Oil removal device for wear-resistant steel ball machining
By using magnetic suction force and scraping mechanism in the wear-resistant steel ball cleaning device, the cleaning blind spot problem caused by the restricted rolling direction of the steel ball is solved, and the external surface of the steel ball is fully cleaned.
Patent Information
- Application Number
- CN202421052747.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the cleaning process, the wear-resistant steel ball cannot fully contact the brush due to the limitations of the rolling direction, resulting in poor cleaning effect.
By installing ring gears and permanent magnets, the wear-resistant steel ball rolls along two mutually perpendicular motion trajectories by using magnetic suction, and combined with a reciprocating scraping mechanism, a comprehensive scraping of the outer surface of the steel ball is achieved.
It effectively solves the blind spots of wear-resistant steel balls during cleaning, improves the cleaning effect, and ensures complete cleaning of the outer surface of the steel ball.
Smart Images

Figure CN222491124U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wear-resistant steel ball processing, in particular to an oil removal device for wear-resistant steel ball processing. Background Art
[0002] Patent publication number CN220215885U discloses an oil removal device for wear-resistant steel ball processing, which relates to the technical field of wear-resistant steel ball processing, and comprises a base, wherein a cleaning cylinder is connected to the upper surface of the base, a cylinder cover is connected to one side of the cleaning cylinder, a driving motor is arranged at one end of the cleaning cylinder, and a steel ball storage unit is arranged inside the cleaning cylinder. The device can drive a plurality of cleaning tubes and a mounting frame to rotate along the outer surface of a support rod through the cooperation of a driving motor, a driving disk, and driving teeth with a mounting frame, a connecting frame, and a connecting gear, and can cooperate with the cleaning bristles on the inner side wall of the cleaning tube and a cleaning liquid nozzle to rinse and brush the oil stains on the outer surface of the steel ball, thereby improving the efficiency of oil removal and cleaning, and preventing oil stains from remaining. It can facilitate the disassembly and assembly between a plurality of cleaning tubes and the support rod, and facilitate the disassembly and assembly between the cleaning tube and the connecting gear, thereby facilitating the loading and unloading of steel balls, and also facilitating the cleaning of the cleaning tube to ensure the cleaning effect.
[0003] The above technology makes the wear-resistant steel ball roll in the cleaning tube, thereby cooperating with the brush to clean the outer surface of the wear-resistant steel ball. Due to the limitation of the rotation direction of the cleaning tube, the rolling trajectory of the wear-resistant steel ball is restricted, and the outer surface of the wear-resistant steel ball cannot completely contact the brush, resulting in dead corners of the wear-resistant steel ball when brushing, which in turn leads to poor cleaning effect. Utility Model Content
[0004] The utility model aims to provide an oil removal device for processing wear-resistant steel balls.
[0005] The technical problem solved by the utility model is that the outer surface of the wear-resistant steel ball cannot be completely in contact with the brush due to the limitation of the rolling direction of the wear-resistant steel ball, so that the wear-resistant steel ball has a dead angle when brushing.
[0006] The utility model can be realized through the following technical scheme: it comprises a mounting frame, on which a plurality of placement plates are fixedly mounted, a plurality of placement holes are opened on the top of the placement plates, a gear ring is rotatably mounted on the bottom of the inner circumferential wall of the placement hole, a permanent magnet 1 is fixedly mounted on the inner circumferential wall of the gear ring, a moving frame is slidably mounted on the bottom of the plurality of placement plates, a plurality of moving frames are fixedly connected, a rack meshing with the gear ring is fixedly mounted on one side of the moving frame adjacent to the gear ring, a permanent magnet 2 is fixedly mounted at the position of the top of the bottom plate of the moving frame corresponding to the plurality of placement holes, a scraping and brushing mechanism is rotatably mounted on the top of the plurality of placement plates, a spraying mechanism is arranged on the top of the plurality of scraping and brushing mechanisms, and a linkage mechanism is arranged between the scraping and brushing mechanism, the spraying mechanism and the moving frame.
[0007] The further technical improvement of the utility model is that the magnetic force of the permanent magnet one is smaller than the magnetic force of the permanent magnet two, so that the traction force of the permanent magnet two on the wear-resistant steel ball is larger than the traction force of the permanent magnet one.
[0008] Furthermore, a plurality of permanent magnets are provided between each other with a drainage hole opened on the bottom plate of the movable frame, and the drainage hole is used to discharge the waste liquid in the movable frame.
[0009] Furthermore, the scraping and brushing mechanism includes a rotating bracket rotatably installed on the mounting frame, and sliding rods are slidably installed at the positions corresponding to the placement holes on the rotating bracket. A brush plate is fixedly installed at the bottom of the sliding rod, and a brush is fixedly installed at the bottom of the brush plate. A spring is fixedly installed between the brush plate and the rotating bracket and is sleeved on the outer peripheral wall of the sliding rod.
[0010] Furthermore, the spraying mechanism includes a drain pipe fixedly connected to the mounting frame above the placement plate, a nozzle is fixedly connected to the position of the placement hole at the bottom of the drain pipe, a piston cylinder is fixedly connected to the top of the drain pipe, a piston rod is slidably installed through the top of the piston cylinder, one end of the drain pipe is fixedly connected to a water inlet pipe, a one-way valve is provided in the water inlet pipe, and multiple water inlet pipes are fixedly connected to a liquid storage tank at one end away from the drain pipe.
[0011] Furthermore, the linkage mechanism includes a lifting plate that can move up and down and is arranged on the top of the mounting frame, a pair of connecting plates are rotatably installed at the bottom of both sides of the lifting plate, one end of the connecting plate away from the lifting plate is rotatably connected to one side of the placement frame, a sliding bracket is slidably installed on the lifting plate, and a plurality of push-pull plates are rotatably installed at the bottom of one side of the sliding bracket, the ends of the plurality of push-pull plates away from the sliding bracket are respectively fixedly connected to one end of the plurality of rotating brackets, and the top ends of the plurality of piston rods are fixedly connected to the top plate of the lifting plate.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The present application uses the magnetic attraction and traction of the wear-resistant steel ball by the rotating permanent magnet 1 and the left-right moving permanent magnet 2 to make the wear-resistant steel ball roll along two mutually perpendicular motion tracks in the placement hole, and cooperates with the reciprocating scraping and brushing mechanism to scrape and clean the outer surface of the wear-resistant steel ball.
[0014] 2. The lifting plate of the present application drives the moving frame to slide through the connecting plate, drives the scraping and brushing mechanism to rotate through the sliding bracket and the push-pull plate, and enables the spraying mechanism to spray cleaning liquid on the wear-resistant steel balls through the piston rod. The above mechanisms operate simultaneously, saving costs and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure separation of the placement plate and the moving frame of the utility model;
[0018] Figure 3 This is a schematic diagram of the internal structure connection of the scraping and brushing mechanism of the utility model;
[0019] Figure 4 It is a schematic diagram of the structural connection of the piston rod of the utility model.
[0020] In the figure: 1. mounting frame; 2. placement plate; 3. placement hole; 4. moving frame;
[0021] 5. scraping and brushing mechanism; 51. rotating bracket; 52. sliding rod; 53. brush plate; 54. spring;
[0022] 6. Spraying mechanism; 61. Drain pipe; 62. Spray head; 63. Piston cylinder; 64. Piston rod; 65. Water inlet pipe;
[0023] 7. Lifting plate; 8. Connecting plate; 9. Sliding bracket; 10. Push-pull plate; 11. Gear ring; 12. Permanent magnet 1; 13. Rack; 14. Permanent magnet 2; 15. Drain hole; 16. Liquid storage tank. DETAILED DESCRIPTION
[0024] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0025] See also Figure 1-4 As shown, the present embodiment provides an oil removal device for processing wear-resistant steel balls, including a mounting frame 1, on which a plurality of placement plates 2 are evenly fixedly mounted, on which a plurality of placement holes 3 are evenly opened, at the bottom of each of the plurality of placement plates 2, a movable frame 4 is slidably mounted, and the plurality of movable frames 4 are fixedly connected, and above each of the plurality of placement plates 2, a scraping and brushing mechanism 5 is disposed, and above each of the plurality of scraping and brushing mechanisms 5, a spraying mechanism 6 is disposed, and at the top of each of the plurality of spraying mechanisms 6, a lifting plate 7 is installed simultaneously, and at the top of the mounting frame 1, a hydraulic cylinder for driving the lifting plate 7 to move up and down is disposed, and at the bottom of both sides of the lifting plate 7, a pair of connecting plates 8 are rotatably mounted, and at one end of the connecting plate 8 away from the lifting plate 7, a side of the movable frame 4 is rotatably connected, and at the other side of the lifting plate 7, a sliding bracket 9 is slidably mounted, and at the bottom of one side of the sliding bracket 9, a push-pull plate 10 is rotatably mounted at the position corresponding to the plurality of scraping and brushing mechanisms 5;
[0026] A gear ring 11 is rotatably mounted on the bottom of the inner circumferential wall of the placement hole 3, a permanent magnet 12 is fixedly mounted on the inner circumferential wall of the gear ring 11, a rack 13 meshing with the gear ring 11 is fixedly mounted on the inner wall of the side of the moving frame 4 adjacent to the gear ring 11, and permanent magnets 2 14 are fixedly mounted at the top of the bottom plate of the moving frame 4 corresponding to the positions of the placement holes 3, and the magnetic force of the permanent magnets 2 14 is greater than that of the permanent magnets 12, so that the wear-resistant steel ball can still be pulled by the magnetic attraction of the permanent magnets 2 14 under the magnetic attraction of the permanent magnets 12, and a water drop hole 15 opened on the bottom plate of the moving frame 4 is provided between the permanent magnets 2 14;
[0027] When the wear-resistant steel ball is placed in the placement hole 3, the permanent magnet 12 and the permanent magnet 2 14 respectively magnetically attract one side and the bottom of the wear-resistant steel ball. When the lifting plate 7 moves upward, it drives the multiple moving frames 4 fixedly connected together through the two pairs of connecting plates 8, and slides to the right at the bottom of the multiple placement plates 2. Conversely, the multiple moving frames 4 slide to the left. When the moving frames 4 move left and right, the wear-resistant steel balls are driven to roll back and forth in one direction through the multiple permanent magnets 2 14. At the same time, the moving frames 4 also drive the multiple gear rings 11 to rotate through the rack 13, so that the gear rings 11 drive the wear-resistant steel balls to roll back and forth in another direction through the permanent magnet 1 12.
[0028] The scraping mechanism 5 includes a rotating bracket 51 rotatably connected to the mounting frame 1, an end of the rotating bracket 51 adjacent to the push-pull plate 10 passes through one side of the mounting frame 1, and is fixedly connected to an end of the push-pull plate 10 away from the sliding bracket 9, a sliding rod 52 is slidably installed through the position of the rotating bracket 51 corresponding to the placement hole 3, a brush plate 53 is fixedly installed at the bottom end of the sliding rod 52, a brush is fixedly installed at the bottom of the brush plate 53, and a spring 54 is fixedly installed between the brush plate 53 and the rotating bracket 51 and is sleeved on the outer peripheral wall of the sliding rod 52;
[0029] When the lifting plate 7 moves upward, the plurality of rotating brackets 51 are driven to rotate in the clockwise direction through the sliding bracket 9 and the plurality of push-pull plates 10. The rotating rotating bracket 51 causes the push-pull plate 10 to drive the sliding bracket 9 to slide on the lifting plate 7 to correct the positional relationship between the push-pull plate 10 and the sliding bracket 9. Conversely, the rotating bracket 51 is rotated in the counterclockwise direction. When the wear-resistant steel ball is placed in the placement hole 3, the brush plate 53 is squeezed, so that the brush plate 53 squeezes the spring 54 in the direction of the rotating bracket 51, and then the spring 54 is in a stressed state and reacts to the brush plate 53, squeezing the brush plate 53 against the outer surface of the wear-resistant steel ball. When the rotating bracket 51 rotates, the brush plate 53 is driven to scrape the outer surface of the wear-resistant steel ball.
[0030] The spray mechanism 6 comprises a drain pipe 61 which is arranged above the placement plate 2 and fixedly connected to the mounting frame 1. The bottom of the outer peripheral wall of the drain pipe 61 is fixedly connected to a nozzle 62 at a position corresponding to the placement hole 3. The top of the outer peripheral wall of the drain pipe 61 is fixedly connected to a piston cylinder 63. A piston rod 64 is slidably installed through the top of the piston cylinder 63. The top of the piston rod 64 is fixedly connected to the top plate of the lifting plate 7. One end of the drain pipe 61 is fixedly connected to a water inlet pipe 65. A one-way valve is arranged in the water inlet pipe 65 to allow liquid to be introduced into the drain pipe 61 in one direction. The ends of the multiple water inlet pipes 65 away from the drain pipe 61 are fixedly connected to the liquid storage tank 16 at the same time.
[0031] When the lifting plate 7 moves upward, it drives a plurality of piston rods 64 to move upward in the piston cylinder 63, so that the drain pipe 61 sucks the liquid in the liquid storage tank 16 into the drain pipe 61 through the water inlet pipe 65. Then, when the lifting plate 7 moves downward, it drives a plurality of piston rods 64 to move downward in the piston cylinder 63, so that the liquid sucked into the drain pipe 61 is squeezed into the nozzle 62, and then sprayed onto the surface of the wear-resistant ball in the placement hole 3 through the nozzle 62.
[0032] When the utility model is in use, the wear-resistant steel ball to be treated is placed in the placement hole 3, so that the permanent magnet 12 and the permanent magnet 2 14 are magnetically attracted to one side and the bottom of the wear-resistant steel ball at the same time, and the brush plate 53 is tightly attached to the outer surface of the wear-resistant steel ball, and then the lifting plate 7 is reciprocated downward, so that the spraying mechanism 6 intermittently sprays cleaning liquid on the top of the outer surface of the wear-resistant steel ball, and the reciprocating rotating bracket 51 drives a plurality of brush plates 53 to scrape and brush along the outer peripheral walls of a plurality of wear-resistant steel balls, and also makes the wear-resistant steel balls reciprocate on the horizontal plane and the vertical plane, so that the scraping and brushing mechanism 5 cooperates with the spraying mechanism 6 to brush the entire outer surface of the wear-resistant steel ball, and the liquid for cleaning the wear-resistant steel ball flows out from the moving frame 4 through the water drop hole 15.
[0033] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. An oil removal device for processing wear-resistant steel balls, comprising a mounting frame (1), characterized in that: A plurality of placement plates (2) are fixedly mounted on the mounting frame (1), a plurality of placement holes (3) are provided on the top of the placement plates (2), a gear ring (11) is rotatably mounted on the bottom of the inner peripheral wall of the placement hole (3), a permanent magnet (12) is fixedly mounted on the inner peripheral wall of the gear ring (11), a moving frame (4) is slidably mounted on the bottom of the plurality of placement plates (2), a plurality of the moving frames (4) are fixedly connected to each other, a rack (13) meshing with the gear ring (11) is fixedly mounted on one side of the moving frame (4) adjacent to the gear ring (11), a permanent magnet (14) is fixedly mounted on the top of the bottom plate of the moving frame (4) at positions corresponding to the plurality of placement holes (3), a scraping mechanism (5) is rotatably mounted on the top of the plurality of placement plates (2), a spraying mechanism (6) is provided on the top of the plurality of scraping mechanisms (5), and a linkage mechanism is provided between the scraping mechanism (5), the spraying mechanism (6) and the moving frame (4).
2. The degreasing device for wear-resistant steel ball processing according to claim 1, characterized in that: The magnetic force of the permanent magnet one (12) is smaller than the magnetic force of the permanent magnet two (14).
3. The degreasing device for wear-resistant steel ball processing according to claim 1, characterized in that: A water drop hole (15) opened on the bottom plate of the moving frame (4) is provided between the plurality of permanent magnets (14).
4. The degreasing device for wear-resistant steel ball processing according to claim 1, characterized in that: The scraping mechanism (5) comprises a rotating bracket (51) rotatably mounted on the mounting frame (1), a slide bar (52) slidably mounted on each position of the rotating bracket (51) corresponding to the placement hole (3), a brush plate (53) fixedly mounted at the bottom end of the slide bar (52), a brush fixedly mounted at the bottom of the brush plate (53), and a spring (54) sleeved on the outer peripheral wall of the slide bar (52) fixedly mounted between the brush plate (53) and the rotating bracket (51).
5. The degreasing device for wear-resistant steel ball processing according to claim 4, characterized in that: The spraying mechanism (6) comprises a drainage pipe (61) fixedly connected to the mounting frame (1) above the placement plate (2); a nozzle (62) is fixedly connected to the bottom of the drainage pipe (61) at a position corresponding to the placement hole (3); a piston cylinder (63) is fixedly connected to the top of the drainage pipe (61); a piston rod (64) is slidably installed through the top of the piston cylinder (63); one end of the drainage pipe (61) is fixedly connected to a water inlet pipe (65); a one-way valve is provided in the water inlet pipe (65); and one end of the plurality of water inlet pipes (65) away from the drainage pipe (61) is fixedly connected to a liquid storage tank (16) at the same time.
6. The degreasing device for wear-resistant steel ball processing according to claim 5, characterized in that: The linkage mechanism comprises a lifting plate (7) which is arranged on the top of the mounting frame (1) and can move up and down. A pair of connecting plates (8) are rotatably installed at the bottom of both sides of the lifting plate (7). One end of the connecting plate (8) away from the lifting plate (7) is rotatably connected to one side of the placement frame. A sliding bracket (9) is slidably installed on the lifting plate (7). A plurality of push-pull plates (10) are rotatably installed at the bottom of one side of the sliding bracket (9). One end of the plurality of push-pull plates (10) away from the sliding bracket (9) is respectively fixedly connected to one end of a plurality of rotating brackets (51). The plurality of push-pull plates (10) are respectively fixedly connected to one end of a plurality of rotating brackets (51). The top ends of the plurality of piston rods (64) are all fixedly connected to the top plate of the lifting plate (7).
Citation Information
Patent Citations
Oil removal device for wear-resistant steel ball machining
CN220215885U