Blowing and sucking integrated circulating closed dust removal device
By adopting a circulating closed dust removal device with blow-sucking integrated blow-and-sucking in the dust removal device of the inspection robot, the combination of fan, cleaning component and dust collection component, the problems of incomplete dust removal and limited scope of existing dust removal devices are solved, and patrol is achieved The robot is fully and effectively dust removal.
Patent Information
- Application Number
- CN202420401811.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-01
AI Technical Summary
The existing dust removal devices have problems such as incomplete dust removal and limited dust removal range during the dust removal process, especially it is difficult to effectively remove dust in the rail-mounted long-bar patrol robot used in coal transportation corridors.
A blow-sucking circulating enclosed dust removal device is adopted to form an internally closed circulation airflow through the combination of a fan, cleaning component and dust collection component, and a jet nozzle and a vacuum hood are used to achieve comprehensive dust removal of the inspection robot.
The inspection robot has realized the circular closed dust removal, avoided secondary pollution, a wide range of dust removal, simple structure, and easy to use, effectively overcoming the shortcomings of the existing technology.
Smart Images

Figure CN222491298U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of maintenance equipment for inspection robots, and in particular to a circulating closed dust removal device integrating blowing and suction. Background Art
[0002] At present, intelligent inspection robots have been widely used in the field of safety supervision to replace manual inspections in special scenarios. In particular, rail inspection robots are usually used in industrial environments such as coal mines, coal-fired power plants, and metallurgy to replace manual inspections. Since there is a lot of dust in industrial environments such as coal mines, coal-fired power plants, and metallurgy, dust easily adheres to the surface of rail inspection robots or enters the interior of rail inspection robots, thus affecting the work of rail inspection robots and even causing damage to them. Therefore, a solution is urgently needed.
[0003] For example, a Chinese utility model patent with publication number CN218133766U proposes an external dust removal device for a coal transport trestle inspection robot, which uses a motor to drive the rotating shaft to rotate, and connects the bottom surface of the rotating shaft to a connecting plate, and connects the connected bottom surface to a fixed frame on the left and right, and adds an air jet pipe inside the fixed frame, and adds a fixed box on the bottom surface of the cross plate that is movably connected to the rotating shaft, and uses an air pump to ventilate the fixed box, and uses the side ports on the outer surface of the rotating shaft and the through holes inside the rotating shaft to pass the high-pressure air into the air jet pipes on both sides, thereby ensuring that the surface of the robot between the two sets of air jet pipes below is dusted during rotation.
[0004] However, the above dust removal device has the following defects: First, the above scheme places the robot body in the coal conveying environment for external jet dust removal, and there is still a certain concentration of coal ash in the coal conveying environment. Direct jet cleaning of the robot body is likely to result in incomplete dust removal, and the coal ash will still fall back on the robot body, causing secondary pollution. Second, the dust removal range of the above dust removal device is limited, and dust removal is limited to the range within the rotating fixed frame. Robots larger than the rotation range are difficult to be effectively dusted. For example, it is difficult to effectively remove dust from the long rail-mounted inspection robots commonly used in coal conveying corridors. Utility Model Content
[0005] The purpose of the utility model is to propose a circulating closed dust removal device with blowing and suction integration, which is conducive to realizing circulating closed dust removal of the inspection robot and avoiding secondary pollution of the inspection robot. The dust removal device has a simple structure and is easy to use, which can effectively overcome the shortcomings of the prior art.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] A circulating closed dust removal device with integrated blowing and suction, comprising a fan, a cleaning component and a dust collecting component connected end to end in sequence through a pipeline;
[0008] The cleaning assembly comprises a cleaning box, an air nozzle and a dust hood, wherein the air nozzle and the dust hood are both installed inside the cleaning box, and the outlet of the fan is connected to the inlet of the air nozzle, and the outlet of the dust hood is connected to the inlet of the dust collection assembly;
[0009] The cleaning assembly is hung on the inspection track through the cleaning box, and the side wall of the cleaning box is provided with a closed door, the closed door is used to open and close the cleaning box, and the cleaning box is used to accommodate the inspection robot to be dusted.
[0010] Preferably, the cleaning component further comprises an air distribution pipe, the air distribution pipe is installed inside the cleaning box, an air inlet is provided at the bottom of the air distribution pipe, and a plurality of air outlets are provided on the pipe wall of the air distribution pipe;
[0011] The outlet of the fan is connected to the air inlet of the air distribution pipe;
[0012] A plurality of the air nozzles are provided, and an air outlet of the air distribution pipe is connected to an inlet of the air nozzle.
[0013] Preferably, the air distribution pipe is annular in shape, and a plurality of the air nozzles are arranged around the air distribution pipe.
[0014] Preferably, the dust hood includes a hood body and a connecting pipe, the dust hood is arranged on the inner top of the cleaning box, and the connecting pipe is arranged close to any inner wall of the cleaning box; the inlet of the connecting pipe is interconnected with the hood body, and the outlet of the connecting pipe is connected to the inlet of the dust collecting assembly.
[0015] Preferably, the connecting pipe is U-shaped; the connecting pipe is provided with at least two inlets, and both of the inlets are located at the top of the connecting pipe, and the outlet of the connecting pipe is located at the bottom of the connecting pipe.
[0016] Preferably, the gas distribution pipe and the connecting pipe are relatively located on two sides of the interior of the cleaning box.
[0017] Preferably, the dust collecting assembly includes a dust collecting bucket and a filter, and the filter is installed inside the dust collecting bucket.
[0018] Preferably, at least two closed doors are provided, and the two closed doors are respectively and oppositely arranged on two side walls of the cleaning box along the extension direction of the inspection track.
[0019] Preferably, a dust sweeping door is provided at the bottom of the cleaning box, and the dust sweeping door is used to open and close the cleaning box.
[0020] The technical solution provided by the embodiment of the utility model may have the following beneficial effects:
[0021] 1. The fan, cleaning component and dust collection component are connected end to end through pipes. After the fan is started, an internal closed circulating airflow is formed between the fan, cleaning component and dust collection component, and the internal airflow with dust after dust removal is collected in the dust collection component, which is helpful to avoid the dust raised in the air from falling back onto the robot and causing incomplete dust removal.
[0022] 2. Through the setting of the dust hood and the dust collecting component, the internal gas can be effectively sucked out in time and discharged into the interior of the dust collecting component. At the same time, the dust inside the dust collecting component can be cleaned when it is full, which is beneficial to ensure the normal operation of the fan and extend its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 The utility model is a structural schematic diagram of a circulating closed dust removal device with blowing and suction integration.
[0024] Figure 2 It is a partial structural schematic diagram of a circulating closed dust removal device with blowing and suction integration of the utility model.
[0025] Figure 3 It is a partial structural schematic diagram of a blow-suction integrated circulating closed dust removal device of the utility model from one viewing angle.
[0026] Figure 4 It is a schematic diagram of the partial structure of a circulating closed dust removal device with blowing and suction integrated in one from another perspective of the utility model.
[0027] Among them: fan 1, cleaning component 2, cleaning box 21, closed door 211, air nozzle 22, dust hood 23, hood body 231, connecting pipe 232, air distribution pipe 24, dust collection component 3, inspection track 4. DETAILED DESCRIPTION
[0028] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0029] The technical solution provides a circulating closed dust removal device with integrated blowing and suction, comprising a fan 1, a cleaning component 2 and a dust collecting component 3 which are sequentially connected end to end through a pipeline;
[0030] The cleaning assembly 2 includes a cleaning box 21, an air nozzle 22 and a dust hood 23, wherein the air nozzle 22 and the dust hood 23 are both installed inside the cleaning box 21, and the outlet of the fan 1 is connected to the inlet of the air nozzle 22, and the outlet of the dust hood 23 is connected to the inlet of the dust collecting assembly 3;
[0031] The cleaning assembly 2 is hung on the inspection track 4 through the cleaning box 21, and the side wall of the cleaning box 21 is provided with a closed door 211, and the closed door 211 is used to open and close the cleaning box 21, and the cleaning box 21 is used to accommodate the inspection robot to be dusted.
[0032] In order to achieve effective dust removal for the inspection robot and avoid secondary pollution of the inspection robot, this technical solution proposes a closed-loop dust removal device with integrated blowing and suction, such as Figure 1-4 As shown, it includes a fan 1, a cleaning component 2 and a dust collecting component 3 which are connected end to end in sequence through a pipeline, wherein the cleaning component 2 includes a sealed cleaning box 21, an air nozzle 22 for blowing away dust accumulated on the inspection robot, and a dust hood 23 for sucking away dust accumulated inside the cleaning box 21.
[0033] The working process of the circulating closed dust removal device of this scheme is as follows: (1) Open the closed door 211, and let the inspection robot (not shown in the figure) to be dusted on the inspection track 4 walk to the inside of the cleaning box 21, and then close the closed door 211; (2) Start the fan 1, so that the high-pressure airflow generated by the fan 1 can enter the inside of the cleaning box 21 through the pipeline, and spray to the inspection robot to be dusted through the jet pipe 22; further, the inspection robot can also move back and forth inside the cleaning box 21 so that its whole body is evenly sprayed with the high-pressure airflow to complete the surface cleaning of the robot in all directions; (3) Under the dust suction effect of the dust hood 23, the dust raised by the robot in the cleaning room 21 by the high-pressure airflow is sucked out, and the dust is collected by the dust collection component 3 through the dust hood 23 with the airflow; (4) After the dust removal is completed, open the closed door 211 again, and let the inspection robot (not shown in the figure) to be dusted on the inspection track 4 walk to the outside of the cleaning box 21, and complete the dust removal of the inspection robot.
[0034] Since the fan 1, cleaning component 2 and dust collecting component 3 in this solution are connected end to end through the pipeline, after the fan 1 is started, an internal closed circulating airflow is formed between the fan 1, cleaning component 2 and dust collecting component 3, and the internal airflow with dust after dust removal is collected in the dust collecting component 3, which is conducive to avoiding the dust raised in the air from falling back on the robot and causing the dust removal to be incomplete. In addition, through the setting of the dust hood 23 and the dust collecting component 3, the internal gas can be effectively sucked out in time and discharged to the inside of the dust collecting component 3, and the dust collecting component 3 can be cleaned when it is full of dust, which is conducive to ensuring the normal operation of the fan 1 and extending its service life.
[0035] Further, the cleaning assembly 2 further includes an air distribution pipe 24, which is installed inside the cleaning box 21, and an air inlet is opened at the bottom of the air distribution pipe 24, and a plurality of air outlets are opened on the wall of the air distribution pipe 24;
[0036] The outlet of the fan 1 is connected to the air inlet of the air distribution pipe 24;
[0037] A plurality of air nozzles 22 are provided, and an air outlet of the air distribution pipe 24 is connected to an inlet of the air nozzle 22 .
[0038] In a preferred embodiment of the present technical solution, a plurality of air nozzles 22 may be provided to blow air to remove dust from the inspection robot, thereby cleaning all surfaces of the inspection robot, which is beneficial to enhancing the cleaning power of the cleaning component 2 and improving the efficiency of dust removal.
[0039] It should be noted that the spray angle of the air nozzle 22 in this solution can be adjusted according to the actual dust removal situation, so as to further improve the cleaning effect of the cleaning component 2.
[0040] To further explain, the air distribution pipe 24 is annular in shape, and a plurality of the air nozzles 22 are disposed around the air distribution pipe 24 .
[0041] As a preferred embodiment of the above embodiment, the air distribution pipe 24 is in the shape of a ring. The design of the ring-shaped pipe can, on the one hand, widen the distribution range of the air nozzle 22 to achieve dead-angle dust removal of the cleaning component 2, and on the other hand, reserve walking space for the inspection robot, making it convenient for the inspection robot to enter and exit the cleaning box 21.
[0042] Further explained, the dust hood 23 includes a hood body 231 and a connecting pipe 232, the dust hood 23 is arranged at the inner top of the cleaning box 21, and the connecting pipe 232 is arranged close to any inner wall of the cleaning box 21; the inlet of the connecting pipe 232 is interconnected with the hood body 231, and the outlet of the connecting pipe 232 is connected to the inlet of the dust collecting component 3.
[0043] In another preferred embodiment of the present technical solution, the dust hood 23 includes a hood body 231 and a connecting pipe 232, and the connecting pipe 232 is arranged close to any inner wall of the cleaning box 21, which can provide a larger accommodating space for the inspection robot, so as to improve the applicability of the dust removal device.
[0044] To further explain, the connecting pipe 232 is U-shaped; the connecting pipe 232 is provided with at least two inlets, and the two inlets are both located at the top of the connecting pipe 232 , and the outlet of the connecting pipe 232 is located at the bottom of the connecting pipe 232 .
[0045] As a preferred embodiment of the above embodiment, the connecting pipe 232 is U-shaped. The design of the U-shaped pipe can, on the one hand, add at least two inlets for dust collection, thereby improving the dust collection efficiency of the dust hood 23. On the other hand, it can also reserve walking space for the inspection robot, making it convenient for the inspection robot to enter and exit the cleaning box 21.
[0046] Further, the air distribution pipe 24 and the connecting pipe 232 are relatively located on both sides of the interior of the cleaning box 21, so as to provide a larger accommodating space for the inspection robot inside the cleaning box 21, which is more conducive to improving the applicability of the dust removal device.
[0047] Further, the dust collecting assembly 3 includes a dust collecting bucket and a filter screen. The filter screen is installed inside the dust collecting bucket. The dust is retained in the dust collecting bucket through the filter screen (not shown in the figure). The structure is simple and the performance is reliable.
[0048] To further explain, at least two closed doors 211 are provided, and the two closed doors 211 are respectively and oppositely provided on two side walls of the cleaning box 21 along the extending direction of the inspection track 4 .
[0049] Furthermore, at least two closed doors 211 are provided in the present embodiment, which is conducive to realizing assembly line cleaning of multiple inspection robots, thereby improving the dust removal efficiency of the dust removal device.
[0050] To further explain, a dust sweeping door is provided at the bottom of the cleaning box 21 , and the dust sweeping door is used to open and close the cleaning box 21 .
[0051] Furthermore, after long-term use of the dust removal device, a certain thickness of dust may accumulate at the bottom of the cleaning box 21. The dust can be easily cleaned through the dust sweeping door (not shown) arranged at the bottom of the cleaning box 21 to ensure the long-term dust removal effect of the dust removal device.
[0052] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0053] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps described in these embodiments do not limit the scope of the utility model. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0054] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0055] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0056] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0057] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0058] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.
Claims
1. A closed-loop dust removal device with integrated blowing and suction, characterized in that: It includes a fan, a cleaning component and a dust collecting component which are sequentially connected end to end through a pipeline; The cleaning assembly comprises a cleaning box, an air nozzle and a dust hood, wherein the air nozzle and the dust hood are both installed inside the cleaning box, and the outlet of the fan is connected to the inlet of the air nozzle, and the outlet of the dust hood is connected to the inlet of the dust collection assembly; The cleaning assembly is hung on the inspection track through the cleaning box, and the side wall of the cleaning box is provided with a closed door, the closed door is used to open and close the cleaning box, and the cleaning box is used to accommodate the inspection robot to be dusted.
2. The closed-loop dust removal device with integrated blowing and suction according to claim 1 is characterized in that: The cleaning assembly further comprises an air distribution pipe, which is installed inside the cleaning box, and an air inlet is provided at the bottom of the air distribution pipe, and a plurality of air outlets are provided on the wall of the air distribution pipe; The outlet of the fan is connected to the air inlet of the air distribution pipe; A plurality of the air nozzles are provided, and an air outlet of the air distribution pipe is connected to an inlet of the air nozzle.
3. The closed-loop dust removal device with integrated blowing and suction according to claim 2 is characterized in that: The air distribution pipe is in a ring shape, and a plurality of the air nozzles are arranged around the air distribution pipe.
4. The closed-loop dust removal device with integrated blowing and suction according to claim 2 is characterized in that: The dust hood includes a hood body and a connecting pipe. The dust hood is arranged on the inner top of the cleaning box, and the connecting pipe is arranged close to any inner wall of the cleaning box. The inlet of the connecting pipe is interconnected with the hood body, and the outlet of the connecting pipe is connected to the inlet of the dust collecting assembly.
5. The closed-loop dust removal device with integrated blowing and suction according to claim 4 is characterized in that: The connecting pipe is in a U-shape; the connecting pipe is provided with at least two inlets, and both inlets are located at the top of the connecting pipe, and the outlet of the connecting pipe is located at the bottom of the connecting pipe.
6. The closed-loop dust removal device with integrated blowing and suction according to claim 4 is characterized in that: The air distribution pipe and the connecting pipe are located at two sides of the interior of the cleaning box opposite to each other.
7. The closed-loop dust removal device with integrated blowing and suction according to claim 1 is characterized in that: The dust collecting assembly comprises a dust collecting barrel and a filter screen, and the filter screen is installed inside the dust collecting barrel.
8. The closed-loop dust removal device with integrated blowing and suction according to claim 1 is characterized in that: At least two closed doors are provided, and the two closed doors are respectively and oppositely arranged on two side walls of the cleaning box along the extension direction of the inspection track.
9. The closed-loop dust removal device with integrated blowing and suction according to claim 1, characterized in that: A dust sweeping door is provided at the bottom of the cleaning box, and the dust sweeping door is used to open and close the cleaning box.
Citation Information
Patent Citations
External dust removal device for inspection robot of coal conveying trestle
CN218133766U