Maintenance tool for cooler tube bundle
By designing a cooler tube bundle maintenance tool set including a workbench, a second motor, a threaded rod, a water pump and a water tank, the problem of manual flushing during the maintenance of the cooler tube bundle is solved, and more stable and efficient tube bundle cleaning is achieved.
Patent Information
- Application Number
- CN202420447379.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-08
AI Technical Summary
In the prior art, the cooling tube bundle needs to be manually flushed on the ground during maintenance. The water gun has a large impact force, inconvenient operation and physical energy consumption, resulting in incomplete cleaning of the tube bundle.
A maintenance tool for cooler tube bundles is designed, including a workbench, a second motor, a threaded rod, a water pump and a water tank. The hydraulic rod and a gear transmission system can achieve stable clamping and cleaning of the tube bundles. The water pump drives water flow from the concentrated box. Clean the tube bundles.
It improves the stability of the cooler tube bundle cleaning, makes cleaning more convenient, reduces the inconvenience of manual operation and physical energy consumption, and enhances the practicality of the device.
Smart Images

Figure CN222491335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cooler tube bundle processing, in particular to a repair tool for a cooler tube bundle. Background Art
[0002] A common tool used for cooler tube bundle repair is a tube bundle extractor or tube bundle extraction tool. This tool is used to safely and efficiently remove and install cooler tube bundles for repair and replacement of damaged or aged tube bundles.
[0003] After searching, Chinese patent announcement number: CN217240517U discloses an electric spindle maintenance tool, including a mobile work trolley, an electric spindle stator part and an electric spindle rotor part. The top of the mobile work trolley is provided with a connection mechanism to prevent the disassembly from being unable to be removed due to the strong internal magnetic field during disassembly and maintenance. The electric spindle maintenance tool is configured to insert the electric spindle into the retaining frame, fix the electric spindle rotor part with the sliding bracket connecting nut, then loosen the front and rear bearing end cover fixing bolts, move the sliding plate, and the slide block moves laterally along the slide rail, which can overcome the strong magnetic field, slowly separate, and gradually pull out the electric spindle rotor part and the front end cover part, and then place the rotor and the bearing assembly on the rotor maintenance placement seat to replace and assemble the new bearings, thereby solving the problem that the strong magnetic field inside the electric spindle causes the strong suction force to make it impossible to effectively separate and install the electric spindle. However, when the above-mentioned device is used to repair the electric spindle, the electric spindle needs to be flushed. Traditionally, it is done manually on the ground. Due to the large impact force of the water gun, it is easy to swing during operation, which is very inconvenient and consumes physical strength, making it inconvenient to flush the tube bundle well. Therefore, a maintenance tool for the cooler tube bundle is proposed to solve the above-mentioned problem. Utility Model Content
[0004] The utility model aims to solve the problem in the prior art that when the electric spindle is repaired, the electric spindle needs to be flushed, and the traditional method is to flush it manually on the ground. Due to the large impact force of the water gun, it is easy to swing during operation, which is very inconvenient and consumes physical strength. A maintenance tool for a cooler tube bundle is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a maintenance tool for a cooler tube bundle, comprising a workbench, a groove is opened on the upper rear side of the workbench, a second motor is fixedly connected to the right side of the workbench, a threaded rod is fixedly connected to the output end of the second motor, the external thread of the threaded rod is connected to a threaded block, second limit blocks are fixedly connected to both sides of the threaded block, the upper part of the threaded block is fixedly connected to a support frame, the interior of the support frame is fixedly connected to a concentration box, both sides of the lower part of the workbench are fixedly connected to support legs, the interior of the support legs is fixedly connected to a bottom plate, the upper part of the bottom plate is fixedly connected to a cleaning assembly, and the front end of the cleaning assembly is fixedly connected to a concentration box.
[0006] As a further description of the above technical solution:
[0007] The cleaning component includes a water tank, which is fixedly connected to the upper part of the bottom plate. A water outlet pipe is fixedly connected to the right side of the water tank, a water pump is fixedly connected to the right end of the water outlet pipe, and a hose is fixedly connected to the output end of the water pump.
[0008] As a further description of the above technical solution:
[0009] A slide groove is provided on the upper side of the workbench, and hydraulic rods are fixedly connected to both sides of the slide groove, and a fixed plate is fixedly connected to the output end of the hydraulic rod, and a fixed frame is fixedly connected to the adjacent side of the fixed plate, and a transmission component is fixedly connected to the adjacent side of the fixed frame, and a clamping plate is fixedly connected to the adjacent side of the transmission component, and an anti-slip pad is provided on the adjacent side of the clamping plate.
[0010] As a further description of the above technical solution:
[0011] The transmission assembly includes a first motor, which is fixedly connected to the close side of the fixed frame, and the output end of the first motor is fixedly connected to a gear, both sides of the gear are meshed with racks, the away side of the rack is fixedly connected to a support block, and the away side of the support block is fixedly connected to a first limit block.
[0012] As a further description of the above technical solution:
[0013] The left side of the water tank is fixedly connected with a water delivery pipe.
[0014] As a further description of the above technical solution:
[0015] A first limiting groove is provided on one side of the fixing plate that is close to the fixing plate, and a first limiting block is slidably connected inside the first limiting groove.
[0016] As a further description of the above technical solution:
[0017] Second limiting grooves are provided on both sides of the interior of the groove, and second limiting blocks are slidably connected inside the second limiting grooves.
[0018] As a further description of the above technical solution:
[0019] The racks are slidably connected to both sides of the interior of the fixing frame.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, the stability of the cooler tube bundle during cleaning is improved through the coordinated use of the second motor, threaded rod, threaded block, support frame, second limit block, second limit groove, centralized box, water pump, water outlet pipe, water tank, hose and other structures, thereby making cleaning more convenient and enhancing the practicability of the device.
[0022] 2. In the utility model, by using the coordination among the hydraulic rod, the fixing plate, the first motor, the gear, the rack, the fixing frame, the supporting block, the clamping plate, the first limiting block, the first limiting groove, the anti-slip pad and other structures, the device can be adapted to the tube bundles of different sizes and types, ensuring that the clamping force is uniform and firm, and avoiding additional damage to the tube bundle during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional diagram of a maintenance tool for a cooler tube bundle proposed by the utility model;
[0024] Figure 2 This is a rear view of a maintenance tool for a cooler tube bundle proposed by the utility model;
[0025] Figure 3 for Figure 1 A in the enlarged view;
[0026] Figure 4 for Figure 2 Enlarged view of point B in .
[0027] Legend:
[0028] 1. Workbench; 2. Slide; 3. Hydraulic rod; 4. Fixed plate; 5. Fixed frame; 6. First motor; 7. Gear; 8. Rack; 9. Support block; 10. First limit block; 11. First limit groove; 12. Clamping plate; 13. Anti-slip pad; 14. Groove; 15. Second motor; 16. Threaded rod; 17. Threaded block; 18. Second limit block; 19. Second limit groove; 20. Support frame; 21. Central box; 22. Support leg; 23. Bottom plate; 24. Water tank; 25. Water outlet pipe; 26. Water pump; 27. Hose; 28. Water pipe. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1 , Figure 2 , Figure 3 The utility model provides an embodiment: a maintenance tool for a cooler tube bundle, comprising a workbench 1, a groove 14 is provided on the upper rear side of the workbench 1, a second motor 15 is fixedly connected to the right side of the workbench 1, a threaded rod 16 is fixedly connected to the output end of the second motor 15, a threaded block 17 is externally threadedly connected to the threaded rod 16, second limit blocks 18 are fixedly connected to both sides of the threaded block 17, a support frame 20 is fixedly connected to the upper part of the threaded block 17, a centralizing box 21 is fixedly connected to the inner part of the support frame 20, support legs 22 are fixedly connected to both sides of the lower part of the workbench 1, a bottom plate 23 is fixedly connected to the inner part of the support legs 22, a cleaning component is fixedly connected to the upper part of the bottom plate 23, and the front end of the cleaning component is fixedly connected to the centralizing box 21; the cleaning component comprises a water tank 24, the water tank 24 is fixedly connected to the upper part of the bottom plate 23, a water outlet pipe 25 is fixedly connected to the right side of the water tank 24, a water pump 26 is fixedly connected to the right end of the water outlet pipe 25, and a hose 27 is fixedly connected to the output end of the water pump 26.
[0031] By starting the second motor 15, the threaded rod 16 is driven to rotate. The rotation of the threaded rod 16 drives the threaded block 17, the support frame 20 and the central box 21 to move. At the same time, the movement of the threaded block 17 drives the second limit block 18 to slide inside the second limit groove 19. Then the water pump 26 is started to drive the water outlet pipe 25 to extract water from the water tank 24. The water flows from the inside of the water outlet pipe 25 through the water pump 26 into the hose 27 and the central box 21, and then is sprayed out from the inside of the central box 21, which improves the stability of the cooler tube bundle during cleaning.
[0032] Reference Figure 1 , Figure 2 , Figure 4A slide groove 2 is provided on the upper side of the workbench 1, and hydraulic rods 3 are fixedly connected to both sides of the interior of the slide groove 2, and a fixed plate 4 is fixedly connected to the output end of the hydraulic rod 3, and a fixed frame 5 is fixedly connected to the adjacent side of the fixed plate 4, and a transmission assembly is fixedly connected to the adjacent side of the fixed frame 5, and a clamping plate 12 is fixedly connected to the adjacent side of the transmission assembly, and an anti-slip pad 13 is arranged on the adjacent side of the clamping plate 12; the transmission assembly includes a first motor 6, and the first motor 6 is fixedly connected to the adjacent side of the fixed frame 5, and a gear 7 is fixedly connected to the output end of the first motor 6, and racks 8 are meshingly connected to both sides of the gear 7, and a support block 9 is fixedly connected to the distal side of the rack 8, and a first limit block 10 is fixedly connected to the distal side of the support block 9.
[0033] The fixed plate 4 is driven to move by starting the hydraulic rod 3, and then the first motor 6 is started to drive the gear 7 to rotate. The rotation of the first gear 7 drives the rack 8 to slide on both sides inside the fixed frame 5. The movement of the rack 8 drives the support block 9 and the clamping plate 12 to move. At the same time, the movement of the support block 9 drives the first limit block 10 to slide inside the first limit groove 11. The anti-slip pad 13 plays an anti-slip role, so that the device can adapt to different sizes and types of tube bundles.
[0034] Reference Figure 1 , Figure 3 , Figure 4 A water pipe 28 is fixedly connected to the left side of the water tank 24; a first limiting groove 11 is opened on the adjacent side of the fixed plate 4, and a first limiting block 10 is slidably connected inside the first limiting groove 11; second limiting grooves 19 are opened on both sides of the interior of the groove 14, and a second limiting block 18 is slidably connected inside the second limiting groove 19; the rack 8 is slidably connected to both sides of the interior of the fixed frame 5.
[0035] A water pipe 28 is fixedly connected to the left side of the water tank 24, which plays a role in filling the water tank 24 with water; a first limiting groove 11 is opened on the adjacent side of the fixed plate 4, and a first limiting block 10 is slidably connected inside the first limiting groove 11, which plays a role in supporting and limiting the support block 9; second limiting grooves 19 are opened on both sides of the inner part of the groove 14, and a second limiting block 18 is slidably connected inside the second limiting groove 19, which plays a role in supporting and limiting the threaded block 17; the rack 8 is slidably connected to both sides of the inner part of the fixed frame 5, which plays a role in supporting the rack 8.
[0036] Working principle: When using the device, the hydraulic rod 3 is started, and the hydraulic rod 3 starts to drive the fixed plate 4 to move, and then the first motor 6 is started, and the first motor 6 starts to drive the gear 7 to rotate, and the first gear 7 rotates to drive the rack 8 to slide on both sides of the inside of the fixed frame 5, and the rack 8 moves to drive the support block 9 to move, and the support block 9 moves the clamping plate 12 to move, and at the same time, the support block 9 moves to drive the first limit block 10 to slide inside the first limit groove 11. The anti-skid pad 13 is provided to play an anti-skid role. The clamping plate 12 moves to clamp and fix the cooler tube bundle, so that the device can adapt to tube bundles of different sizes and types, ensure that the clamping force is uniform and firm, and avoid additional damage to the tube bundle during operation. By starting the second motor 15 , the second motor 15 starts and drives the threaded rod 16 to rotate, the threaded rod 16 rotates and drives the threaded block 17 to move, the threaded block 17 moves and drives the support frame 20 to move, and at the same time, the threaded block 17 moves and drives the second limit block 18 to slide inside the second limit groove 19, the support frame 20 moves and drives the central box 21 to move, and then the water pump 26 is started, and the water pump 26 starts and drives the water outlet pipe 25 to extract the water tank 24, and the water flows from the inside of the water outlet pipe 25 through the water pump 26 into the inside of the hose 27, and enters the inside of the central box 21 from the inside of the hose 27, and then sprays out from the inside of the central box 21 to clean the cooler tube bundle, thereby improving the stability of the cooler tube bundle during cleaning, thereby making cleaning more convenient and enhancing the practicality of the device.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A maintenance tool for a cooler tube bundle, comprising a workbench (1), characterized in that: A groove (14) is provided on the rear side of the upper part of the workbench (1); a second motor (15) is fixedly connected to the right side of the workbench (1); a threaded rod (16) is fixedly connected to the output end of the second motor (15); the threaded rod (16) is externally threadedly connected to a threaded block (17); second limit blocks (18) are fixedly connected to both sides of the threaded block (17); a support frame (20) is fixedly connected to the upper part of the threaded block (17); a centralizing box (21) is fixedly connected to the interior of the support frame (20); support legs (22) are fixedly connected to both sides of the lower part of the workbench (1); a bottom plate (23) is fixedly connected to the interior of the support legs (22); a cleaning assembly is fixedly connected to the upper part of the bottom plate (23); and a front end of the cleaning assembly is fixedly connected to the centralizing box (21).
2. The repair tool for a cooler tube bundle according to claim 1, characterized in that: The cleaning assembly comprises a water tank (24), the water tank (24) being fixedly connected to the upper part of the bottom plate (23), a water outlet pipe (25) being fixedly connected to the right side of the water tank (24), a water pump (26) being fixedly connected to the right end of the water outlet pipe (25), and a hose (27) being fixedly connected to the output end of the water pump (26).
3. The repair tool for a cooler tube bundle according to claim 1, characterized in that: A slide groove (2) is provided on the upper side of the workbench (1), and hydraulic rods (3) are fixedly connected to both sides of the interior of the slide groove (2), and the output end of the hydraulic rod (3) is fixedly connected to a fixed plate (4), and the adjacent side of the fixed plate (4) is fixedly connected to a fixed frame (5), and the adjacent side of the fixed frame (5) is fixedly connected to a transmission component, and the adjacent side of the transmission component is fixedly connected to a clamping plate (12), and the adjacent side of the clamping plate (12) is provided with an anti-slip pad (13).
4. The repair tool for a cooler tube bundle according to claim 3, characterized in that: The transmission assembly comprises a first motor (6), the first motor (6) is fixedly connected to the adjacent side of the fixing frame (5), the output end of the first motor (6) is fixedly connected to a gear (7), both sides of the gear (7) are meshingly connected to racks (8), the distal side of the rack (8) is fixedly connected to a support block (9), and the distal side of the support block (9) is fixedly connected to a first limit block (10).
5. The repair tool for a cooler tube bundle according to claim 2, characterized in that: The left side of the water tank (24) is fixedly connected with a water delivery pipe (28).
6. The repair tool for a cooler tube bundle according to claim 3, characterized in that: A first limiting groove (11) is provided on the adjacent side of the fixing plate (4), and a first limiting block (10) is slidably connected inside the first limiting groove (11).
7. The repair tool for a cooler tube bundle according to claim 1, characterized in that: Second limiting grooves (19) are provided on both sides of the interior of the groove (14), and a second limiting block (18) is slidably connected inside the second limiting groove (19).
8. The repair tool for a cooler tube bundle according to claim 4, characterized in that: The rack (8) is slidably connected to both sides of the interior of the fixing frame (5).
Citation Information
Patent Citations
Maintenance tool for motorized spindle
CN217240517U