Waste gas treatment device
By separating the filter material into two upper and lower parts in the exhaust gas treatment device, allowing the other part to continue working when part is replaced, the problem of stopping operation when existing equipment replaces adsorbents is solved, ensuring the normal operation of the device and factory production Continuity.
Patent Information
- Application Number
- CN202420403656.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-04
AI Technical Summary
Existing waste gas treatment equipment needs to be stopped when replacing adsorbent materials, which affects the normal production process of the factory.
An exhaust gas treatment device is designed to separate the filter material into two upper and lower parts through a breathable baffle, partition and positioning partition, allowing the other part to continue working when part of the filter material is replaced to ensure the normal operation of the device.
It ensures the normal and continuous operation of the exhaust gas treatment device during the replacement and maintenance of adsorbent materials, and reduces the impact on the factory production process.
Smart Images

Figure CN222489378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas treatment, in particular to a waste gas treatment device. Background Art
[0002] Waste gas treatment mainly deals with various industrial waste gases generated in the industrial environment, such as dust particles, smoke, odorous gases and toxic and harmful gases. For example, factory smoke waste gas, workshop dust waste gas, organic waste gas, waste gas odor, acid and alkali waste gas and chemical waste gas are purified to meet the waste gas emission standards;
[0003] Taking the treatment of VOCs waste gas as an example, it includes thermal destruction method, adsorption method, biological treatment method, pressure swing adsorption separation and purification technology, oxidation method, liquid absorption method and condensation recovery method; among them, the adsorption method can treat low-concentration, high-flux organic waste gas, especially the use of adsorbent products to adsorb VOCs waste gas, which requires less energy consumption and has a higher purification efficiency for organic waste gas;
[0004] However, after using the adsorbent product for a period of time, the void structure inside the adsorbent is saturated and needs to be replaced. During the process of replacing the adsorbent inside the equipment, the equipment needs to be stopped, which will affect the normal production process of the factory.
[0005] For example, the existing adsorption-type exhaust gas treatment equipment with application number CN202223098351.X discloses a solution of a limit assembly that can be quickly snapped together and disassembled, so that the shell components located on the side can be removed to increase the maintenance operation area, thereby replacing the internal filter materials and other components; however, the above technical solution also requires the equipment to stop running during the process of replacing the adsorbent inside the equipment, affecting the normal production process of the factory. Utility Model Content
[0006] In order to ensure the normal and continuous operation of the exhaust gas treatment device during the replacement and maintenance of the adsorbent material inside the equipment, thereby reducing the impact on the factory production process, the utility model adopts the following technical solutions:
[0007] The technical solution adopted by the utility model to solve its technical problems is:
[0008] Provided is an exhaust gas treatment device, comprising an operating cabin and a waste filter cabin. The operating cabin is installed at the end of an exhaust duct device in a factory or a dust-free workshop, for example, connected to an air outlet of a ventilator through a pipeline, and the waste filter cabin is installed on the other side of the operating cabin.
[0009] The waste filter compartment is equipped with filter material for filtering waste gas. The waste gas in the factory passes through exhaust pipes, ventilators and other factory equipment and then enters the operating compartment of the present application. Under the action of the filter material in the waste filter compartment, harmful components in the waste gas are intercepted, and the purified gas passes through the filter material and is discharged into the atmosphere.
[0010] The filter material in the waste filter chamber is divided into two parts, an upper part and an lower part, by switching the filter materials of the two parts for separate use, and the filter material that needs to be replaced is disassembled and replaced. At the same time, the filter material of the other part can still filter the exhaust gas, thereby ensuring the normal and continuous operation of the exhaust gas treatment device during the replacement and maintenance of the adsorbent material inside the equipment, thereby reducing the impact on the factory production process.
[0011] A lifting gate is vertically slidably mounted on the side of the positioning partition.
[0012] The lifting gate is provided with an exhaust channel I and an exhaust channel II, and the positioning partition is provided with an access channel I and an access channel II. The access channel I and the access channel II can be respectively connected to the filter material divided into two parts, the upper and the lower parts.
[0013] By manually adjusting the vertical relative positions of the lifting gate plate and the positioning partition, the state in which the exhaust channel I is connected to the access channel I or the state in which the exhaust channel II is connected to the access channel II is switched.
[0014] The filter material uses one or more adsorbents such as silica gel, alumina, activated carbon, zeolite molecular sieve, carbon molecular sieve and polyacrylamide.
[0015] Furthermore, according to the different types or concentrations of waste gas generated by different processes in factories and dust-free workshops, the filter material divided into upper and lower parts by the breathable baffle, partition and positioning partition can use different types of filter materials, so as to carry out targeted adsorption and purification treatment of designated types of waste gas.
[0016] Furthermore, the filter material is installed in the waste filter compartment through a filter material containing box.
[0017] Furthermore, the partition and the positioning partition are detachably fixedly installed in the waste filter chamber and the operation chamber respectively, so as to limit the position of the filter material containing box.
[0018] Furthermore, the air-permeable baffle is detachably fixedly mounted at the end of the waste filter chamber, and the filter material in the waste filter chamber can be replaced by removing the air-permeable baffle.
[0019] Furthermore, the air-permeable baffle is composed of air-permeable baffle I and air-permeable baffle II, and air-permeable baffle I and air-permeable baffle II are divided into upper and lower sides located at the end of the partition. The air-permeable baffle I and air-permeable baffle II are removed separately, and the filter material divided into upper and lower parts by the air-permeable baffle, the partition and the positioning partition is replaced separately.
[0020] Furthermore, the operation cabin and the waste filter cabin are fixedly installed by providing an integrally formed flange structure at the ends of the operation cabin and the waste filter cabin, and then fixing the operation cabin and the waste filter cabin together by using fasteners.
[0021] Furthermore, the waste filter chamber and the breathable baffle are detachably fixedly installed by fasteners such as quick-release screws.
[0022] Compared with the prior art, the beneficial effects of the utility model are:
[0023] 1. The waste gas treatment device of the utility model example is provided with a breathable baffle, a partition and a positioning baffle. The filter material is divided into two parts, an upper part and a lower part, by the breathable baffle, the partition and the positioning baffle. By switching the filter materials of the two parts for separate use, the normal and continuous operation of the waste gas treatment device is guaranteed during the replacement and maintenance of the adsorbent material inside the equipment, thereby reducing the impact on the factory production process.
[0024] 2. The waste gas treatment device of the utility model example is provided with a breathable baffle covering the entire end. By removing the breathable baffle as a whole, a large area of operating space for removing the filter material as a whole can be provided, which is conducive to rapid manual operation.
[0025] 3. The waste gas treatment device of the utility model example is provided with a control handle for directly controlling the lifting and lowering movement of the lifting gate plate. When the filter material of one part inside the device needs to be replaced, the use status of the two parts of the filter material can be quickly switched. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0027] Figure 1 It is a schematic diagram of the overall structure of the waste gas treatment device of the utility model;
[0028] Figure 2 It is a cross-sectional schematic diagram of the exhaust gas treatment device of the utility model as a whole;
[0029] Figure 3 The structure diagram of the waste gas treatment device of the utility model is shown in FIG. Figure 1 ;
[0030] Figure 4The structure diagram of the waste gas treatment device of the utility model is shown in FIG. Figure 2 ;
[0031] Figure 5 The relative positions of the lifting gate and the positioning partition of the utility model are shown in FIG. Figure 1 ;
[0032] Figure 6 The relative positions of the lifting gate and the positioning partition of the utility model are shown in FIG. Figure 2 ;
[0033] Figure 7 The relative positions of the lifting gate and the positioning partition of the utility model are shown in FIG. Figure 3 .
[0034] In the figure: operating cabin 11; filter waste cabin 12; breathable baffle Ⅰ121; breathable baffle Ⅱ122; control handle 13; gear 14; limit track 15; upper sealing plate 16; lower sealing plate 17; filter material accommodating box 21; filter material 22; vent 23; partition 24; lifting gate 31; exhaust channel Ⅰ32; exhaust channel Ⅱ33; rack 34; positioning partition 41; groove 42; access channel Ⅰ43; access channel Ⅱ44. DETAILED DESCRIPTION
[0035] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.
[0036] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.
[0037] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0038] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0040] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. It should also be noted that, for ease of description, only the parts related to the utility model are shown in the drawings.
[0041] Reference Figure 1 , Figure 5 , Figure 6 and Figure 7 As shown, an embodiment of the waste gas treatment device provided by the utility model is described, which ensures the normal and continuous operation of the waste gas treatment device and reduces the impact on the factory production process during the replacement and maintenance of the adsorbent material inside the device:
[0042] The main part of the exhaust gas treatment device is composed of an operating cabin 11 and a waste filter cabin 12 , in which a filter material 22 for filtering exhaust gas is installed.
[0043] The filter material 22 in the waste filter chamber 12 is divided into two upper and lower parts by the air-permeable baffle, the partition 24 and the positioning partition 41 , and a lifting gate 31 is vertically slidably mounted on the side of the positioning partition 41 .
[0044] The lifting gate plate 31 is provided with an exhaust channel I 32 and an exhaust channel II 33 , and the positioning partition plate 41 is provided with an access channel I 43 and an access channel II 44 that can communicate with the filter material 22 divided into two upper and lower parts.
[0045] By manually adjusting the vertical relative position of the lifting gate plate 31 and the positioning partition plate 41, the exhaust channel I 32 is switched to be connected with the access channel I 43 or the exhaust channel II 33 is switched to be connected with the access channel II 44;
[0046] When the exhaust channel I 32 is connected to the access channel I 43 , the exhaust gas is filtered only by the filter material 22 located at the upper portion.
[0047] When the exhaust channel II 33 is connected to the access channel II 44 , the exhaust gas is filtered only by the filter material 22 located at the lower part.
[0048] By switching the two parts of the filter material 22 for separate use, the filter material 22 that needs to be replaced can be disassembled and replaced, and at the same time, the other part of the filter material 22 can still filter and process the exhaust gas, thereby ensuring the normal and continuous operation of the exhaust gas treatment device during the replacement and maintenance of the adsorbent material inside the equipment, thereby reducing the impact on the factory production process.
[0049] Reference Figure 5 , Figure 6 and Figure 7 As shown, an embodiment of the waste gas treatment device provided by the utility model is described, which switches the working state of the two parts of the filter material 22 in the waste filter chamber 12:
[0050] like Figure 5 As shown, when the lift gate 31 is raised to the top, the exhaust channel I 32 and the access channel I 43 are connected. At this time, only the filter material 22 located at the upper part of the waste filter chamber 12 is in the working state;
[0051] Then manually rotate the control handle 13 to drive the lifting gate 31 to move downward. Figure 6 As shown, the exhaust channel I 32 and the access channel I 43 are isolated, and the exhaust channel II 33 begins to communicate with the access channel II 44 until Figure 7 As shown, the exhaust channel II 33 is completely connected with the access channel II 44. At this time, only the filter material 22 located at the lower part of the waste filter chamber 12 is in working condition.
[0052] Reference Figure 1 and Figure 2 As shown, an embodiment of the exhaust gas treatment device provided by the utility model is described, in which the vertical relative positions of the lifting gate plate 31 and the positioning partition plate 41 are adjusted manually:
[0053] A plurality of racks 34 are fixedly mounted on the lifting gate plate 31, and a control handle 13 is rotatably mounted in the operating cabin 11. A plurality of gears 14 corresponding to the number and position of the plurality of racks 34 are fixedly mounted on the control handle 13. The gears 14 are connected to each other through meshing transmission. The control handle 13 is manually rotated to realize manual adjustment of the vertical relative position between the lifting gate plate 31 and the positioning partition 41, and switch the exhaust channel I 32 to be connected to the access channel I 43 or the exhaust channel II 33 to be connected to the access channel II 44.
[0054] Reference Figure 2 and Figure 3 As shown, the waste gas treatment device provided by the utility model is described, the filter material 22 is installed in the waste filter chamber 12 through the filter material receiving box 21, and the filter material 22 in the waste filter chamber 12 is replaced by replacing the filter material receiving box 21:
[0055] The filter material 22 is installed in the waste filter chamber 12 through a filter material containing box 21. The filter material containing box 21 is installed in the waste filter chamber 12 by horizontal sliding. Multiple ventilation holes 23 are respectively arranged on both sides of the filter material containing box 21. There is only one filter material containing box 21 located on the upper side of the partition 24, and there are multiple filter material containing boxes 21 located on the lower side of the partition 24. The multiple filter material containing boxes 21 are stacked and arranged.
[0056] In this application, Figure 2 In the process, the filter material container box 21 located on the upper side of the partition 24 is only used during the replacement operation of the filter material container box 21 located on the lower side of the partition 24, which plays a role of transition and connection, ensures the normal and continuous operation of the exhaust gas treatment device, and reduces the impact on the factory production process. After the filter material container box 21 located on the lower side of the partition 24 is replaced, the filter material container box 21 located on the upper side of the partition 24 is reused for exhaust gas purification treatment operations.
[0057] On the basis of the above-mentioned embodiment, the filter material 22 divided into the upper and lower parts respectively uses one or more of silica gel, alumina, activated carbon, zeolite molecular sieve, carbon molecular sieve and polyacrylamide; the filter material containing box 21 located on the upper and lower sides of the partition 24 is provided with equal amounts of filter materials 22 of different types, so as to carry out targeted adsorption and purification treatment according to the types of waste gas generated by different processes in factories and dust-free workshops.
[0058] The two sides of the filter material containing box 21 are respectively in contact with the air permeable baffle and the positioning partition 41 , so that the filter material containing box 21 can be stably placed between the air permeable baffle and the positioning partition 41 .
[0059] Reference Figure 2 and Figure 3 As shown, an embodiment of the waste gas treatment device provided by the utility model is described to increase the uniform flow performance of the waste gas connected to the filter material 22:
[0060] A groove 42 is provided in the middle of one side where the positioning partition 41 abuts against the filter material holding box 21. After the exhaust gas enters the groove from the access channel I 43 or the access channel II 44, it enters the filter material 22 through the vent hole 23 at the end of the filter material holding box 21, thereby reducing the influence of the size problem of the access channel I 43 and the access channel II 44 on the uniformity of the flow of the exhaust gas in the access filter material 22.
[0061] Reference Figure 2 and Figure 3 As shown, an embodiment of the exhaust gas treatment device provided by the utility model is described, which increases the stability of the lifting gate 31 during the lifting process in the operating cabin 11 to ensure the normal operation of the equipment:
[0062] Limiting grooves are respectively arranged on both sides of the lifting gate plate 31 , and the limiting grooves on both sides are respectively engaged and slidably connected with the limiting rails 15 fixedly installed at both ends of the operating cabin 11 .
[0063] Among them, the limiting track 15 plays a guiding and positioning role, so that the gear 14 and the rack 34 can always maintain a meshing state, and the lifting gate 31 and the positioning partition 41 can always fit together, avoiding exhaust gas leakage from the gap between the lifting gate 31 and the positioning partition 41, thereby increasing the production safety and environmental protection of factories and dust-free workshops.
[0064] Furthermore, an upper sealing plate 16 and a lower sealing plate 17 are fixedly installed at the upper and lower ends of the operating cabin 11 , respectively. The upper sealing plate 16 and the lower sealing plate 17 are plug-in and slidably connected to the upper and lower sides of the lifting gate plate 31 , respectively.
[0065] Among them, a channel opening corresponding to the position and size of the access channel I 43 is provided on the upper sealing plate 16 to ensure the normal use of the filter material 22 located in the upper part of the waste filter chamber 12.
[0066] Furthermore, a lubricating layer is provided on the outer surfaces of the upper sealing plate 16 and the lower sealing plate 17 to improve the smoothness and stability of the lifting gate plate 31 during the lifting and lowering process in the operating cabin 11 .
[0067] The lubricating layer is achieved by applying lubricating oil or grease.
[0068] Reference Figure 2 and Figure 3 As shown, an embodiment of the waste gas treatment device provided by the utility model is described, in which the installation state of the filter material 22 in the filter material containing box 21 is improved to increase the purification efficiency of the waste gas:
[0069] The filter material 22 is composed of a plurality of overlapping sheet-like filter materials, wherein the sheet-like filter material is obtained by packaging an adsorbent in a breathable package such as non-woven fabric and then extruding it into a flat square.
[0070] The types and qualities of the adsorbent materials in the plurality of sheet filter materials can be set to be the same or different. The types of materials can be selected from silica gel, alumina, activated carbon, zeolite molecular sieve, carbon molecular sieve and polyacrylamide, thereby improving the efficiency of the equipment in purifying and adsorbing the waste gas generated in factories and dust-free workshops.
[0071] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.
[0072] Except for the technical features described in the specification, the other technical features are known technologies to those skilled in the art. In order to highlight the innovative features of the present utility model, the other technical features will not be described in detail here.
Claims
1. An exhaust gas treatment device, comprising an operating cabin (11) installed at an end of an air outlet of a ventilator, and a waste filter cabin (12) installed at an end of the operating cabin (11), wherein a filter material (22) for filtering exhaust gas is installed in the waste filter cabin (12), characterized in that: The filter material (22) in the waste filter chamber (12) is divided into two upper and lower parts by a breathable baffle, a partition (24) and a positioning partition (41), and a lifting gate (31) is vertically slidably mounted on the side of the positioning partition (41); The lifting gate plate (31) is provided with an exhaust channel I (32) and an exhaust channel II (33), and the positioning partition plate (41) is provided with an access channel I (43) and an access channel II (44) that can communicate with the filter material (22) divided into upper and lower parts; By adjusting the vertical relative position of the lifting gate plate (31) and the positioning partition plate (41), the state in which the exhaust channel I (32) is connected to the access channel I (43) or the state in which the exhaust channel II (33) is connected to the access channel II (44) is switched; When the exhaust channel I (32) is connected to the access channel I (43), the exhaust gas is filtered only by the filter material (22) located at the upper portion; When the exhaust channel II (33) is connected to the access channel II (44), the exhaust gas is filtered only by the filter material (22) located at the lower part; The partition plate (24) and the positioning partition plate (41) are respectively detachably fixedly installed in the waste filter chamber (12) and the operating chamber (11), and the air permeable baffle is detachably fixedly installed at the end of the waste filter chamber (12).
2. The exhaust gas treatment device according to claim 1, characterized in that: The filter material (22) is installed in the waste filter chamber (12) via a filter material containing box (21); the filter material containing box (21) is slidably installed in the waste filter chamber (12); a plurality of vent holes (23) are respectively provided on both sides of the filter material containing box (21); and both sides of the filter material containing box (21) are respectively in contact with a breathable baffle and a positioning partition (41).
3. The exhaust gas treatment device according to claim 1, characterized in that: The air-permeable baffle is composed of an air-permeable baffle I (121) and an air-permeable baffle II (122), and the air-permeable baffle I (121) and the air-permeable baffle II (122) are divided into upper and lower sides located at the end of the partition (24).
4. The exhaust gas treatment device according to claim 1, characterized in that: A plurality of racks (34) are fixedly mounted on the lifting gate plate (31), a control handle (13) is rotatably mounted in the operating cabin (11), a gear (14) is fixedly mounted on the control handle (13), and the gears (14) are connected to each other through meshing transmission.
5. The exhaust gas treatment device according to claim 1, characterized in that: Limiting grooves are respectively arranged on both sides of the lifting gate plate (31), and the limiting grooves on both sides are respectively engaged and slidably connected with limiting rails (15) fixedly installed at both ends inside the operating cabin (11).
6. The exhaust gas treatment device according to claim 5, characterized in that: An upper sealing plate (16) and a lower sealing plate (17) are fixedly mounted at the upper and lower ends of the operating cabin (11), respectively. The upper sealing plate (16) is provided with a channel opening corresponding in position and size to the access channel I (43). The upper sealing plate (16) and the lower sealing plate (17) are respectively plug-connected and slidably connected to the upper and lower sides of the lifting gate plate (31).
7. The exhaust gas treatment device according to claim 6, characterized in that: The outer surfaces of the upper sealing plate (16) and the lower sealing plate (17) are provided with a lubricating layer.
8. The exhaust gas treatment device according to claim 1, characterized in that: A groove (42) is provided in the middle of one side of the positioning partition (41) abutting against the filter material containing box (21).
9. The exhaust gas treatment device according to claim 1, characterized in that: The filter material (22) is composed of a plurality of sheet-shaped filter materials overlapped with each other.
Citation Information
Patent Citations
Adsorption type waste gas treatment equipment
CN218573235U