Wire harness assembling workbench

Abstract

The utility model discloses a wire harness assembling workbench which comprises a frame body, a wire harness placing unit, an assembling unit, a sequence turning unit and a material storage unit, wherein the wire harness placing unit, the assembling unit, the sequence turning unit and the material storage unit are arranged on the frame body. The wire harness placing unit is arranged on the upper side of the frame body, the wire harness placing unit is provided with a plurality of pay-off grooves, and wire harnesses to be assembled are placed in the pay-off grooves; the assembling unit is arranged on the table board on the lower side of the wire harness placing unit, the assembling unit comprises a plurality of positioning blocks, the positioning blocks are used for placing the connectors taken out from the material storage unit, and the wire harnesses to be processed are connected with the connectors in the positioning blocks in an inserted mode to form an assembled product; the sequence turning unit comprises a sequence turning support, and an assembled product is placed on the sequence turning support. When in use, a connector to be assembled is taken out from the material storage unit and placed in the positioning block without being placed on a table top, so that the tidiness of the table top is ensured, the situation that the connector is taken by mistake can be effectively avoided, the wire harness assembling time is greatly saved, the wire harness assembling efficiency is greatly improved, the qualified rate of products can be ensured, and the production efficiency is improved. And the next working procedure can be conveniently carried out.

Description

Technical Field

[0001] The utility model relates to the technical field of wire harness processing, in particular to a wire harness assembly workbench. Background Art

[0002] With the continuous development of science and technology, industrial automation has become an important trend in modern manufacturing. Especially in the field of automobile manufacturing, the production quality and efficiency of wiring harnesses, as key components connecting various parts of the car, directly affect the competitiveness of the entire car.

[0003] At present, the assembly of long wires in the production of automotive wiring harnesses requires a large operating space, and there is no better distinction between the placement of corresponding materials and the status of the products before and after processing, which leads to confusion on the processing workbench, easy assembly errors of materials, low processing efficiency, and difficulty in ensuring the quality of assembled products. Utility Model Content

[0004] The utility model provides a wire harness assembly workbench to overcome the above problems.

[0005] In order to achieve the above purpose, the technical solution of the utility model is:

[0006] A wire harness assembly workbench, comprising a frame and a wire harness placement unit, an assembly unit, a sequence transfer unit and a material storage unit arranged on the frame;

[0007] The harness placement unit is arranged on the upper side of the frame, and the harness placement unit includes a plurality of wire placing grooves arranged in sequence along the transverse direction, and the harness to be assembled is placed in the wire placing grooves; the assembly unit is arranged on the table on the lower side of the harness placement unit and arranged on the frame, and the assembly unit includes a plurality of positioning blocks arranged at intervals, and the positioning blocks are used to place connectors taken out from the material storage unit, and the harness to be processed is plugged into the connector in the positioning block to form an assembly product;

[0008] The transfer unit is arranged at one side of the frame, and the transfer unit comprises a transfer bracket, and the assembly product is placed on the transfer bracket.

[0009] Furthermore, the frame includes a first frame and a second frame, the first frame and the second frame are arranged front and back and connected by a connecting pipe, the height of the first frame is higher than the height of the second frame, the first frame and the second frame are both frame structures formed by detachably connecting a horizontal tube, a vertical tube and a first connecting assembly, and the table top is arranged on the second frame in a horizontal direction;

[0010] The wiring harness placement unit also includes a wiring harness rack and several mounting plates, wherein the several mounting plates form the wiring trough, and the two ends of several first connecting tubes are detachably connected through a second connecting assembly to form the wiring harness rack. A through hole is provided on the top of the mounting plate, and the first connecting tube on the top passes through the through hole to connect the top of the mounting plate. The side of the mounting plate is clamped by the first connecting tube arranged on its outer side, and the bottom of the mounting plate abuts against the first connecting tube arranged on its bottom, and the first connecting tube is installed on the upper side of the first frame through a fifth connecting assembly.

[0011] Furthermore, the assembly unit also includes an assembly frame and an assembly panel, the assembly frame includes a vertical frame and an oblique frame, the vertical frame is vertically arranged and is detachably connected to the first frame through a third connecting component, the oblique frame is tilted, the top of the oblique frame is connected to the vertical frame, and the bottom of the oblique frame is fixed to the table top; the assembly panel is arranged on the oblique frame, and the assembly panel is provided with the positioning block with a positioning groove, and the connector can be placed in the positioning groove.

[0012] Furthermore, the sequence transfer bracket is installed on one side of the first frame, and the sequence transfer bracket is detachably connected to the first frame through a fourth connecting component. The sequence transfer bracket can adjust its position on the first frame through the fourth connecting component.

[0013] Furthermore, the material storage unit includes a material box, and a connecting plate is detachably mounted on the lower side of the table top on the second frame, and the material box is arranged on the connecting plate.

[0014] Furthermore, it also includes a bag rack, which is detachably mounted on the first frame and is arranged on the lower side of the transfer bracket.

[0015] Furthermore, an identification frame is installed on the wiring harness frame, and an identification plate is provided on the identification frame.

[0016] The beneficial effects of the utility model are:

[0017] The wire harness assembly workbench disclosed by the utility model has an assembly unit positioning block that is capable of temporarily storing and fixing connectors that need to be assembled. The wire harnesses to be processed can be placed in different wire release grooves according to their lengths and types, which is convenient for classification and taking according to needs. When assembling the wire harnesses and connectors, the wire harnesses are drawn out from the wire release grooves, the connectors in the assembly unit positioning blocks are installed with the wire harnesses, and then the assembled products are placed on the transfer bracket of the transfer unit for classified placement, which is convenient for the next process. When the wire harness assembly workbench is in use, the connectors to be assembled are taken out from the material storage unit and placed in the positioning blocks, and there is no need to place them on the table top, which ensures the cleanliness of the table top, can effectively avoid wrongly taking or mistakenly taking the connectors, greatly saves the wire harness assembly time, greatly improves the wire harness assembly efficiency, and can ensure the qualified rate of the product, which is convenient for the next process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] Figure 1 It is a schematic diagram of the structure of a wiring harness assembly workbench disclosed in an embodiment of the utility model.

[0020] In the figure: 1. frame; 11. first frame; 12. second frame; 2. harness placement unit; 21. wire trough; 22. harness rack; 221. first connecting pipe; 23. mounting plate; 3. assembly unit; 31. positioning block; 32. assembly rack; 321. vertical rack; 322. oblique rack; 33. assembly panel; 4. transfer unit; 41. transfer bracket; 5. material storage unit; 51. material box; 6. table; 7. connecting plate; 8. bag rack; 9. fixing rod; 10. identification rack; 101. identification plate. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1The wire harness assembly workbench provided in this embodiment is shown, comprising a frame 1 and a wire harness placement unit 2, an assembly unit 3, a sequence transfer unit 4 and a material storage unit 5 arranged on the frame;

[0023] The harness placement unit is arranged on the upper side of the frame, and the harness placement unit includes a plurality of wire placing grooves 21 arranged in sequence along the transverse direction, and the openings of the wire placing grooves face the front side of the operator, and the harness to be assembled is placed in the wire placing grooves; the assembly unit is arranged on the table 6 on the lower side of the harness placement unit and arranged on the frame, and the assembly unit includes a plurality of positioning blocks 31 arranged at intervals, and the positioning blocks are used to place the connectors taken out from the material storage unit, and the harness to be processed is plugged into the connectors in the positioning blocks to form an assembly product;

[0024] The transfer unit is disposed at one side of the frame, and the transfer unit comprises a transfer bracket 41 on which the assembled product is placed.

[0025] The utility model discloses a wire harness assembly workbench, in which the assembly unit positioning blocks are arranged to temporarily store and fix the connectors to be assembled, and the wire harnesses to be processed can be placed in different wire troughs according to their lengths and types, so as to be classified and taken out as needed. When assembling the wire harness and the connector, the wire harness is drawn out from the wire trough, the connector in the assembly unit positioning block is installed with the wire harness, and then the assembled product is placed on the transfer bracket of the transfer unit for classified placement, so as to facilitate the next process. When the wire harness assembly workbench is in use, the connectors to be assembled are taken out from the material storage unit and placed in the positioning blocks, and there is no need to place them on the table, so as to ensure the cleanliness of the table, effectively avoid wrongly taking the connectors, greatly save the wire harness assembly time, greatly improve the wire harness assembly efficiency, and ensure the qualified rate of the products, so as to facilitate the next process. At the same time, the wire harness assembly table has a simple structure, is easy to disassemble and assemble, and can be adjusted according to processing needs (the size and height of the frame, the length and number of the wire troughs, etc.). The constituent materials of the wire harness assembly workbench are easy to obtain and can be reused, so as to save resources and save costs.

[0026] In a specific embodiment, the frame includes a first frame 11 and a second frame 12, the first frame and the second frame are arranged front and back and connected by a connecting pipe, the height of the first frame is higher than the height of the second frame, the first frame and the second frame are both frame structures with adjustable structural size and shape formed by detachably connecting a horizontal tube, a vertical tube and a first connecting component, and the table top is arranged on the second frame in a horizontal direction;

[0027] The harness placement unit also includes a harness rack 22 and a plurality of mounting plates 23, wherein the plurality of mounting plates form the wire placing groove, and the two ends of a plurality of first connecting tubes 221 are detachably connected through a second connecting assembly to form harness racks of different sizes, a through hole is provided on the top of the mounting plate, and the first connecting tube on the top passes through the through hole to connect the top of the mounting plate, and the side of the mounting plate is clamped by the first connecting tube provided on the outer side thereof, and the bottom of the mounting plate abuts against the first connecting tube provided on the bottom thereof, and the first connecting tube is installed on the upper side of the first frame through a sixth connecting assembly;

[0028] The connecting pipe fitting, the first connecting assembly and the second connecting assembly all include a sliding sleeve and a top screw, the sliding sleeve is sleeved on the vertical pipe, and the two ends of the horizontal pipe are installed in the mounting holes on the sliding sleeve and locked by the top screw to form a frame; similarly, the sixth connecting assembly includes a sliding sleeve sleeved on the vertically arranged first connecting pipe and a top screw fixing the sliding sleeve and the first connecting pipe, and the two ends of the horizontal first connecting pipe of the harness frame are respectively arranged in the mounting holes of the sliding sleeve on both sides thereof, and locked by the top screw to form a harness frame; in this embodiment, the mounting plate is made of plastic material, and the first frame, the second frame and the harness frame are all made of steel pipes to ensure the overall connection strength and stability;

[0029] The structural connection mode of the first frame and the second frame is convenient for disassembly and installation, and can also be adjusted according to different needs in actual processing, for example, according to the height of the operator, by means of the sliding sleeve and the top screw to adjust the overall height of the frame and the height of the wiring harness rack; and the connection mode of the wiring harness rack 22 and a plurality of mounting plates 23 is convenient for installing mounting plates of different lengths and adjusting the number of mounting plates according to the actual length of the processed wiring harness and the required quantity, that is, adjusting the length of the wiring harness mounting groove and the number of mounting grooves. This detachable connection mode can improve the applicability and flexibility of use of the wiring harness assembly station and facilitate the assembly operation of the wiring harness.

[0030] In a specific embodiment, the assembly unit 3 also includes an assembly frame 32 and an assembly panel 33, the assembly frame includes a vertical frame 321 and an oblique frame 322, the vertical frame 321 is vertically arranged and is detachably connected to the first frame body through a third connecting component, the oblique frame is tilted, the top of the oblique frame is rotatably connected to the vertical frame through a sliding sleeve and a top screw, and the bottom of the oblique frame is fixed to the table top by screws; the assembly panel is arranged on the oblique frame, and the assembly panel is provided with a positioning block 31 with a positioning groove, and the connector can be placed in the positioning groove. During installation, the connector is taken out of the material box and inserted into the positioning groove in the positioning block for fixing, so as to prevent the problem of mis-installation of the wiring harness connector due to uneven table top when all the wiring harness connectors are on the table top, and to avoid the problem of reduced installation efficiency and large waste of manpower; the oblique frame and the assembly panel are tilted to shorten the path length of manual pick-up and placement of the connector, shorten the displacement of the hand in this process, thereby reducing the time used for picking up and placing the connector, and improving the efficiency of wiring harness assembly.

[0031] In a specific embodiment, the transfer bracket 41 is installed on one side of the first frame 11, and the transfer bracket is detachably connected to the first frame through a fourth connecting component. The transfer bracket can adjust its position (height) on the first frame 11 through the fourth connecting component. A number of positioning columns are arranged at intervals on the bracket. The wiring harness (assembly) installed with the connector is overlapped on the transfer bracket for temporary storage, and assemblies of different specifications are placed in the placement intervals formed by different positioning columns. Assemblies of different types or specifications are classified and placed to facilitate the next process, thereby further improving the assembly efficiency of the wiring harness. The structure of the fourth connecting component is consistent with the structure of the first connecting component, the second connecting component and the third connecting component, including a sliding sleeve and a top screw. The sliding sleeve is arranged on the first frame, and one end of the transfer bracket is arranged in the mounting hole of the sliding sleeve and can be locked by a top screw, thereby improving the convenience of adjusting and replacing the transfer bracket.

[0032] In a specific embodiment, the material storage unit 5 includes a material box 51, and a connecting plate 7 is detachably (threadedly connected) installed on the lower side of the table top 6 on the second frame. The material box is arranged on the connecting plate, and a variety of connectors of different types are classified and placed in the material box to facilitate the removal of connectors when organizing wire harnesses and connectors. The connecting plate provides an installation position for the material box.

[0033] In a specific embodiment, it also includes a bag rack 8, which is detachably mounted on the first frame 11 and is arranged on the lower side of the transfer bracket 41. The bag rack 8 is slidably connected to the vertical tube of the first frame 11 through the fixing rod 9 and the fifth connecting component. The fifth connecting component is also configured as a sliding sleeve and a top screw structure, which is convenient for adjusting the position of the bag rack on the first frame to adapt to the length of wire harnesses of different lengths. The bag rack can protect the connector installed at the end of the wire harness to avoid scratches and damage to the connector.

[0034] In a specific embodiment, an identification frame 10 is installed on the harness frame 22, and an identification plate facing the operator is provided on the identification frame for pasting paper documents such as operation process documents, operation record sheets or maintenance sheets.

[0035] The specific operation process of using a wiring harness assembly workbench disclosed in this embodiment is: during installation, the connector is taken out from the material box and inserted into the positioning groove in the positioning block for fixing, and then the required wiring harness is drawn out from the wire placement groove and placed on the table top, and the end of the wiring harness is plugged into the connector in the positioning groove for assembly to form an assembled product, and the assembled product is placed on the transfer bracket for classification and temporary storage, and at the same time, the connector end of the assembly product is placed in the bag rack to protect the connector, and the assembled product is placed on the transfer bracket for the next process.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A wiring harness assembly workbench, characterized in that: It comprises a frame (1) and a wire harness placement unit (2), an assembly unit (3), a sequence transfer unit (4) and a material storage unit (5) arranged on the frame; The harness placement unit is arranged on the upper side of the frame, and includes a plurality of wire placing grooves (21) arranged in sequence along the transverse direction, and the harness to be assembled is placed in the wire placing grooves; the assembly unit is arranged on the table (6) arranged on the lower side of the harness placement unit and on the frame, and includes a plurality of positioning blocks (31) arranged at intervals, and the positioning blocks are used to place connectors taken out from the material storage unit, and the harness to be processed is plugged into the connector in the positioning block to form an assembled product; The transfer unit is arranged on one side of the frame, and comprises a transfer bracket (41) on which the assembled product is placed.

2. The wire harness assembly workbench according to claim 1, characterized in that: The frame comprises a first frame (11) and a second frame (12), the first frame and the second frame are arranged front and back and connected by a connecting pipe, the height of the first frame is higher than the height of the second frame, the first frame and the second frame are both frame structures formed by detachably connecting a horizontal pipe, a vertical pipe and a first connecting component, and the table top is arranged on the second frame in a horizontal direction; The wiring harness placement unit also includes a wiring harness rack (22) and a plurality of mounting plates (23), wherein the plurality of mounting plates form the wiring trough, and the two ends of a plurality of first connecting tubes (221) are detachably connected via a second connecting assembly to form the wiring harness rack, a through hole is provided at the top of the mounting plate, and the first connecting tube at the top passes through the through hole to connect the top of the mounting plate, the side of the mounting plate is clamped by the first connecting tube provided on the outer side thereof, and the bottom of the mounting plate abuts against the first connecting tube provided on the bottom thereof, and the first connecting tube is installed on the upper side of the first frame via a sixth connecting assembly.

3. The wire harness assembly workbench according to claim 2, characterized in that: The assembly unit (3) further comprises an assembly frame (32) and an assembly panel (33), wherein the assembly frame comprises a vertical frame (321) and an oblique frame (322), wherein the vertical frame (321) is arranged vertically and is detachably connected to the first frame body via a third connection assembly, and the oblique frame is arranged obliquely, wherein the top of the oblique frame is connected to the vertical frame, and the bottom of the oblique frame is fixed to the table top; the assembly panel is arranged on the oblique frame, and the assembly panel is provided with the positioning block (31) having a positioning groove, and the connector can be placed in the positioning groove.

4. The wire harness assembly workbench according to claim 2, characterized in that: The sequence transfer bracket (41) is installed on one side of the first frame (11), and the sequence transfer bracket is detachably connected to the first frame via a fourth connecting component. The position of the sequence transfer bracket on the first frame (11) can be adjusted via the fourth connecting component.

5. The wire harness assembly workbench according to claim 2, characterized in that: The material storage unit (5) comprises a material box (51), a connecting plate (7) is detachably mounted on the lower side of the table top (6) on the second frame, and the material box is arranged on the connecting plate.

6. The wire harness assembly workbench according to claim 2, characterized in that: It also includes a bag rack (8), which is detachably mounted on the first frame body and is arranged on the lower side of the transfer bracket.

7. The wire harness assembly workbench according to claim 2, characterized in that: An identification frame (10) is installed on the wiring harness frame (22), and an identification plate (101) is provided on the identification frame.

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