Super capacitor module connecting copper bar
By using nickel-plated copper strips in the supercapacitor module and laser welding fixing, combined with the design of threaded holes and signal acquisition lines, the problem of single-cell signal management in the automatic PACK of the supercapacitor module is solved, and the problem of single-cell signal management in the automatic PACK of the supercapacitor module is realized. More stable power transmission and data acquisition.
Patent Information
- Application Number
- CN202420414260.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-05
AI Technical Summary
In the automatic PACK process of superpower capacitor modules, it is difficult for the prior art to effectively manage the voltage, temperature and charge and discharge current signals of the single cell, resulting in unstable connections and affecting the stability of power transmission.
By installing nickel-plated connecting copper strips in the supercapacitor module, and fixing the battery core ears and the connecting copper strips by laser welding, setting threaded holes to install screws, and connecting them with the signal acquisition line, the single-unit electrical power is achieved by using laser welding. Easy collection of core data.
It improves the reliability of the connection and the stability of power transmission, so that the voltage, temperature and charge and discharge current data of the single cell in the supercapacitor module can be effectively collected, supporting the automatic PACK of the supercapacitor module.
Smart Images

Figure CN222483148U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor module connection copper bars, in particular to a super capacitor module connection copper bar. Background Art
[0002] Super energy capacitors have a wide range of uses. They can be used as a power balancing power source for lifting equipment and can provide ultra-large current power; they can be used as a vehicle starting power source, with higher starting efficiency and reliability than traditional batteries, and can fully or partially replace traditional batteries; they can also be used as photovoltaic + energy storage power storage devices. The combination of photovoltaic power generation and super energy capacitor power storage can largely solve the problem of difficult wiring in various power usage scenarios and improve energy utilization efficiency. Among them, super energy capacitors belong to the category of power batteries.
[0003] In the application of super capacitors, multiple cells are generally assembled in series or in parallel to form a super capacitor module, and the positive and negative electrodes of the super capacitor module are used for output. In order to manage the overcharge and over-discharge phenomenon of the super capacitor module, we need to collect signals such as the voltage, temperature, and charge and discharge current of the single cell. Therefore, it is necessary to install a nickel-plated copper strip in the cell bracket mounting groove at the connection of the tabs of the two cells in the super capacitor module, and use laser welding to weld the cell tabs and the copper strips together. After the copper strips are nickel-plated, they cannot be tinned, so the signal collection wires cannot be connected. In the manual PACK power battery module, the common method is to sandwich a copper sheet for convenient welding between the tabs and the copper strips to facilitate the welding of the signal collection line. In the automatic PACK line of the power battery, if a copper sheet for welding is added, the PACK process will be very complicated. In view of this, it is necessary to modify the copper strip structure of the manual PACK to meet the automatic PACK requirements of the super capacitor module. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a super capacitor module connecting copper bar which improves the reliability of connection, improves the stability of power transmission, facilitates the collection of voltage, temperature and charge and discharge current data, and is more conducive to the automatic PACK of the super capacitor module.
[0005] The utility model discloses a super capacitor module connecting copper bars, comprising multiple groups of battery cells and multiple groups of battery cell brackets, wherein the multiple groups of battery cells are respectively installed between the multiple groups of battery cell brackets, and the multiple groups of battery cells and the multiple groups of battery cell brackets are stacked to form a super capacitor module; the utility model also includes a total output copper bar, a battery cell pole ear, multiple groups of connecting copper bars and multiple groups of threaded holes, wherein every two groups of connecting copper bars are respectively installed on one group of battery cell brackets, the multiple groups of battery cell pole ears are respectively installed on the electrodes of the multiple groups of battery cells, and the multiple groups of battery cell pole ears are respectively pressed on the multiple groups of connecting copper bars, the multiple groups of battery cell pole ears are welded and fixed to the multiple groups of connecting copper bars, and the total output copper bar is installed on the On the outer wall of the core bracket, the total output copper bar is connected with multiple groups of connecting copper bars, threaded holes are respectively provided at both ends of the multiple groups of connecting copper bars, screws are provided on the threaded holes, and the screws are connected to the signal acquisition line; the multiple groups of battery cell ears are fixed to the multiple groups of connecting copper bars by laser welding, so as to improve the reliability of connection and the stability of power transmission; by installing screws on the threaded holes of the multiple groups of connecting copper bars and connecting the screws to the signal acquisition line, it is convenient to collect the voltage, temperature and charge and discharge current data of all single cells in the super capacitor module, which is more conducive to the automatic PACK of the super capacitor module.
[0006] Preferably, a card slot is provided on the multiple groups of battery cell brackets, and a snap structure is provided in the card slot, and the multiple groups of connecting copper bars are respectively fixed to the multiple groups of battery cell brackets through the snap structure; by fixing the multiple groups of connecting copper bars through the snap structure, the multiple groups of connecting copper bars are not easy to fall off, thereby improving the installation stability of the multiple groups of connecting copper bars.
[0007] Preferably, the surfaces of the multiple groups of connecting copper bars are nickel-plated; by nickel-plating the surfaces of the multiple groups of connecting copper bars, the corrosion resistance of the surfaces of the connecting copper bars is improved, and the service life of the connecting copper bars is extended.
[0008] Preferably, the multiple groups of battery cell brackets are made of plastic material, which effectively insulates the battery cells from the outside world and protects the battery cells from friction with the outside world.
[0009] Preferably, the multiple groups of threaded holes on the multiple groups of connecting copper bars are not covered by the multiple groups of battery cell tabs, thereby improving the convenience of installing screws in the threaded holes.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: multiple groups of battery cell tabs are fixed to multiple groups of connecting copper bars by laser welding, thereby improving the reliability of connection and the stability of power transmission; screws are installed on the threaded holes of the multiple groups of connecting copper bars, and the screws are connected to the signal acquisition line, thereby facilitating the collection of voltage, temperature and charge and discharge current data of all single battery cells in the super capacitor module, which is more conducive to the automatic PACK of the super capacitor module. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;
[0012] Figure 2 It is a top view structural diagram of connecting the copper bar and the threaded hole;
[0013] Figure 3 It is a side view schematic diagram of the structure connecting the copper bar and the threaded hole.
[0014] Markings in the attached figure: 1. battery cell; 2. total output copper bar; 3. battery cell tab; 4. connecting copper bar; 5. battery cell bracket; 6. threaded hole. DETAILED DESCRIPTION
[0015] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0016] Example 1
[0017] like Figures 1 to 3 As shown, a super capacitor module connecting copper bars of the utility model comprises multiple groups of battery cells 1 and multiple groups of battery cell brackets 5, wherein the multiple groups of battery cells 1 are respectively installed between the multiple groups of battery cell brackets 5, and the multiple groups of battery cells 1 and the multiple groups of battery cell brackets 5 are stacked into a super capacitor module; it also comprises a total output copper bar 2, a battery cell pole ear 3, multiple groups of connecting copper bars 4 and multiple groups of threaded holes 6, wherein every two groups of connecting copper bars 4 are respectively installed on one group of battery cell brackets 5, the multiple groups of battery cell pole ears 3 are respectively installed on the electrodes of the multiple groups of battery cells 1, and the multiple groups of battery cell pole ears 3 are respectively pressed on the multiple groups of connecting copper bars 4, the multiple groups of battery cell pole ears 3 are welded and fixed to the multiple groups of connecting copper bars 4, the total output copper bar 2 is installed on the outer wall of the battery cell bracket 5, the total output copper bar 2 is connected to the multiple groups of connecting copper bars 4, and the two ends of the multiple groups of connecting copper bars 4 are respectively provided with threaded holes 6, the threaded holes 6 are provided with screws, and the screws are connected to the signal acquisition line;
[0018] like Figure 1 As shown, the multiple groups of battery cell brackets 5 are provided with a card slot, a buckle structure is provided in the card slot, and the multiple groups of connecting copper bars 4 are respectively fixed on the multiple groups of battery cell brackets 5 through the buckle structure;
[0019] In this embodiment, multiple groups of battery cell tabs 3 are fixed to multiple groups of connecting copper bars 4 by laser welding to improve the reliability of connection and the stability of power transmission. By installing screws on the threaded holes 6 of the multiple groups of connecting copper bars 4 and connecting the screws to the signal acquisition line, it is convenient to collect data on the voltage, temperature and charge and discharge current of all single battery cells 1 in the super capacitor module, which is more conducive to the automatic PACK of the super capacitor module.
[0020] Example 2
[0021] On the basis of Example 1, Figure 2 As shown, a super capacitor module of the utility model is connected to the copper bar, and the surface of the multiple groups of connecting copper bars 4 is nickel-plated;
[0022] like Figure 1 As shown, the multiple groups of battery cell brackets 5 are made of plastic;
[0023] like Figure 1 As shown, the multiple groups of threaded holes 6 on the multiple groups of connecting copper bars 4 are not covered by the battery cell tabs 3;
[0024] In this embodiment, by fixing multiple groups of connecting copper bars 4 through a snap-on structure, the multiple groups of connecting copper bars 4 are not easy to fall off, thereby improving the installation stability of the multiple groups of connecting copper bars 4; by nickel-plating the surface of the multiple groups of connecting copper bars 4, the corrosion resistance of the surface of the connecting copper bars 4 is improved, thereby extending the service life of the connecting copper bars 4.
[0025] The utility model provides a super capacitor module connecting copper bars. When working, multiple groups of battery cell tabs 3 are fixed to multiple groups of connecting copper bars 4 by laser welding. Screws are installed on threaded holes 6 of multiple groups of connecting copper bars 4, and the screws are connected to signal acquisition lines, so as to facilitate the collection of voltage, temperature and charge and discharge current data of all single battery cells 1 in the super capacitor module.
[0026] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A super capacitor module connected with copper bars, comprising a plurality of battery cells (1) and a plurality of battery cell brackets (5), wherein the plurality of battery cells (1) are respectively installed between the plurality of battery cell brackets (5), and the plurality of battery cells (1) and the plurality of battery cell brackets (5) are stacked to form a super capacitor module; characterized in that: The invention also comprises a total output copper bar (2), a battery cell pole ear (3), a plurality of groups of connecting copper bars (4) and a plurality of groups of threaded holes (6), wherein every two groups of connecting copper bars (4) are respectively mounted on a group of battery cell brackets (5), the plurality of groups of battery cell pole ears (3) are respectively mounted on the electrodes of the plurality of groups of battery cells (1), and the plurality of groups of battery cell pole ears (3) are respectively pressed onto the plurality of groups of connecting copper bars (4), the plurality of groups of battery cell pole ears (3) and the plurality of groups of connecting copper bars (4) are welded and fixed, the total output copper bar (2) is mounted on the outer wall of the battery cell bracket (5), the total output copper bar (2) is connected to the plurality of groups of connecting copper bars (4), and threaded holes (6) are respectively arranged at both ends of the plurality of groups of connecting copper bars (4), screws are arranged on the threaded holes (6), and the screws are connected to the signal acquisition line.
2. A super capacitor module connecting copper bar as claimed in claim 1, characterized in that: The multiple groups of battery cell brackets (5) are provided with card slots, and card buckle structures are provided in the card slots. The multiple groups of connecting copper bars (4) are respectively fixed to the multiple groups of battery cell brackets (5) through the card buckle structures.
3. A super capacitor module connecting copper bar as claimed in claim 1, characterized in that: The surfaces of the multiple groups of connecting copper bars (4) are nickel plated.
4. A super capacitor module connecting copper bar as claimed in claim 1, characterized in that: The multiple groups of battery cell brackets (5) are made of plastic.
5. The super capacitor module connecting copper bar according to claim 1, characterized in that: The multiple groups of threaded holes (6) on the multiple groups of connecting copper bars (4) are not covered by the multiple groups of battery cell tabs (3).