AV wire with anti-breaking function
By using multiple sets of stranded aluminum conductors in the AV line and covering multiple layers of materials with the outer layer, the problem of insufficient flexibility of the AV line is solved, and higher signal transmission quality and longer service life are achieved.
Patent Information
- Application Number
- CN202420611037.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The existing AV lines are not flexible enough, and are prone to breaking, wrapping, and damage, affecting the signal transmission quality and user experience.
Multiple sets of twisted aluminum conductors are used, and the joints are connected at both ends. The outer layer is coated with metal shielding, flame retardant filling layer and insulation layer in turn. The outer insulation protection layer and protective buffer layer are provided on the outside to provide flexibility and Durability.
It enhances signal propagation, fire resistance and mechanical strength, reduces fracture and damage, extends service life, and improves safety, stability and durability.
Smart Images

Figure CN222482993U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of AV cables, in particular to an AV cable with an anti-breaking function. Background Art
[0002] AV cable is a cable specially used to transmit audio and video signals, usually used to connect devices such as game consoles, computers, TVs, etc. The design and manufacture of these cables need to meet specific electrical and mechanical performance requirements to ensure the quality and reliability of signal transmission.
[0003] With the continuous advancement of technology and the changing needs of consumers, the types and specifications of AV cables are also increasing. From the early analog signal transmission to today's digital signal transmission, the technical content and requirements of AV cables are getting higher and higher. Therefore, the background introduction of AV cables also needs to take into account its history and technological development.
[0004] The structure of the AV cable will affect the overall performance during design. The flexibility of the AV cable is the most important factor affecting the user experience. If the AV cable is not flexible enough, the internal structure may break, and the following situations may also occur:
[0005] Easy to get tangled and knotted: AV cables that are not flexible enough tend to get tangled, which is not only not conducive to cable management, but may also interfere with signal transmission.
[0006] Easy to damage: AV cables that lack flexibility are more easily damaged when subjected to external forces, such as bending, folding or stepping on, which can cause the conductor inside the cable to break or the insulation layer to break, affecting the signal transmission quality.
[0007] Restrictions on device layout: Due to insufficient flexibility, AV cables may not be able to adapt to the special layout requirements of certain devices, which may affect normal use and installation.
[0008] Not conducive to long-term use: AV cables that are used for a long time are prone to fatigue and aging. If the cable itself lacks sufficient flexibility and durability, its service life will be greatly reduced.
[0009] Impact on user experience: The flexibility of the AV cable is directly related to the user experience. If the cable is too stiff or fragile, it will cause inconvenience and trouble to the user and reduce user satisfaction.
[0010] Therefore, we propose an AV cable with an anti-breaking function to solve the above-mentioned technical problems. Utility Model Content
[0011] In view of this, the main purpose of the present invention is to provide an AV cable with an anti-breaking function, which is used to solve the above-mentioned problem.
[0012] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: comprising a plurality of groups of aluminum wires and a plurality of groups of connectors connected at both ends of the aluminum wires, the connectors are connected with gold-plated interfaces, the outer sides of the plurality of groups of aluminum wires are coated with metal shielding layers, the outer sides of the metal shielding layers are coated with flame-retardant filling layers, the outer sides of the flame-retardant filling layers are coated with insulating layers, the outer sides of the insulating layers are provided with outer insulating protective layers, and the two ends of the outer insulating protective layers are respectively connected to a plurality of the connectors, a protective buffer layer is filled between the outer insulating protective layers and the insulating layers, and a protective sleeve is provided on the outside of one end of the outer insulating protective layer close to the connector.
[0013] As a preferred solution, the protective buffer layer is made of thermoplastic elastomer.
[0014] As a preferred solution, the metal shielding layer is made of aluminum foil Mylar.
[0015] As a preferred solution, the flame retardant filling layer is made of flame retardant polyolefin.
[0016] As a preferred solution, the insulating layer is made of polyvinyl chloride.
[0017] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that it mainly has the following advantages:
[0018] This device adopts multiple groups of twisted aluminum conductors with joints at both ends. The outer layer is covered with a metal shielding layer, a flame retardant filling layer and an insulating layer in sequence to enhance signal propagation, fire resistance and mechanical strength. An outer insulating protective layer is provided on the outside, and a thermoplastic elastomer protective buffer layer is filled between the insulating layer to provide flexibility and durability and reduce breakage and damage. Both ends of the outer insulating protective layer are provided with protective sleeves to protect the bending parts, further extending the service life. The overall design improves the safety, stability and durability of the device and reduces the possibility of damage or breakage of the device when bent.
[0019] In order to more clearly illustrate the structural features and functions of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the top view of the structure of an embodiment of the utility model;
[0021] Figure 2 It is a schematic cross-sectional view of the outer insulating protective layer structure of an embodiment of the utility model.
[0022] Explanation of the accompanying drawings: 1. Aluminum wire; 2. Metal shielding layer; 3. Flame retardant filling layer; 4. Insulation layer; 5. Protective buffer layer; 6. Outer insulation protective layer; 7. Connector; 8. Protective cover; 9. Gold-plated interface. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and implementation examples. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0024] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0025] See also Figure 1 to Figure 2The embodiment of the utility model provides an AV line with an anti-breaking function, including several groups of aluminum wires 1 and several groups of connectors 7 connected at both ends of the aluminum wires 1. The aluminum wires 1 are provided with five wires in a twisted state. The connectors 7 are connected with gold-plated interfaces 9. The outer sides of the several groups of aluminum wires 1 are coated with metal shielding layers 2. The metal shielding layer 2 is made of aluminum foil Mylar. The aluminum foil Mylar can shield battery interference, enhance the quality of signal transmission, improve safety, and be more energy-saving and environmentally friendly. At the same time, because it has a high thermal conductivity, it can transfer the heat generated by the aluminum wires 1 when working. The outer side of the metal shielding layer 2 is coated with a flame retardant filling layer 3. The flame retardant The filling layer 3 is made of flame-retardant polyolefin, which has excellent fireproof performance and strong thermal stability. It can effectively prevent circuit leakage or short circuit, and ensure the stability and safety of signal transmission. The outer side of the flame-retardant filling layer 3 is coated with an insulating layer 4. The insulating layer 4 is made of polyvinyl chloride, which can further ensure the stability and safety of signal transmission, and has stable chemical properties. At the same time, it relies on the good mechanical strength and wear resistance of polyvinyl chloride, so that the device can better resist external physical damage during use, thereby extending the service life of the AV line and improving durability. The outer side of the insulating layer 4 is provided with an outer insulating protective layer 6, and the outer insulating protective layer 6 is provided with an outer insulating protective layer 6. The two ends of the protective layer 6 are respectively connected to a plurality of joints 7, a protective buffer layer 5 is filled between the outer insulating protective layer 6 and the insulating layer 4, the outer insulating protective layer 6 can be made of polyvinyl chloride, the protective buffer layer 5 is made of thermoplastic elastomer material, the thermoplastic elastomer material has good elasticity, and a protective sleeve 8 is arranged on the outside of one end of the outer insulating protective layer 6 close to the joint 7, the protective sleeve 8 is used for the protection of the bending part, after the device is connected with other devices, when the joint 7 of the device is bent, the joint 7 can reduce the breakage of the device, further improve the service life, make the device have better flexibility and durability, and is not easy to occur during use The device will not break or be damaged. At the same time, the thermoplastic elastomer material can be heated to a molten state and then molded into a desired shape through injection molding, extrusion molding, etc. Once cooled, it will form a solid state and maintain its elasticity. Relying on the flexibility of the protective buffer layer 5, the device can be stretched to a certain extent when pulled, and when the device is bent, the breakage is reduced, thereby increasing the service life of the device. At the same time, thanks to the filled thermoplastic elastomer material, the device can be buffered by the thermoplastic elastomer when it is impacted, thereby reducing the damage to the internal structure of the device when it is impacted.
[0026] In summary, the device adopts multiple groups of twisted aluminum conductors 1, with joints 7 at both ends. The outer layer is sequentially covered with a metal shielding layer 2, a flame retardant filling layer 3 and an insulating layer 4 to enhance signal propagation, fire resistance and mechanical strength. An outer insulating protective layer 6 is provided on the outside, and a thermoplastic elastomer protective buffer layer 5 is filled between the insulating layer 4 to provide flexibility and durability and reduce breakage and damage. Protective sleeves 8 are provided on the outside of both ends of the outer insulating protective layer 6 to protect the bending parts, further extending the service life. The overall design improves the safety, stability and durability of the device and reduces the possibility of damage or breakage of the device when bent.
[0027] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An AV cable with an anti-breaking function, characterized in that: The invention comprises a plurality of groups of aluminum wires (1) and joints (7) connected at both ends of the plurality of groups of aluminum wires (1), the joints (7) being connected with gold-plated interfaces (9), the outer sides of the plurality of groups of aluminum wires (1) being coated with metal shielding layers (2), the outer sides of the metal shielding layers (2) being coated with flame-retardant filling layers (3), the outer sides of the flame-retardant filling layers (3) being coated with insulating layers (4), the outer sides of the insulating layers (4) being provided with outer insulating protective layers (6), and the two ends of the outer insulating protective layers (6) being respectively connected with a plurality of the joints (7), the outer insulating protective layers (6) being filled with protective buffer layers (5) between the outer insulating protective layers (6) and the insulating layers (4), and the outer side of the outer insulating protective layers (6) being close to the joints (7) being provided with protective sleeves (8).
2. The AV cable with anti-breaking function according to claim 1, characterized in that: The protective buffer layer (5) is made of thermoplastic elastomer material.
3. The AV cable with anti-breaking function according to claim 1, characterized in that: The metal shielding layer (2) is made of aluminum foil Mylar.
4. The AV cable with anti-breaking function according to claim 1, characterized in that: The flame retardant filling layer (3) is made of flame retardant polyolefin.
5. The AV cable with anti-breaking function according to claim 1, characterized in that: The insulating layer (4) is made of polyvinyl chloride.