Intelligent automatic color sorter
By designing an intelligent automatic color sorting machine, using vibrating motors and electric push rods to disperse and transport tea, the problems of inaccurate screening and low work efficiency caused by tea wrapping into groups are solved, and the efficiency, accurate screening and quality improvement of tea is achieved .
Patent Information
- Application Number
- CN202421270429.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
Tea is easily wrapped in a ball during storage and transportation, making it difficult for color sorting machines to accurately screen, reduce the quality of tea, and increase the workload of workers.
An intelligent automatic color sorting machine is designed, including feed frame, sliding frame, guide inclined plate, toggle plate, screening orifice plate, vibration motor and electric push rod. The tea leaves are dispersed by a vibrating motor, and the electric push rod drives the screening orifice plate to move left and right, causing the toggle plate to collide with the group of tea leaves, thereby quickly dispersing the tea leaves and evenly conveying them to the color sorter through the partition inclined plate.
The rapid and intelligent dispersion of tea is achieved, the accuracy of the color sorting machine is improved, the quality of tea is improved, the workload of workers in processing group tea is reduced, and the work efficiency is improved.
Smart Images

Figure CN222491040U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of color sorters, in particular to an intelligent automatic color sorter. Background Art
[0002] Tea, originated in China, is a beverage made from the leaves of tea trees through picking, processing, drying and other processes. In order to improve the quality of tea and ensure food safety during the production and processing of tea, a color sorter is needed to screen out impurities and defective products in the tea. The tea color sorter is a modern equipment specially used for tea sorting. It is mainly used in the tea processing process. It can perform fine and efficient color screening of tea to improve tea quality, ensure product consistency, and improve production efficiency. The tea color sorter is an important equipment required in tea production and processing.
[0003] During the storage and transportation of tea leaves, some tea leaves may become tangled into clumps. If these clumps of tea leaves are directly put into a color sorter, the color sorter may have difficulty in accurately identifying and screening the tea leaves, thereby reducing the quality of the screened tea leaves. Manually handling the clumps of tea leaves increases the workload of workers and easily reduces work efficiency. Summary of the invention
[0004] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides an intelligent automatic color sorting machine to solve the above-mentioned technical problems.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an intelligent automatic color sorter, comprising a color sorter body and a feeding frame installed on the top of the color sorter body for introducing tea leaves, a sliding frame is slidably installed in the feeding frame, and a material guide inclined plate is installed on the left and right end surfaces of the inner side of the feeding frame;
[0006] A plurality of toggle plates are installed in the sliding frame, and the toggle plates are movably extended between the left and right opposite surfaces of the two material guide inclined plates, and a screening hole plate is provided below the toggle plates and is slidably connected to the inner wall of the feeding frame;
[0007] A vibration motor is installed at the bottom of the screening hole plate, the screening hole plate is connected to the piston rod of the electric push rod installed on the inner wall of the feeding frame, and a plurality of partition inclined plates connected to the inner wall of the feeding frame are arranged below the screening hole plate.
[0008] Preferably, the sliding frame is locked and fixed with the inner wall of the feeding frame by means of bolts, and the inner wall of the feeding frame is provided with screw holes matching with the bolts.
[0009] Preferably, the inner wall of the feed frame is provided with a plurality of screw holes, and the screw holes are vertically distributed along the inner wall of the feed frame.
[0010] Preferably, the two material guide inclined plates in the feed frame extend inwardly from top to bottom and fit on the top end surface of the screening hole plate, and the distance between the left and right opposite surfaces of the two material guide inclined plates is smaller than the length of the screening hole plate.
[0011] Preferably, a plurality of grooves are formed on the bottom end surface of the toggle plate, and the grooves on the bottom end surface of the toggle plate are distributed at equal intervals.
[0012] Beneficial effects of the utility model:
[0013] The utility model is provided with a screening hole plate, an electric push rod and a vibration motor. The vibration motor drives the tea leaves to vibrate, thereby dispersing the clumped tea leaves, and the electric push rod drives the screening hole plate to reciprocate left and right, so that the clumped tea leaves on the screening hole plate collide with the toggle plate, so as to disperse the clumped tea leaves more quickly. The dispersed tea leaves are downwardly discharged through the screening hole plate, and the tea leaves are more evenly conveyed downwardly to the color sorter body for screening through the dividing inclined plate, so as to facilitate the rapid and intelligent dispersion of the clumped tea leaves, facilitate the color sorter to more accurately identify and screen the tea leaves, improve the quality of the screened tea leaves, reduce the workload of workers in handling the clumped tea leaves, and be more conducive to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the top view of the feeding frame of the utility model;
[0016] Figure 3 It is a schematic diagram of the side cross-sectional structure of the feeding frame of the utility model;
[0017] Figure 4 It is a schematic diagram of the groove distribution structure of the utility model.
[0018] Among them: color sorter body-1, feed frame-2, sliding frame-3, guide inclined plate-4, toggle plate-5, bolt-6, screw hole-7, screening hole plate-8, electric push rod-9, vibration motor-10, partition inclined plate-11, groove-12. DETAILED DESCRIPTION
[0019] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.
[0020] like Figure 1 As shown, the utility model provides an intelligent automatic color sorter, comprising a color sorter body 1 and a feeding frame 2 installed on the top of the color sorter body 1 for introducing tea leaves;
[0021] like Figures 1 to 4As shown, in this embodiment, a sliding frame 3 is slidably installed in the feeding frame 2, and the sliding frame 3 can move vertically up and down along the inner wall of the feeding frame 2 to adjust the height of the toggle plate 5, and a guide inclined plate 4 is installed on the left and right end surfaces of the inner side of the feeding frame 2, and the guide inclined plate 4 is used to guide and transport tea leaves so as to stably transport the tea leaves to the top of the screening hole plate 8;
[0022] A plurality of shifting plates 5 are installed in the sliding frame 3. The shifting plates 5 are movably extended between the left and right opposite surfaces of the two material guiding inclined plates 4. The shifting plates 5 are used to shift the clumped tea leaves so that the clumped tea leaves are dispersed. A screening hole plate 8 is provided below the shifting plates 5 and is slidably connected to the inner wall of the feeding frame 2. The screening hole plate 8 is used to separate the clumped tea leaves with a larger volume at the top, and discharge the dispersed tea leaves downward for screening.
[0023] A vibration motor 10 is installed at the bottom of the screening hole plate 8, and the vibration motor 10 drives the screening hole plate 8 to vibrate and drive the clumped tea leaves to disperse. The screening hole plate 8 is connected to the piston rod of the electric push rod 9 installed on the inner wall of the feeding frame 2, and a plurality of partition inclined plates 11 connected to the inner wall of the feeding frame 2 are arranged below the screening hole plate 8, which are used to separate and transport the tea leaves, so as to facilitate more uniform transportation of the tea leaves.
[0024] The two guide inclined plates 4 in the feeding frame 2 extend inwardly from top to bottom and fit on the top surface of the screening hole plate 8, and the distance between the left and right opposite surfaces of the two guide inclined plates 4 is less than the length of the screening hole plate 8, so that the guide inclined plates 4 can stably transport the tea leaves to the top of the screening hole plate 8;
[0025] In this embodiment, the sliding frame 3 is locked and fixed with the inner wall of the feeding frame 2 by bolts 6, and the inner wall of the feeding frame 2 is provided with screw holes 7 that match the bolts 6, so that the sliding frame 3 can be installed by using the bolts 6 to match the screw holes, and the sliding frame 3 can be disassembled by removing the bolts 6 later, thereby improving the flexibility of the sliding frame 3;
[0026] The inner wall of the feed frame 2 is provided with a plurality of screw holes 7, and each screw hole 7 is vertically distributed along the inner wall of the feed frame 2, so that the bolts 6 can be matched with different screw holes 7 to install the sliding frame 3 at different heights;
[0027] In this embodiment, a plurality of grooves 12 are formed on the bottom end surface of the toggle plate 5, and the grooves 12 on the bottom end surface of the toggle plate 5 are distributed at equal intervals, so that the bottom of the toggle plate 5 is toothed by the grooves 12, and the tea leaves on the top of the screening hole plate 8 are dispersed, which is conducive to the tea leaves passing through the screening hole plate 8 quickly.
[0028] The electrical device in this embodiment is connected to an external controller, which is a prior art;
[0029] When in use, the tea leaves are introduced into the feeding frame 2, and the tea leaves pass through the sliding frame 3 and the toggle plate 5 to enter the top of the screening hole plate 8. The tea leaves that are not clumped are relatively small and can continue to be transported downward through the screening hole plate 8, while the clumped tea leaves are large in size and difficult to pass through the screening hole plate 8. At this time, the vibration motor 10 is started to drive the screening hole plate 8 to vibrate, and the screening hole plate 8 drives the clumped tea leaves on the top to vibrate, so as to automatically disperse the clumped tea leaves by vibration. The dispersed tea leaves are small in size and can pass through the screening hole plate 8 to be transported downward, and the electric push rod 9 can be started to drive the screening hole plate 8 to reciprocate left and right in the feeding frame 2, and the screening hole plate 8 drives the tea leaves to reciprocate left and right, and the clumped tea leaves collide with the toggle plate 5 to disperse and collide, so that the clumped tea leaves are dispersed by collision, and the clumped tea leaves are dispersed in two directions, so that the clumped tea leaves are dispersed more quickly and intelligently, thereby improving work efficiency.
[0030] The dispersed tea leaves are separated and transported downward into the color sorter body 1 by the dividing inclined plate 10, which is conducive to more uniform introduction of the tea leaves into the color sorter body 1. After the tea leaves enter the color sorter body 1, the color sorter body 1 is used to separate materials of abnormal color or shape such as discolored tea leaves, diseased leaves, yellow flakes, tea stems, impurities, etc. in the tea leaves, so as to improve the quality of the processed tea leaves and ensure food safety.
[0031] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An intelligent automatic color sorter, comprising a color sorter body and a feeding frame installed on the top of the color sorter body for introducing tea leaves; It is characterized in that A sliding frame is slidably installed in the feeding frame, and a material guiding inclined plate is installed on the left and right end surfaces of the inner side of the feeding frame; A plurality of toggle plates are installed in the sliding frame, and the toggle plates are movably extended between the left and right opposite surfaces of the two material guide inclined plates, and a screening hole plate slidably connected to the inner wall of the feeding frame is arranged below the toggle plates; A vibration motor is installed at the bottom of the screening hole plate, the screening hole plate is connected to the piston rod of the electric push rod installed on the inner wall of the feeding frame, and a plurality of partition inclined plates connected to the inner wall of the feeding frame are arranged below the screening hole plate.
2. According to claim 1, the intelligent automatic color sorter is characterized by: The sliding frame is locked and fixed with the inner wall of the feeding frame by bolts, and the inner wall of the feeding frame is provided with screw holes matched with the bolts.
3. According to claim 2, an intelligent automatic color sorter is characterized by: The inner wall of the feeding frame is provided with a plurality of screw holes, and each screw hole is vertically distributed along the inner wall of the feeding frame.
4. The intelligent automatic color sorter according to claim 1, characterized in that: The two material guiding inclined plates in the material feeding frame extend inwardly from top to bottom and fit on the top end surface of the screening hole plate, and the distance between the left and right opposite surfaces of the two material guiding inclined plates is less than the length of the screening hole plate.
5. The intelligent automatic color sorter according to claim 1, characterized in that: The bottom end surface of the toggle plate is provided with a plurality of grooves, and the grooves of the bottom end surface of the toggle plate are distributed at equal intervals.