Modularized ultrasonic bubble cleaning device

Abstract

The utility model relates to the technical field of cleaning devices, in particular to a modularized ultrasonic bubble cleaning device which comprises a machine body, a water inlet and a water outlet which are communicated with each other are formed in the machine body, and valve modules for controlling flow are arranged at the water inlet and the water outlet. A jet flow gas dissolving module for gas-liquid mixing and a filter element module located below the jet flow gas dissolving module and used for purifying impurities are arranged on the communicating section of the water inlet and the water outlet, and an ultrasonic cleaning module for vibrating liquid is arranged on the inner wall of the machine body. Temperature monitoring modules which extend into the machine body and are used for monitoring the temperature of the liquid are further arranged at the corners of the inner wall of the machine body and the center of the bottom face of the inner wall of the machine body, and a control module which is in electric control connection and interaction with the ultrasonic cleaning module, the temperature monitoring modules and the jet flow gas dissolving module and can be manually and emergently shut down is arranged outside the machine body. The cleaning device has the advantages that dirt on the surface of a workpiece can be efficiently cleaned, the liquid temperature is kept, the liquid is filtered, gas is dissolved, and the cleaning effect and quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning devices, in particular to a modular ultrasonic bubble cleaning device. Background Art

[0002] Ultrasonic bubble cleaning device is a device that uses bubbles generated by ultrasonic vibration to clean the surface of an object. It is widely used in industrial production and laboratory research.

[0003] At present, ultrasonic bubble cleaning devices have achieved great development and application. In industrial production, ultrasonic bubble cleaning devices are widely used to clean various objects, such as mechanical parts, electronic components, glasses, jewelry, etc. It can efficiently remove dirt, grease, dust, etc. on the surface of objects without causing damage to the objects. Ultrasonic bubble cleaning devices have good cleaning effects, simple operation, and save time and labor costs, so they are favored by enterprises and consumers. In laboratory research, ultrasonic bubble cleaning devices are also widely used to clean experimental instruments, glassware, etc. It can thoroughly clean the residues on the surface of the utensils and improve the accuracy and reliability of the experiment.

[0004] However, there are still some problems and challenges in the current ultrasonic bubble cleaning device. The cleaning effect and speed of the device still have room for improvement. The cleaning effect may be affected by factors such as the shape, material, and surface characteristics of the object being cleaned. Different types of objects may require different cleaning parameters and methods. Especially for the cleaning of some holes, the hole structure is relatively complex, such as dead corners or blind holes, the cleaning effect may be affected.

[0005] Therefore, an improved bubble cleaning device is needed to improve the cleaning effect and efficiency. This modular bubble cleaning device with integrated ultrasonic function has efficient cleaning ability and can effectively clean the workpiece. In addition, the functions of optimizing liquid temperature, filtering liquid and dissolving gas can improve the cleaning effect and quality. Summary of the invention

[0006] The technical problem to be solved by the utility model is to provide a modular ultrasonic cleaning device which can efficiently clean dirt on the surface of a workpiece, maintain liquid temperature, filter liquid and dissolve gas, and improve the cleaning effect and quality in view of the above-mentioned deficiencies in the prior art.

[0007] In order to achieve the above-mentioned purpose, the following technical scheme is adopted: a modular ultrasonic bubble cleaning device, comprising a body, a water inlet is connected to the top of the body, a water outlet is connected to the bottom of the body, the water inlet and the water outlet are connected to each other, and valve modules for controlling the flow are provided at the water inlet and the water outlet, a jet dissolving air module for supplying gas-liquid mixing and a filter element module for purifying impurities located below the jet dissolving air module are provided at the connecting section between the water inlet and the water outlet, an ultrasonic cleaning module for vibrating liquid is provided on the inner wall of the body, temperature monitoring modules that extend into and monitor the temperature of the liquid are also provided at the corners of the inner wall of the body and the center of the bottom surface of the inner wall of the body, and a control module that is electrically connected and interactive with the ultrasonic cleaning module, the temperature monitoring module and the jet dissolving air module and that can be manually shut down in an emergency is provided outside the body.

[0008] By adopting the above technical scheme, the liquid is passed into the water inlet and enters the body, and the flow is controlled by the valve module. Then the liquid contacts the temperature monitoring module. The temperature monitoring module detects the liquid temperature in real time through the sensor, and controls the operation according to the set target temperature and the real-time temperature difference to keep the liquid temperature within the target range. The ultrasonic cleaning module generates tiny vortices and vibrations in the liquid by emitting high-frequency ultrasonic signals at the bottom and side walls of the body, promoting the formation and collapse of tiny bubbles, and effectively removing dirt and particles. The cleaned liquid is filtered through the filter element module and then discharged through the water outlet. The jet dissolved gas module increases the contact area between gas and liquid by mixing liquid and gas, promotes gas dissolution, and the dissolved liquid is delivered to the body. The control module controls and monitors the device through signal detection, such as monitoring temperature, adjusting flow, and detecting filter element status.

[0009] A modular ultrasonic bubble cleaning device can be further configured as follows: the ultrasonic cleaning module includes a wall ultrasonic generator arranged at the bottom of the inner wall of the machine body and a plurality of ultrasonic vibration blocks equidistantly arranged in the vertical direction of the inner wall of the machine body.

[0010] By adopting the above technical scheme, the ultrasonic cleaning module vibrates the liquid at the bottom of the inner wall of the machine body and the liquid on the side wall of the machine body through the wall ultrasonic generator and the ultrasonic vibration block respectively, and emits a high-frequency ultrasonic signal to propagate in the liquid, generating tiny eddies and high-frequency vibrations to push tiny bubbles to form and collapse rapidly in the liquid, generating a large amount of tiny impact force and dissolving force to effectively remove dirt, grease, particles, etc. on the surface of the object being cleaned.

[0011] A modular ultrasonic bubble cleaning device can be further configured as follows: the temperature monitoring module includes corner temperature sensors arranged at the corners of the inner wall of the machine body and a central temperature sensor vertically arranged at the center of the bottom surface of the inner wall of the machine body; the outer wall of the machine body is provided with an alarm electrically connected to the temperature monitoring module; when the temperature deviates too much from the set range, the alarm sounds an alarm.

[0012] By adopting the above technical solution, eight corner temperature sensors can be set so that each corner of the body can be sensed. At the same time, the middle part is also used to detect the temperature of the liquid in real time through the vertically arranged central temperature sensor and the side sensor. The sensor can convert the temperature into an electrical signal and transmit it to the control module. The control module controls the temperature monitoring module to maintain the liquid temperature within the target temperature range according to the set target temperature and the real-time temperature difference. When the temperature deviates too much from the set range, the control module will sound an alarm.

[0013] A modular ultrasonic bubble cleaning device can be further configured as follows: the jet gas dissolution module includes a jet tank whose two ends are respectively connected to a water inlet and a water outlet, an ejector is provided at the connecting end of the jet tank and the water outlet, and a jet nozzle for gas-liquid mixing is provided in the ejector.

[0014] Using the above technical solution, the jet air dissolution module is used to mix liquid and gas. In the jet air dissolution module, the liquid is mixed with the gas through the module, and the gas is also input into the liquid through the module. In the ejector, the liquid and the gas are mixed through a special nozzle, which can increase the contact area between the gas and the liquid. Through this mixing, the gas gradually dissolves in the liquid and reacts physically or chemically with the liquid molecules, thereby achieving a specific treatment effect. The specific structure of this module is described in detail in the utility model patent of a jet air dissolution device with patent number 201520959270.5, so I will not go into details. This module uses the device to make air and water dissolve more fully to provide more efficient and stable dissolved air water. The dissolved air water with bubbles can more efficiently and quickly clean the objects in the body with ultrasound.

[0015] A modular ultrasonic bubble cleaning device can be further configured as follows: the filter element module includes a filter element cavity respectively connected to the jet dissolved air module and the water outlet, a filter element is arranged in the filter element cavity, and a sewage outlet with a valve is arranged below the filter element cavity.

[0016] With the above technical solution, the filter element module is used to filter the liquid to be treated discharged through the water outlet. The material of the filter element can filter and adsorb impurities in the liquid according to its characteristics, so that the filtered liquid is purified. The material of the filter element can be activated carbon attached to pp cotton with holes. During the filtering process, the separated impurities are usually retained on the filter element, while the purified medium will continue to flow out of the filter element module. As the use time of the filter element module increases, the filter element will gradually accumulate impurities, which will affect the filtering effect. Therefore, it is necessary to check the condition of the filter element regularly and clean or replace the filter element as needed. The control module can also display the degree of contamination of the filter element through the sensing device connected to the filter element so that the user can judge whether it needs to be replaced.

[0017] A modular ultrasonic bubble cleaning device can be further configured as follows: a plurality of diverter pipes with diffusion settings are arranged at one end of the water inlet connected to the machine body.

[0018] By adopting the above technical scheme, if a single water inlet is used to clean the internal devices and products, the cleaning may not be thorough due to the small number of bubbles. However, setting a diverter pipe can increase the number of bubbles and thus increase the cleaning ability, so that the devices or products in the body can be cleaned more thoroughly by quickly forming bubbles and shattering the bubbles through ultrasonic waves, thereby shaking off dirt and oil.

[0019] A modular ultrasonic bubble cleaning device can be further configured as follows: the control module includes a control panel for displaying the temperature and the working status of the ultrasonic cleaning module and the jet gas dissolution module, and the control panel is also provided with an emergency stop mechanical switch.

[0020] By adopting the above technical solution, the control module can control and monitor the entire device. At the same time, the emergency stop mechanical switch can manually perform an emergency stop when an electronic failure occurs in the machine to prevent further damage to the entire machine. At the same time, the control panel can control and display the working status of each module and display the real-time temperature, making the control of all modules clearer.

[0021] The utility model is further described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is the front view of the embodiment of the utility model.

[0023] Figure 2 This is a three-dimensional diagram of the internal structure of the machine body of the embodiment of the utility model after the upper panel is removed.

[0024] Figure 3 For the utility model embodiment Figure 2 Front view of the internal structure.

[0025] Figure 4 For the utility model embodiment Figure 1 Schematic diagram of the structure of the mid-jet dissolved gas module.

[0026] Figure 5 For the utility model embodiment Figure 4 Schematic diagram of the structure of the jet nozzle in the ejector.

[0027] Figure 6 For the utility model embodiment Figure 1 Schematic diagram of the filter module structure.

[0028] In the figure: 1. machine body; 2. water inlet; 3. diverter; 4. water outlet; 10. valve module; 20. jet gas dissolution module; 21. jet tank; 22. ejector; 23. jet nozzle; 30. filter element module; 31. filter element cavity; 32. filter element; 33. drain outlet; 40. ultrasonic cleaning module; 41. wall ultrasonic generator; 42. ultrasonic vibration block; 50. temperature monitoring module; 51. corner temperature sensor; 52. center temperature sensor; 53. alarm; 60. control module; 61. control panel; 62. emergency stop mechanical switch. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Example: Figure 1-Figure 6 A modular ultrasonic bubble cleaning device is shown, comprising a body 1, a water inlet 2 is connected to the top of the body 1, a plurality of diverter pipes 3 are provided at one end of the water inlet 2 connected to the body 1, a water outlet 4 is connected to the bottom of the body 1, the water inlet 2 and the water outlet 4 are connected to each other, a valve module 10 for controlling the flow is provided at the water inlet 2 and the water outlet 4, a jet air dissolving module 20 for mixing gas and liquid and a filter element module 30 for purifying impurities are provided at the connecting section between the water inlet 2 and the water outlet 4, as shown in FIG. Figure 4 and Figure 5As shown, the jet gas dissolving module 20 includes a jet pot 21 whose two ends are respectively connected to the water inlet 2 and the water outlet 4, an ejector 22 is provided at the connection end of the jet pot 21 and the water outlet 4, and a jet nozzle 23 for gas-liquid mixing is provided in the ejector 22. The filter element module 30 includes a filter element cavity 31 respectively connected to the jet pot 21 and the water outlet 4, a filter element 32 is provided in the filter element cavity 31, and a sewage outlet 33 with a valve is provided below the filter element cavity 31. After the filter element 32 filters impurities, the sewage that cannot be filtered by the filter element 32 is discharged through the sewage outlet 33, as shown in FIG. Figure 2 and Figure 3 As shown, the inner wall of the body 1 is provided with an ultrasonic cleaning module 40 for vibrating liquid, and the ultrasonic cleaning module 40 includes a wall ultrasonic generator 41 arranged at the bottom of the inner wall of the body 1 and a plurality of ultrasonic vibration blocks 42 arranged equidistantly along the vertical direction of the inner wall of the body 1. The inner corners of the body 1 and the center of the bottom surface of the inner wall of the body 1 are also provided with temperature monitoring modules 50 extending into and monitoring the temperature of the liquid, and the temperature monitoring module 50 includes eight corner temperature sensors 51 arranged at the corners of the inner wall of the body 1 and a center temperature sensor 5 vertically arranged at the center of the bottom surface of the inner wall of the body 1. 2. The outer wall of the body 1 is provided with an alarm 53 electrically connected to the temperature monitoring module 50. When the temperature deviates too much from the set range, the alarm 53 sounds an alarm. The body 1 is provided with a control module 60 electrically connected and interactive with the valve module 10, the ultrasonic cleaning module 40, the temperature monitoring module 50, the jet dissolution module 20 and the filter element module 30 and capable of manual emergency shutdown. The control module 60 includes a control panel 61 for displaying the temperature and the working status of the ultrasonic cleaning module 40 and the jet dissolution module 20. The control panel 61 is also provided with an emergency shutdown mechanical switch 62.

[0031] The method of using this device is as follows: Figure 1As shown, liquid is passed into the water inlet 2 and then dispersed to the shunt pipe 3 to enter the body 1. The flow rate is controlled by the valve module 10, and then the liquid contacts the temperature monitoring module 50. The temperature monitoring module 50 detects the liquid temperature in real time through the sensor, and controls the operation according to the set target temperature and the real-time temperature difference to keep the liquid temperature within the target range. Since the temperature monitoring module 50 is arranged at the bottom center of each corner of the body, as long as there is liquid in the body 1, the temperature can be detected more accurately. The ultrasonic cleaning module 40 emits high-frequency ultrasonic signals through the wall ultrasonic generator 41 arranged at the bottom of the body 1 and the ultrasonic vibration block 42 on the side wall of the body 1, so as to generate tiny vortices and vibrations in the liquid, promote the formation and collapse of tiny bubbles, and effectively Remove dirt and particles. Since the ultrasonic vibration blocks 42 are evenly arranged vertically on the side wall of the body 1, effective ultrasonic vibration can be performed on liquids of various liquid level heights. The cleaned liquid is filtered by the filter element module 30 and then discharged through the water outlet 4. The jet gas dissolution module 20 increases the contact area between gas and liquid by mixing liquid and gas, promotes gas dissolution, and the dissolved liquid is sent to the body 1. The control module 60 controls and monitors the device through signal detection, such as monitoring temperature, adjusting flow, detecting filter element status, etc. When the temperature deviates too much from the set range, the control module 60 will cause the alarm 53 to sound an alarm. At the same time, when a mechanical failure occurs, an emergency stop mechanical switch 62 can also be used to perform an emergency stop, thereby increasing the reliability of the product.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions recorded in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A modular ultrasonic bubble cleaning device, comprising a body (1), the top of the body (1) being connected to a water inlet (2), and the bottom of the body (1) being connected to a water outlet (4), characterized in that: The water inlet (2) and the water outlet (4) are connected to each other. The water inlet (2) and the water outlet (4) are both provided with valve modules (10) for controlling flow. The connecting section between the water inlet (2) and the water outlet (4) is provided with a jet air dissolving module (20) for supplying gas and liquid mixing and a filter element module (30) for purifying impurities located below the jet air dissolving module (20). The inner wall of the machine body (1) is provided with an ultrasonic cleaning module (40) for vibrating liquid. Temperature monitoring modules (50) are also provided at the corners of the inner wall of the machine body (1) and at the center of the bottom surface of the inner wall of the machine body (1) to extend into and monitor the temperature of the liquid. The outer part of the machine body (1) is provided with a control module (60) which is electrically connected and interactive with the valve module (10), the ultrasonic cleaning module (40), the temperature monitoring module (50), the jet air dissolving module (20) and the filter element module (30) and can be manually shut down in an emergency.

2. A modular ultrasonic bubble cleaning device according to claim 1, characterized in that: The ultrasonic cleaning module (40) comprises a wall ultrasonic device (41) arranged at the bottom of the inner wall of the machine body (1) and a plurality of ultrasonic vibration blocks (42) arranged equidistantly in the vertical direction of the inner wall of the machine body (1).

3. A modular ultrasonic bubble cleaning device according to claim 1, characterized in that: The temperature monitoring module (50) comprises corner temperature sensors (51) arranged at the corners of the inner wall of the machine body (1) and a center temperature sensor (52) arranged vertically at the center of the bottom surface of the inner wall of the machine body (1). The outer wall of the machine body (1) is provided with an alarm (53) electrically connected to the temperature monitoring module (50). When the temperature deviates too much from the set range, the alarm (53) sounds an alarm.

4. A modular ultrasonic bubble cleaning device according to claim 1, characterized in that: The jet gas dissolving module (20) comprises a jet pot (21) whose two ends are respectively connected to a water inlet (2) and a water outlet (4); an ejector (22) is provided at the connection end between the jet pot (21) and the water outlet (4); and a jet nozzle (23) for mixing gas and liquid is provided in the ejector (22).

5. A modular ultrasonic bubble cleaning device according to claim 1, characterized in that: The filter element module (30) comprises a filter element cavity (31) respectively connected to the jet air dissolution module (20) and the water outlet (4), a filter element (32) is arranged in the filter element cavity (31), and a sewage outlet (33) with a valve is arranged below the filter element cavity (31).

6. A modular ultrasonic bubble cleaning device according to claim 4, characterized in that: One end of the water inlet (2) communicating with the machine body (1) is provided with a plurality of diffusing shunt pipes (3).

7. A modular ultrasonic bubble cleaning device according to any one of claims 1 to 6, characterized in that: The control module (60) comprises a control panel (61) for displaying the temperature and the working status of the ultrasonic cleaning module (40) and the jet gas dissolution module (20); an emergency stop mechanical switch (62) is also provided on the control panel (61).

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