UHPC (Ultra High Performance Concrete) pipe pile mold surface detection device

Abstract

The utility model provides a UHPC (Ultra High Performance Concrete) tubular pile mold surface detection device and belongs to the technical field of tubular pile mold surface detection. The UHPC pipe pile mold surface detection device comprises a machining table and a supporting frame, the supporting frame is fixed to the top of the machining table, the detection mechanism comprises a motor, the motor is fixed to the top of the supporting frame, a cleaning wheel is rotationally arranged in the supporting frame, and the cleaning wheel is fixed to the top of the machining table. Through mutual cooperation of the pipe pile mold body, the hydraulic rod, the motor, the rotating wheel, the belt, the cleaning wheel and the roughness detector, the motor is started to drive the cleaning wheel to rotate to clean a to-be-detected area of the pipe pile mold body, the pipe pile mold body is rotated to enable the cleaned surface of the pipe pile mold body to rotate to the bottom, and the roughness of the pipe pile mold body is detected. The surface roughness of the pipe pile mold body is observed through the roughness detector, and the surface condition of the pipe pile mold body is fed back and recorded at any time, so that cleaning operation can be performed while the surface of the pipe pile mold body is detected.

Description

Technical Field

[0001] The utility model relates to the field of pipe pile mould surface detection, in particular to a UHPC pipe pile mould surface detection device. Background Art

[0002] The UHPC (ultra-high performance concrete) pile mold surface detection device is a tool or equipment used to evaluate the surface quality and accuracy of the UHPC pile mold. In the production process of UHPC piles, the surface quality of the mold directly affects the final quality and performance of the pile. Therefore, the main purpose of the surface detection device is to ensure the flatness, finish and geometric accuracy of the mold surface to meet the design and construction requirements of UHPC piles. Surface quality evaluation system: This system combines a variety of sensors and imaging technologies to comprehensively evaluate the flatness, finish, particle distribution, etc. of the UHPC pile mold surface. By measuring and analyzing various indicators, the quality and process status of the mold surface can be judged.

[0003] In the specific surface inspection of the pipe pile mold, usually in the production process of the pipe pile mold, the surface of the pipe pile mold has certain quality requirements. If the mold surface is rough, it may affect the quality of the processed parts. Therefore, it is necessary to detect the surface roughness. However, the usual detection method is to use a handheld roughness detector to detect the surface of the pipe pile mold. Although this method can detect the surface of the pipe pile mold, it is easy to have errors in the measurement and is not convenient for the operator to use. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a UHPC pipe pile mold surface detection device that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a UHPC pipe pile mold surface detection device, comprising a processing table and a support frame, wherein the support frame is fixed on the top of the processing table.

[0007] The detection mechanism includes a motor, the motor is fixed to the top of the support frame, a cleaning wheel is rotatably arranged inside the support frame, a mounting table is arranged on the top of the processing table, a roughness detector is arranged on the top of the mounting table, and a pipe pile mold body is arranged above the roughness detector;

[0008] The fixing frame is provided in two groups, and the two groups of the fixing frames are respectively fixed on the top of both sides of the processing table, and hydraulic rods are provided on the opposite sides of the two groups of the fixing frames, and a mounting plate is provided at one end of the hydraulic rod, and limiting rings are provided on the opposite sides of the two groups of the mounting plates, and an optical surface scanner is provided at the bottom of the limiting ring.

[0009] In a preferred solution, the optical surface scanner is arranged above the pipe pile mould body, and the pipe pile mould body is arranged inside the limiting ring.

[0010] In a preferred solution, a fixed shaft is provided at the output end of the motor, and a mounting rod is provided inside the support frame.

[0011] In a preferred solution, the surfaces of the fixed shaft and the mounting rod are both provided with rotating wheels, and a belt is provided between the two groups of rotating wheels.

[0012] In a preferred solution, a groove is formed on one side of the support frame, and the cleaning wheel is arranged inside the groove.

[0013] In a preferred solution, a limiting frame is arranged on the top of the support frame, and the motor is arranged inside the limiting frame.

[0014] In a preferred solution, assembly racks are provided on the tops of both sides of the mounting platform, and limiting wheels are provided on the tops of the assembly racks.

[0015] In a preferred solution, the pipe pile mold body is arranged on the top of the limiting wheel, and the cleaning wheel is arranged on one side of the pipe pile mold body.

[0016] The UHPC pipe pile mold surface detection device provided by the utility model has the following beneficial effects:

[0017] 1. Through the cooperation of the pipe pile mold body, hydraulic rod, motor, wheel, belt, cleaning wheel and roughness detector, the motor is started to drive the fixed shaft to rotate, the fixed shaft drives the wheel to rotate, and the wheel drives the installation rod to rotate through the belt, which can drive the cleaning wheel to rotate, clean the area to be inspected of the pipe pile mold body, rotate the pipe pile mold body so that the cleaned surface of the pipe pile mold body rotates to the bottom, observe the surface roughness of the pipe pile mold body through the roughness detector, and feedback and record the surface condition of the pipe pile mold body at any time, so that the surface of the pipe pile mold body can be inspected while cleaning.

[0018] 2. Through the mutual cooperation of the pipe pile mold body, the limiting wheel, the hydraulic rod, the limiting ring and the optical surface scanner, the pipe pile mold body can be placed on the top of the limiting wheel first, and then the two sets of hydraulic rods are controlled to extend. When the hydraulic rods extend, the limiting rings are driven to limit the two sides of the pipe pile mold body. While moving, the optical surface scanner can scan the surface of the pipe pile mold body to obtain the fine structure and geometric features of the surface. By analyzing the scanning results, the flatness, smoothness and shape accuracy of the mold surface can be evaluated, so that the surface of the pipe pile mold body can be preliminarily detected and limited. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is an overall stereogram provided by the embodiment of the utility model;

[0021] Figure 2 A schematic diagram of the top structure of a processing table provided in an embodiment of the utility model;

[0022] Figure 3 The utility model embodiment provides Figure 2 The enlarged view of point A in the middle;

[0023] Figure 4 A schematic diagram of the structure of the hydraulic rod provided by the embodiment of the utility model when in use;

[0024] In the figure: 1. detection mechanism; 11. motor; 12. support frame; 13. processing table; 14. fixed shaft; 15. rotating wheel; 16. mounting rod; 17. belt; 18. cleaning wheel; 19. roughness detector; 2. fixed frame; 21. hydraulic rod; 22. mounting plate; 23. assembly frame; 24. limiting wheel; 25. mounting table; 26. optical surface scanner; 27. limiting ring; 28. pipe pile mold body. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Reference Figure 1-Figure 4 The utility model provides a technical solution: a UHPC pipe pile mold surface detection device, comprising a detection mechanism 1, a fixing frame 2, a processing table 13 and a support frame 12, the detection mechanism 1 is a mechanism that can detect the surface of the pipe pile mold body 28 and perform cleaning operations at the same time, the support frame 12 is fixed on the top of the processing table 13, the detection mechanism 1 includes a motor 11, the motor 11 is fixed on the top of the support frame 12, the internal rotation of the support frame 12 is provided with a cleaning wheel 18, the top of the processing table 13 is provided with a mounting table 25, the top of the mounting table 25 is provided with a roughness detector 19, the roughness detector 19 includes a first CCD camera and a second CCD camera, the first CCD camera and the second CCD camera are both arranged on the top of the mounting table 25, the first CCD camera and the second CCD are devices that can feedback and record the surface conditions of the pipe pile mold body 28, the pipe pile mold body 28 is arranged above the roughness detector 19, through the pipe pile mold body 28, the hydraulic rod 21, the electric The machine 11, the rotating wheel 15, the belt 17, the cleaning wheel 18 and the roughness detector 19 cooperate with each other, so that when the operator needs to clean and detect the surface of the pipe pile mold body 28, the operator can first use the hydraulic rod 21 to limit the pipe pile mold body 28, and then the operator can start the motor 11 to drive the fixed shaft 14 to rotate, the fixed shaft 14 drives the rotating wheel 15 to rotate, and the rotating wheel 15 drives the mounting rod 16 to rotate through the belt 17. The rotation of the mounting rod 16 can drive the cleaning wheel 18 to rotate, so that the area to be inspected of the pipe pile mold body 28 can be cleaned, and then the operator rotates the pipe pile mold body 28 to rotate the cleaned surface of the pipe pile mold body 28 to the bottom, and then the operator can observe the surface roughness of the pipe pile mold body 28 through the roughness detector 19, and feedback and record the surface condition of the pipe pile mold body 28 at any time, so that the surface of the pipe pile mold body 28 can be inspected while cleaning.

[0027] Reference Figure 1-Figure 4In a preferred embodiment, the fixing frame 2 is provided in two groups, and the two groups of fixing frames 2 are respectively fixed on the top of both sides of the processing table 13, and the two groups of fixing frames 2 are provided with hydraulic rods 21 on the opposite sides of the two groups of fixing frames 2, and a mounting plate 22 is provided at one end of the hydraulic rod 21, and a limiting ring 27 is provided on the opposite sides of the two groups of mounting plates 22, and an optical surface scanner 26 is provided at the bottom of the limiting ring 27, and the optical surface scanner 26 is provided above the pipe pile mold body 28, and the pipe pile mold body 28 is provided inside the limiting ring 27, and a fixed shaft 14 is provided at the output end of the motor 11, and a mounting rod 16 is provided inside the support frame 12, and a rotating wheel 15 is provided on the surface of the fixed shaft 14 and the mounting rod 16, and a belt 17 is provided between the two groups of rotating wheels 15, and by providing the rotating wheel 15 and the belt 17, when the motor 11 is started, the fixed shaft 14 rotates, and the fixed shaft 14 drives the rotating wheel 15 to rotate, and the rotating wheel 15 drives the mounting rod through the belt 17 16 is rotated, and the mounting rod 16 is rotated, which can drive the cleaning wheel 18 to rotate. A groove is opened on one side of the support frame 12, and the cleaning wheel 18 is arranged inside the groove. Through the cooperation of the pipe pile mold body 28, the limiting wheel 24, the hydraulic rod 21, the limiting ring 27 and the optical surface scanner 26, when the operator needs to detect the pipe pile mold body 28, the operator can first place the pipe pile mold body 28 on the top of the limiting wheel 24, and then control the two groups of hydraulic rods 21 to extend. When the hydraulic rod 21 is extended, the limiting ring 27 is driven to limit the two sides of the pipe pile mold body 28, and the optical surface scanner 26 can scan the surface of the pipe pile mold body 28 while moving to obtain the fine structure and geometric features of the surface. By analyzing the scanning results, the flatness, smoothness and shape accuracy of the mold surface can be evaluated, so that the surface of the pipe pile mold body 28 can be preliminarily detected and limited.

[0028] Reference Figure 1-Figure 4 In a preferred embodiment, a limiting frame is provided on the top of the support frame 12. By providing the limiting frame, the motor 11 can be limited to improve the stability of the motor 11. The motor 11 is arranged inside the limiting frame. Assembly frames 23 are provided on the tops of both sides of the mounting platform 25. Limiting wheels 24 are provided on the tops of the assembly frames 23. By providing the limiting wheels 24, the pipe pile mold body 28 can be supported. The pipe pile mold body 28 is arranged on the top of the limiting wheels 24, and the cleaning wheel 18 is arranged on one side of the pipe pile mold body 28.

[0029] Specifically, the working process or working principle of the UHPC pipe pile mold surface detection device is as follows: in the specific detection of the pipe pile mold surface, usually in the production process of the pipe pile mold, the surface of the pipe pile mold has certain quality requirements. If the mold surface is rough, it may affect the quality of the processed parts, so it is necessary to detect the surface roughness of the mold. However, the usual detection method is to use a handheld roughness detector 19 to detect the surface of the pipe pile mold. Although this method can detect the surface of the pipe pile mold, it is easy to have errors in the measurement and is not convenient for the operator to use. Therefore, the technical solution can solve the above problem. When the operator needs to detect the pipe pile mold body 28, the operator can first place the pipe pile mold body 28 on the top of the limiting wheel 24, and then control the two groups of hydraulic rods 21 to extend. When the hydraulic rods 21 are extended, the limiting rings 27 are driven to limit the two sides of the pipe pile mold body 28, and the optical surface scanner 26 can scan the surface of the pipe pile mold body 28 while moving to obtain the fine structure and geometric features of the surface. By analyzing the scanning results, The flatness, smoothness and shape accuracy of the mold surface can be evaluated, so that the surface of the pipe pile mold body 28 can be preliminarily detected and limited. When the operator needs to clean and detect the surface of the pipe pile mold body 28, the operator can first use the hydraulic rod 21 to limit the pipe pile mold body 28, and then the operator can start the motor 11 to drive the fixed shaft 14 to rotate, and the fixed shaft 14 drives the rotating wheel 15 to rotate, and the rotating wheel 15 drives the mounting rod 16 to rotate through the belt 17. The rotation of the mounting rod 16 can drive the cleaning wheel 18 to rotate, so that the area to be inspected of the pipe pile mold body 28 can be cleaned, and then the operator rotates the pipe pile mold body 28 to rotate the cleaned surface of the pipe pile mold body 28 to the bottom, and then the operator can observe the surface roughness of the pipe pile mold body 28 through the roughness detector 19, and feedback and record the surface condition of the pipe pile mold body 28 at any time, so that the surface of the pipe pile mold body 28 can be inspected while cleaning operations can be performed, which is convenient for the operator to use, and all processes are completed.

[0030] It should be noted that the motor 11, the roughness detector 19 and the optical surface scanner 26 are all electrically connected to an external power supply and are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.

Claims

1. A UHPC pile mold surface detection device, comprising a processing table (13) and a support frame (12), wherein the support frame (12) is fixed to the top of the processing table (13), characterized in that: A detection mechanism (1), the detection mechanism (1) comprising a motor (11), the motor (11) being fixed to the top of a support frame (12), a cleaning wheel (18) being rotatably arranged inside the support frame (12), a mounting platform (25) being arranged on the top of the processing table (13), a roughness detector (19) being arranged on the top of the mounting platform (25), and a pipe pile mold body (28) being arranged above the roughness detector (19); A fixed frame (2), wherein the fixed frame (2) is provided in two groups, and the two groups of the fixed frames (2) are respectively fixed to the top of both sides of the processing table (13), and the two groups of the fixed frames (2) are provided with a hydraulic rod (21) on the opposite sides, and a mounting plate (22) is provided at one end of the hydraulic rod (21), and the two groups of the mounting plates (22) are provided with a limit ring (27) on the opposite sides, and an optical surface scanner (26) is provided at the bottom of the limit ring (27).

2. The UHPC pile mold surface detection device according to claim 1, characterized in that: The optical surface scanner (26) is arranged above the pipe pile mould body (28), and the pipe pile mould body (28) is arranged inside the limiting ring (27).

3. The UHPC pile mold surface detection device according to claim 1, characterized in that: The output end of the motor (11) is provided with a fixed shaft (14), and the interior of the support frame (12) is provided with a mounting rod (16).

4. The UHPC pile mold surface detection device according to claim 3, characterized in that: The surfaces of the fixed shaft (14) and the mounting rod (16) are both provided with rotating wheels (15), and a belt (17) is provided between two groups of the rotating wheels (15).

5. The UHPC pile mold surface detection device according to claim 2, characterized in that: A groove is formed on one side of the support frame (12), and the cleaning wheel (18) is arranged inside the groove.

6. The UHPC pile mold surface detection device according to claim 4, characterized in that: A limiting frame is arranged on the top of the support frame (12), and the motor (11) is arranged inside the limiting frame.

7. The UHPC pile mold surface detection device according to claim 6, characterized in that: Assembly frames (23) are provided on the tops of both sides of the installation platform (25), and limiting wheels (24) are provided on the tops of the assembly frames (23).

8. The UHPC pile mold surface detection device according to claim 7, characterized in that: The pipe pile mould body (28) is arranged on the top of the limiting wheel (24), and the cleaning wheel (18) is arranged on one side of the pipe pile mould body (28).

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