooling casing, and then the loading mechanism places the water-cooling casing to be processed on the clamping base 211 of the first processing position, and the clamping block 212 clamps and fixes the water-cooling casing to be processed, and the cylinder 213 is reset to bring the water-cooling casing to be processed back to the heating box 13;
[0049] Repeat this step repeatedly to realize the function of non-stop cyclic loading of the water-cooling casing at the double stations. Example
[0050] like Figure 1-6 As shown, as a preferred embodiment of the utility model, the displacement heating mechanism 3 includes a first column 31, a second column 32, a first linear module 33, a second linear module 34, an induction coil heater 35 and a temperature sensor 36, the first column 31 and the second column 32 are respectively fixedly installed on the left and right sides of the upper end of the workbench 16, the first linear module 33 is fixedly installed on the upper ends of the first column 31 and the second column 32, the output end of the first linear module 33 is fixedly connected to the second linear module 34, the output end of the second linear module 34 is fixedly connected to the induction coil heater 35, and the temperature sensor 36 is fixedly installed at the lower end of the second linear module 34.
[0051] The first linear module 33 , the second linear module 34 , the induction coil heater 35 , and the temperature sensor 36 are all electrically connected to the controller.
[0052] When the utility model is in use, when the water-cooling casing of the first processing position is heated and the water-cooling casing of the second processing position is moved to the heating position, the second linear module 34 is started, and the output slider of the second linear module 34 moves the induction coil heater 35 upward until the induction coil heater 35 is moved out of the processed water-cooling casing, and then the first linear module 33 is started, and the output slider of the first linear module 33 drives the second linear module 34 to move the induction coil heater 35 to the upper end of the water-cooling casing to be processed, and the second linear module 34 is started, and the output slider of the second linear module 34 drives the induction coil heater 35 and the temperature sensor 36 to move downward, and the induction coil heater 35 enters the interior of the water-cooling casing to heat the water-cooling casing to be processed, and the temperature sensor 36 is located outside the water-cooling casing, and the temperature sensor 36 detects the heated temperature of the water-cooling casing. When the temperature sensor 36 detects that the heated temperature of the water-cooling casing reaches the set requirement, the electric control box 12 controls the induction coil heater 35 to stop heating;
[0053] The first linear module 33 and the second linear module 34 continue to manipulate the induction coil heater 35 to move to the first processing position to heat the next water-cooled casing to be processed;
[0054] Repeat this step repeatedly to realize the function of non-stop heating of the water-cooled casing at the double stations.
[0055] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A water-cooled casing heating device, comprising a device body (1), characterized in that: The equipment body (1) is provided with a processing mechanism (2) and a displacement heating mechanism (3), and the processing mechanism (2) and the displacement heating mechanism (3) are connected; The processing mechanism (2) comprises a double-station clamping mechanism (21) and a positioning mechanism (22); the double-station clamping mechanism (21) and the positioning mechanism (22) are both connected to the equipment body (1); and the double-station clamping mechanism (21) is connected to the displacement heating mechanism (3).
2. The water-cooled casing heating device according to claim 1, characterized in that: The double-station clamping mechanism (21) and the positioning mechanism (22) each have two groups and are respectively located on the left and right sides of the device body (1).
3. The water-cooled casing heating device according to claim 2, characterized in that: The equipment body (1) comprises a frame (11), an electric control box (12), a heating box (13), a display screen (14), a lifting isolation door (15) and a workbench (16); the rear half of the frame (11) is fixedly connected to the electric control box (12); the front half of the frame (11) is fixedly connected to the heating box (13); the display screen (14) is fixedly mounted on the front upper end of the heating box (13); two lifting isolation doors (15) are provided and are respectively fixedly mounted on the left and right sides of the front end of the heating box (13); and the workbench (16) is fixedly mounted on the inner bottom of the frame (11).
4. The water-cooled casing heating device according to claim 3, characterized in that: A controller is installed in the electric control box (12). The controller is electrically connected to the display screen (14). The controller is electrically connected to the driving end of the lifting isolation door (15). The controller is connected to a timer for strictly controlling the heating time. The controller is connected to the displacement heating mechanism (3).
5. The water-cooled casing heating device according to claim 4, characterized in that: The workbench (16) is connected to both the double-station clamping mechanism (21) and the positioning mechanism (22).
6. The water-cooled casing heating device according to claim 5, characterized in that: The two groups of double-station clamping mechanisms (21) have the same structure. The double-station clamping mechanisms (21) comprise a clamping base (211), a clamping block (212), a cylinder (213), a slide rail (214) and a slider (215). Two slide rails (214) are provided and are fixedly mounted on the upper end of the workbench (16). Two sliders (215) are provided and are respectively slidably connected to the two slide rails (214). The cylinder (213) is fixedly mounted on the rear side of the upper end of the workbench (16). The clamping base (211) is fixedly mounted on the upper ends of the two sliders (215). The output end of the cylinder (213) is fixedly connected to the lower end of the clamping base (211). A plurality of clamping blocks (212) are provided at equal intervals and are detachably connected to the clamping base (211).
7. The water-cooled casing heating device according to claim 6, characterized in that: The cylinder (213) is an adjustable stroke cylinder.
8. The water-cooled casing heating device according to claim 7, characterized in that: The two groups of positioning mechanisms (22) have the same structure. The positioning mechanisms (22) include a fixed block (221), a fixed seat (222), a threaded rod (223), a threaded block (224), a hand-cranked wheel (225) and a positioning rod (226). The fixed block (221) is fixedly mounted on the upper end of the workbench (16), the fixed seat (222) is fixedly mounted on the upper end of the fixed block (221), the front and rear ends of the threaded rod (223) are respectively rotatably connected to the front and rear ends inside the fixed seat (222), the hand-cranked wheel (225) is fixedly connected to the rear end of the threaded rod (223), the threaded block (224) is limitedly slidably connected to the inner wall of the fixed seat (222), the threaded rod (223) is threadedly connected to the threaded block (224), and the positioning rod (226) is fixedly connected to the upper end of the threaded block (224).
9. The water-cooled casing heating device according to claim 8, characterized in that: The displacement heating mechanism (3) comprises a first column (31), a second column (32), a first linear module (33), a second linear module (34), an induction coil heater (35) and a temperature sensor (36); the first column (31) and the second column (32) are respectively fixedly mounted on the left and right sides of the upper end of the workbench (16); the first linear module (33) is fixedly mounted on the upper ends of the first column (31) and the second column (32); the output end of the first linear module (33) is fixedly connected to the second linear module (34); the output end of the second linear module (34) is fixedly connected to the induction coil heater (35); and the temperature sensor (36) is fixedly mounted on the lower end of the second linear module (34).
10. The water-cooled casing heating device according to claim 9, characterized in that: The first linear module (33), the second linear module (34), the induction coil heater (35), and the temperature sensor (36) are all electrically connected to the controller.
Citation Information
Patent Citations
Heavy furnace piston induction heating equipment
CN218103566U