Shredding machine with clamping mechanism

The existing shredder is solved by designing a clamping mechanism in the shredder, using a U-shaped clamp and clamping cylinder to clamp the material, and automatically inserting the material into the feed hopper through the XY displacement platform and the lifting cylinder. The problem of poor automation achieves high automation and high security.

CN222490361UActive Publication Date: 2025-02-18TIANJIN JINHONG METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202421090605.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-18
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing shredders are not convenient for automatic clamping into the feed hopper of the shredder main body, which has poor automation, resulting in a large consumption of manpower and material resources.

Method used

A shredder with a clamping mechanism is designed, using a U-shaped clamp and a clamping cylinder to clamp the material, and moving the material to the feed hopper through an XY displacement platform and a lifting cylinder, using clamping The electric cylinder drives the clamp to open, so that the material automatically falls into the hopper.

Benefits of technology

It realizes high automation of the shredder, the convenience of clamping into the feed hopper, improves safety, and reduces manpower and material consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shredding machines, in particular to a shredding machine with a material clamping mechanism, which comprises a base, a shredding machine main body, a feed hopper and a material platform, the shredding machine main body is mounted at one end of the top of the base through a support plate and bolts, and top plates are mounted at the top of the base and positioned on two sides of the shredding machine main body through support rods. A dust collector is mounted at the top of the top plate through a mounting seat; an XY displacement platform is mounted at the bottom of the top plate through screws, a lifting electric cylinder is mounted at the bottom driving end of the XY displacement platform through a mounting seat, a U-shaped clamp is mounted on an output shaft of the lifting electric cylinder through screws, and clamping plates are arranged at the two ends in the U-shaped clamp. According to the shredding machine, materials can be automatically clamped to enter the feeding hopper of the shredding machine body conveniently, automation is high, and safety is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shredders, in particular to a shredder with a material clamping mechanism. Background Art

[0002] A shredder is a machine used for coarse crushing, mainly used to process unprocessed raw materials or scraps, recycling industry, to make them smaller in size. Its working principle usually includes a set of rotating cutting blades or gears, which cooperate with each other to shear, tear and crush the materials. The material enters through the inlet of the shredder, and then is cut into smaller pieces and discharged from the outlet.

[0003] The existing shredder is not convenient for automatically clamping materials into the feed hopper of the shredder body, and has poor automation and is not convenient for saving manpower and material resources. Summary of the invention

[0004] In view of the problems in the prior art, the utility model provides a shredder with a material clamping mechanism, which is convenient for automatically clamping materials into a feeding hopper of the shredder body, has high automation and greatly improved safety.

[0005] The technical solution adopted by the utility model to solve the technical problem is a shredder with a material clamping mechanism, comprising a base, a shredder body, a feed hopper and a material table, the top end of the base is mounted with the shredder body through a support plate and bolts, the top of the base and located on both sides of the shredder body are mounted with a top plate through support rods, and a dust collector is mounted on the top of the top plate through a mounting seat;

[0006] An XY displacement platform is installed at the bottom of the top plate by screws, and a lifting electric cylinder is installed at the bottom driving end of the XY displacement platform by a mounting seat, a U-shaped clamp is installed on the output shaft of the lifting electric cylinder by screws, clamping plates are provided at both ends of the U-shaped clamp, and a clamping electric cylinder is installed at both ends of the outer side of the U-shaped clamp by a mounting seat, and the output shaft of the clamping electric cylinder passes through the U-shaped clamp to connect the clamping plates.

[0007] By adopting the above technical solution, the visual inspection camera can be used to record and photograph the material clamping and tearing process, and the data can be transmitted to the industrial computer connected thereto for remote inspection. The shredder can automatically clamp the material into the feed hopper of the shredder body, which has high automation and greatly improved safety.

[0008] Specifically, the suction port of the vacuum cleaner is connected to the suction head through a suction pipe, and the suction pipe runs through the top plate, and the suction head is located on one side of the top of the feed hopper.

[0009] Specifically, a feed hopper is installed on the top of the shredder body through screws.

[0010] Specifically, a feeding opening is provided at the bottom of the shredder body and the feeding opening is located between the support plates.

[0011] Specifically, a material table is installed on the top of the base and at one end of the shredder body through a column.

[0012] By adopting the above technical solution, the material to be shredded is placed on the top of the material table, the power of the lifting electric cylinder is turned on to drive the U-shaped clamp to move downward, so that the U-shaped clamp is clamped on the outside of the material, the power of the clamping electric cylinder is turned on, and the clamping electric cylinder is used to drive the clamps to move toward each other, thereby clamping and fixing the material.

[0013] Specifically, a suspension rod is installed at the bottom of the top plate and at one end of the XY displacement platform through screws, and a visual inspection camera is installed at the bottom of the suspension rod through a clamping seat.

[0014] By adopting the above technical solution, the visual inspection camera can be used to record and photograph the material clamping and tearing process, and transmit the video to the industrial computer connected to it, so as to facilitate remote inspection.

[0015] Beneficial effects of the utility model:

[0016] The utility model discloses a shredder with a clamping mechanism. When the power of the lifting electric cylinder is turned on, the U-shaped clamp is driven to move downward, so that the U-shaped clamp is clamped on the outside of the material. When the power of the clamping electric cylinder is turned on, the clamping electric cylinder is used to drive the clamping plates to move toward each other, thereby clamping and fixing the material.

[0017] The utility model discloses a shredder with a clamping mechanism, which then lifts the clamped material to a certain height, and again uses an XY displacement platform to move the material to the top of the feed hopper, and uses a clamping electric cylinder to drive the clamping plate to open, so that the material automatically falls into the feed hopper, and is quickly shredded by the shredder body and discharged from the discharge port, and uses a vacuum cleaner and a vacuum head to conveniently suck dust during the shredding process to avoid pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a bottom view of the utility model;

[0021] Figure 3 This is a schematic diagram of the U-shaped clamp structure of the utility model.

[0022] In the figure: 1. Feed hopper; 2. Support rod; 3. Dust suction head; 4. Dust suction tube; 5. Vacuum cleaner; 6. XY displacement platform; 7. Top plate; 8. Hanging rod; 9. Visual inspection camera; 10. Lifting cylinder; 11. Support plate; 12. Clamp; 13. U-shaped clamp; 14. Clamping cylinder; 15. Material table; 16. Column; 17. Base; 18. Feeding port; 19. Shredder body. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] In order to facilitate the automatic clamping of materials into the feed hopper of the shredder body, the automation is high and the safety is greatly improved. Figure 1-3 As shown, the shredder with a material clamping mechanism described in the utility model comprises a base 17, a shredder body 19, a feed hopper 1 and a material table 15, the top end of the base 17 is mounted with the shredder body 19 through a support plate 11 and bolts, the top of the base 17 and located on both sides of the shredder body 19 are mounted with a top plate 7 through support rods 2, and the top of the top plate 7 is mounted with a dust collector 5 through a mounting seat;

[0025] An XY displacement platform 6 is installed at the bottom of the top plate 7 by screws, and a lifting electric cylinder 10 is installed at the bottom driving end of the XY displacement platform 6 by a mounting seat, and a U-shaped clamp 13 is installed on the output shaft of the lifting electric cylinder 10 by screws, and clamping plates 12 are provided at both ends of the U-shaped clamp 13, and a clamping electric cylinder 14 is installed at both ends of the outer side of the U-shaped clamp 13 by a mounting seat, and the output shaft of the clamping electric cylinder 14 passes through the U-shaped clamp 13 to connect the clamping plate 12.

[0026] When in use, the visual inspection camera 9 is used to record and photograph the material clamping and tearing process, and transmit the data to the industrial computer connected thereto for remote inspection. The shredder can automatically clamp the material into the feed hopper of the shredder body, which is highly automated and greatly improves safety.

[0027] For example, Figure 1 As shown, the utility model also includes that the suction port of the vacuum cleaner 5 is connected to the vacuum head 3 through the vacuum pipe 4 and the vacuum pipe 4 passes through the top plate 7 , and the vacuum head 3 is located on one side of the top end of the feed hopper 1 .

[0028] When in use, the vacuum cleaner 5 and the vacuum head 3 are used to conveniently suck out the dust during the shredding process to avoid pollution.

[0029] For example, Figure 1 As shown, the utility model also includes that a feed hopper 1 is mounted on the top of the shredder body 19 by screws.

[0030] When in use, the feed hopper 1 is convenient for feeding the material to be shredded into the shredder body 19 .

[0031] For example, Figure 1 As shown, the utility model also includes that a feed opening 18 is provided at the bottom of the shredder body 19 and the feed opening 18 is located between the support plates 11 .

[0032] When in use, the shredder body 19 is used to quickly shred the shredder material and then discharge it from the discharge port 18 .

[0033] For example, Figure 1 As shown, the utility model further includes a material table 15 installed on the top of the base 17 and at one end of the shredder body 19 through a column 16.

[0034] When in use, the material to be shredded is placed on the top of the material table 15, the power of the lifting electric cylinder 10 is turned on to drive the U-shaped clamp 13 to move downward, so that the U-shaped clamp 13 is clamped on the outside of the material, and the power of the clamping electric cylinder 14 is turned on. The clamping electric cylinder 14 is used to drive the clamping plates 12 to move toward each other, thereby clamping and fixing the material.

[0035] For example, Figure 1 As shown, the utility model also includes that a suspension rod 8 is installed at the bottom of the top plate 7 and at one end of the XY displacement platform 6 through screws, and a visual inspection camera 9 is installed at the bottom of the suspension rod 8 through a clamping seat.

[0036] When in use, the visual inspection camera 9 is used to record and photograph the material clamping and tearing process, and transmit the data to the industrial computer connected thereto, so as to facilitate remote inspection.

[0037] When the utility model is in use, the XY displacement platform 6 is used to facilitate the lifting electric cylinder 10 and the U-shaped clamp 13 to be moved to the top of the material platform 15, the material to be shredded is placed on the top of the material platform 15, and the lifting electric cylinder 10 is powered on to drive the U-shaped clamp 13 to move downward, so that the U-shaped clamp 13 is clamped on the outside of the material;

[0038] The clamping electric cylinder 14 is powered on, and the clamping electric cylinder 14 is used to drive the clamping plates 12 to move toward each other, so that the material is clamped and fixed, and then the clamped material is lifted to a certain height, and the XY displacement platform 6 is used again to move the material to the top of the feed hopper 1;

[0039] The clamping electric cylinder 14 is used to drive the clamping plate 12 to open, so that the material automatically falls into the feed hopper 1, and the shredder body 19 is used to quickly shred the material and then discharge it from the discharge port 18. The dust in the shredding process is conveniently sucked by the vacuum cleaner 5 and the vacuum head 3 to avoid pollution;

[0040] The visual inspection camera 9 is used to record and photograph the material clamping and tearing process, and transmit the information to the industrial computer connected thereto, so as to facilitate remote inspection. The shredder can automatically clamp the material into the feed hopper of the shredder body, which is highly automated and greatly improves safety.

[0041] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A shredder with a material clamping mechanism, characterized in that: The shredder comprises a base (17), a shredder body (19), a feed hopper (1) and a material table (15); the shredder body (19) is mounted on one end of the top of the base (17) via a support plate (11) and bolts; a top plate (7) is mounted on the top of the base (17) and on both sides of the shredder body (19) via support rods (2); a vacuum cleaner (5) is mounted on the top of the top plate (7) via a mounting seat; An XY displacement platform (6) is mounted on the bottom of the top plate (7) by means of screws, and a lifting electric cylinder (10) is mounted on the bottom driving end of the XY displacement platform (6) by means of a mounting seat, a U-shaped clamp (13) is mounted on the output shaft of the lifting electric cylinder (10) by means of screws, clamping plates (12) are arranged at both ends of the inner side of the U-shaped clamp (13), a clamping electric cylinder (14) is mounted on both ends of the outer side of the U-shaped clamp (13) by means of a mounting seat, and the output shaft of the clamping electric cylinder (14) passes through the U-shaped clamp (13) and is connected to the clamping plate (12).

2. A shredder with a clamping mechanism according to claim 1, characterized in that: The suction port of the vacuum cleaner (5) is connected to the suction head (3) via a suction pipe (4), and the suction pipe (4) passes through the top plate (7). The suction head (3) is located on one side of the top end of the feed hopper (1).

3. A shredder with a material clamping mechanism according to claim 1, characterized in that: A feed hopper (1) is mounted on the top of the shredder body (19) via screws.

4. A shredder with a material clamping mechanism according to claim 1, characterized in that: A feeding opening (18) is provided at the bottom of the shredder body (19), and the feeding opening (18) is located between the support plates (11).

5. A shredder with a material clamping mechanism according to claim 1, characterized in that: A material table (15) is installed on the top of the base (17) and at one end of the shredder body (19) via a column (16).

6. A shredder with a material clamping mechanism according to claim 1, characterized in that: A suspension rod (8) is installed at the bottom of the top plate (7) and at one end of the XY displacement platform (6) via screws, and a visual inspection camera (9) is installed at the bottom of the suspension rod (8) via a clamping seat.