Electromagnetic compatibility servo power cable
By designing the main mechanism and protective mechanism in the servo power cable and using multi-layer shielding and protective materials, the problem of poor anti-shielding performance of servo power cables is solved, and good electromagnetic shielding and protection effects are achieved, ensuring the stability of signal transmission and Long-term use of cables.
Patent Information
- Application Number
- CN202420143331.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-01-19
AI Technical Summary
When used, the existing servo power cables have poor shielding performance, which is inconvenient to shield external signals and electromagnetic generated by adjacent cores inside the cable, affecting the normal progress of signal transmission of power cables.
An electromagnetic compatibility servo power cable is designed, and the main mechanism is combined with a protective mechanism. The main mechanism includes a first shielding layer and an aluminum foil material, a second shielding layer and a metal copper wire material, and the protective mechanism includes a wear-resistant layer, Wear-resistant rubber material, protective layer, polyvinyl chloride, buffer cavity, rubber ball and insulation layer, polyethylene insulation material.
Through this design, the cable has good electromagnetic shielding performance during the use of the servo motor, avoiding external interference and mutual interference between adjacent wire cores, improving the shielding and absorption efficiency of the power cable, ensuring the stability of wire core signal transmission, Improves the protection and service life of the cable.
Smart Images

Figure CN222483001U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cables, in particular to an electromagnetic compatibility servo power cable. Background Art
[0002] Servo motors are widely used in CNC machinery, modern logistics, industrial automation and other fields due to their sensitive response, smooth operation and precise positioning. During the use of servo motors, power cables are usually required to transmit signals.
[0003] The existing technical disclosure number CN219676928U patent document provides a flexible servo motor cable. The flexible servo motor cable is provided with a flexible buffer inner liner as a filling structure between the cable sheath and the cable core mechanism, and a flexible buffer energy absorption channel hole and a flexible bending deformation outer ring groove are respectively provided inside and on the surface of the flexible buffer inner liner. When the entire cable line encounters bending, it can collapse and absorb energy through the flexible buffer energy absorption channel hole, and through the folding of the flexible bending deformation outer ring groove, it can realize the process of deformation to adapt to the bending condition, thereby achieving the effect of facilitating the response to bending conditions with a large number and intensity, and achieving the effect of improving the overall fatigue resistance of the cable.
[0004] However, the existing servo power cables have poor anti-shielding performance when in use, and are not convenient for shielding external signals and the electromagnetic generated by adjacent cores inside the cable. In the servo motor system, due to the large torque required for rapid start and stop, a high-power transmission power supply is often required to provide support. High-power current transmission will also generate large electromagnetic effects. Mutual interference between electromagnetics will directly affect the normal operation of the power cable signal transmission operation. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The utility model aims to provide an electromagnetic compatibility servo power cable to solve the problem that the existing servo power cable mentioned in the background technology is not convenient for shielding the external signal and the electromagnetic generated by the adjacent wire cores inside the cable.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned object, the utility model provides the following technical solutions: an electromagnetic compatibility servo power cable, comprising a main body mechanism and a protective mechanism, the protective mechanism is located inside the main body mechanism, the main body mechanism comprises a power cable body and an inner sheath, the inner sheath is located inside the power cable body;
[0009] The main body structure also includes a first shielding layer and an aluminum foil material. The first shielding layer is fixedly arranged inside the power cable body, and the aluminum foil material is fixedly arranged inside the first shielding layer.
[0010] Preferably, the main body structure also includes a second shielding layer and a metal copper wire material. The second shielding layer is fixedly arranged inside the inner sheath, and the metal copper wire material is fixedly arranged inside the second shielding layer. The design of the second shielding layer and the metal copper wire material can avoid mutual interference between adjacent cores inside the power cable body.
[0011] Preferably, the protective mechanism includes a wear-resistant layer and a wear-resistant rubber material, the wear-resistant layer is fixedly arranged at the outer end inside the power cable body, the wear-resistant layer is located at the outer end of the first shielding layer, and the wear-resistant rubber material is fixedly arranged inside the wear-resistant layer. The rubber material has excellent wear resistance, which avoids the problem that the power cable body is easily worn during use, thereby bringing convenience to the use of the power cable body.
[0012] Preferably, the protective mechanism also includes a protective layer and polyvinyl chloride, the protective layer is fixedly arranged inside the power cable body, the protective layer is located at the inner end of the first shielding layer, and the polyvinyl chloride is fixedly arranged inside the polyvinyl chloride. The design of the protective layer and polyvinyl chloride increases the compressive strength of the power cable body and the resistance to high and low temperatures in the environment, so as to extend the service life of the power cable body.
[0013] Preferably, the protective mechanism also includes a buffer cavity and a rubber ball, the buffer cavity is fixedly arranged inside the power cable body, the buffer cavity is located at the inner end of the protective layer, the inner sheath is located inside the buffer cavity, the rubber ball is fixedly arranged inside the buffer cavity, and the rubber balls are evenly distributed inside the buffer cavity. The design of the buffer cavity and the rubber ball can buffer the impact force and pressure applied to the power cable body, thereby reducing the wear on the internal wire core of the power cable body.
[0014] Preferably, the protective mechanism also includes an insulating layer and a polyethylene insulating material, the insulating layer is fixedly arranged inside the inner sheath, the insulating layer is located at the inner end of the second shielding layer, and the polyethylene insulating material is fixedly arranged inside the insulating layer. The design of the insulating layer and the polyethylene insulating material improves the insulation performance of the power cable body.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The electromagnetic compatibility servo power cable, by installing the main body mechanism, realizes that the power cable body has good electromagnetic shielding performance during the use of the servo motor. The design of the first shielding layer and the second shielding layer can shield different interference sources, not only can shield external interference, but also can avoid mutual interference between adjacent cores, improve the shielding absorption efficiency of the power cable body, so as to ensure the stable signal transmission of the core, and greatly improve the protection of the power cable body;
[0017] 2. The electromagnetic compatibility servo power cable is equipped with a protective mechanism, so that when the power cable body is in use, the design of the protective layer improves the pressure resistance of the power cable body, and the design of the buffer cavity buffers the pressure on the power cable body, reduces the extrusion of the internal core, and further improves the protection of the power cable body;
[0018] 3. The electromagnetic compatibility servo power cable, by installing a wear-resistant layer, achieves that the power cable body has good wear resistance during use, reduces the damage caused by wear during use of the power cable body, thereby improving the use strength of the power cable body and relatively extending the service life of the power cable body. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the power cable body of the utility model;
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the inner sheath of the utility model;
[0022] Figure 4 It is a schematic diagram of the enlarged structure of the local details of the protective mechanism of the utility model.
[0023] In the figure: 1. main body; 101. power cable body; 102. inner sheath; 103. first shielding layer; 104. aluminum foil material; 105. second shielding layer; 106. metal copper wire material; 2. protection mechanism; 201. wear-resistant layer; 202. wear-resistant rubber material; 203. protection layer; 204. polyvinyl chloride; 205. buffer cavity; 206. rubber ball; 207. insulation layer; 208. polyethylene insulation material. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1 - Figure 4 The utility model provides a technical solution: an electromagnetic compatibility servo power cable, comprising a main body mechanism 1 and a protective mechanism 2, the protective mechanism 2 is located inside the main body mechanism 1, the main body mechanism 1 comprises a power cable body 101 and an inner sheath 102, the inner sheath 102 is located inside the power cable body 101;
[0026] The main body structure 1 also includes a first shielding layer 103 and an aluminum foil material 104. The first shielding layer 103 is fixedly arranged inside the power cable body 101, and the aluminum foil material 104 is fixedly arranged inside the first shielding layer 103. The main body structure 1 also includes a second shielding layer 105 and a metal copper wire material 106. The second shielding layer 105 is fixedly arranged inside the inner sheath 102, and the metal copper wire material 106 is fixedly arranged inside the second shielding layer 105. The arrangement of the first shielding layer 103 and the aluminum foil material 104 improves the performance of the power cable body 101 in resisting external electromagnetic interference. The arrangement of the second shielding layer 105 and the metal copper wire material 106 avoids interference between adjacent wire cores inside the power cable body 101.
[0027] The protection mechanism 2 includes a wear-resistant layer 201 and a wear-resistant rubber material 202. The wear-resistant layer 201 is fixedly arranged at the outer end of the power cable body 101. The wear-resistant layer 201 is located at the outer end of the first shielding layer 103. The wear-resistant rubber material 202 is fixedly arranged inside the wear-resistant layer 201. The protection mechanism 2 also includes a protective layer 203 and polyvinyl chloride 204. The protective layer 203 is fixedly arranged inside the power cable body 101. The protective layer 203 is located at the inner end of the first shielding layer 103. The polyvinyl chloride 204 is fixedly arranged inside the polyvinyl chloride 204. The protection mechanism 2 also includes a buffer cavity 205 and a rubber ball 206. The buffer cavity 205 is fixedly arranged inside the power cable body 101. The buffer cavity 205 is located at the inner end of the protective layer 203. The inner sheath 102 is located inside the buffer cavity 205. The rubber ball 206 is fixedly arranged. The protective mechanism 2 further comprises an insulating layer 207 and a polyethylene insulating material 208, the insulating layer 207 is fixedly arranged inside the inner sheath 102, the insulating layer 207 is located at the inner end of the second shielding layer 105, and the polyethylene insulating material 208 is fixedly arranged inside the insulating layer 207. The wear-resistant layer 201 and the wear-resistant rubber material 202 are arranged to improve the wear resistance of the power cable body 101. The protective layer 203 and the polyvinyl chloride 204 are arranged to improve the impact resistance of the power cable body 101. The buffer cavity 205 and the rubber ball 206 are arranged to improve the buffer protection performance. The insulating layer 207 and the polyethylene insulating material 208 are arranged to improve the insulation performance of the power cable body 101.
[0028] Working principle: The first shielding layer 103 and the aluminum foil material 104 are provided to improve the performance of the power cable body 101 in resisting external electromagnetic interference. The second shielding layer 105 and the metal copper wire material 106 are provided to avoid interference between adjacent wire cores inside the power cable body 101. The wear-resistant layer 201 and the wear-resistant rubber material 202 are provided to improve the wear resistance of the power cable body 101. The protective layer 203 and the polyvinyl chloride 204 are provided to improve the impact resistance of the power cable body 101. The buffer cavity 205 and the rubber ball 206 are provided to improve the buffer protection performance of the power cable body 101. The insulating layer 207 and the polyethylene insulating material 208 are provided to improve the insulation performance of the power cable body 101.
[0029] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. An electromagnetic compatibility servo power cable, comprising a main body (1) and a protection mechanism (2), characterized in that: The protection mechanism (2) is located inside the main body mechanism (1); the main body mechanism (1) comprises a power cable body (101) and an inner sheath (102); the inner sheath (102) is located inside the power cable body (101); The main body structure (1) further comprises a first shielding layer (103) and an aluminum foil material (104); the first shielding layer (103) is fixedly arranged inside the power cable body (101); and the aluminum foil material (104) is fixedly arranged inside the first shielding layer (103).
2. The electromagnetic compatibility servo power cable according to claim 1, characterized in that: The main body structure (1) further comprises a second shielding layer (105) and a metal copper wire material (106); the second shielding layer (105) is fixedly arranged inside the inner sheath (102); and the metal copper wire material (106) is fixedly arranged inside the second shielding layer (105).
3. The electromagnetic compatibility servo power cable according to claim 2, characterized in that: The protective mechanism (2) comprises a wear-resistant layer (201) and a wear-resistant rubber material (202); the wear-resistant layer (201) is fixedly arranged at an outer end inside a power cable body (101); the wear-resistant layer (201) is located at an outer end of a first shielding layer (103); and the wear-resistant rubber material (202) is fixedly arranged inside the wear-resistant layer (201).
4. The electromagnetic compatibility servo power cable according to claim 3, characterized in that: The protective mechanism (2) further comprises a protective layer (203) and polyvinyl chloride (204); the protective layer (203) is fixedly arranged inside the power cable body (101); the protective layer (203) is located at the inner end of the first shielding layer (103); and the polyvinyl chloride (204) is fixedly arranged inside the polyvinyl chloride (204).
5. The electromagnetic compatibility servo power cable according to claim 4, characterized in that: The protective mechanism (2) further comprises a buffer cavity (205) and a rubber ball (206); the buffer cavity (205) is fixedly arranged inside the power cable body (101); the buffer cavity (205) is located at the inner end of the protective layer (203); the inner sheath (102) is located inside the buffer cavity (205); the rubber ball (206) is fixedly arranged inside the buffer cavity (205); and the rubber balls (206) are evenly distributed inside the buffer cavity (205).
6. The electromagnetic compatibility servo power cable according to claim 5, characterized in that: The protective mechanism (2) further comprises an insulating layer (207) and a polyethylene insulating material (208); the insulating layer (207) is fixedly arranged inside the inner sheath (102); the insulating layer (207) is located at the inner end of the second shielding layer (105); and the polyethylene insulating material (208) is fixedly arranged inside the insulating layer (207).
Citation Information
Patent Citations
Flexible servo motor cable
CN219676928U