Blade core material contour plate block breaking auxiliary device

By designing block-breaking auxiliary devices for rotating components and flipped components, the problem of manual assistance in the prior art requiring blade core profile plate block-breaking in the form of blades is solved, and the processing efficiency and automation level are improved.

CN222491754UActive Publication Date: 2025-02-18WEITUO (JIANGSU) COMPOSITE MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420906268.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-02-18
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The existing blade core profile plate bent devices require manual assistance, which is time-consuming and labor-intensive and has low efficiency.

Method used

A block breaking auxiliary device including a rotating assembly and a flip assembly is designed. The core material profile plate is rotated by 90° through the rotating assembly, and flipped through the flip assembly to improve processing efficiency.

Benefits of technology

It improves the processing efficiency of the blade core profile plate, simplifies the operation process, reduces manual operation, and improves the automation level of the production assembly line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an auxiliary block breaking device for a blade core material contour plate. The auxiliary block breaking device comprises a rotating assembly, a conveying assembly and a turn-over assembly. The rotating assembly is used for rotating the core material contour plate by 90 degrees; the turn-over assembly is used for turning over the core material contour plate; a conveying assembly is arranged between the rotating assembly and the turn-over assembly; the rotating assembly comprises a working table top, a 90-degree rotating air cylinder, a supporting plate, a jacking air cylinder and a supporting base. A working table is arranged on the supporting plate, and the working table is rotationally connected with the supporting plate through a 90-degree rotating air cylinder; the supporting plate is installed on the supporting base through the jacking air cylinder. The turn-over assembly comprises a base, a supporting column, a turn-over assembly and a rotating platform. A movable seat is arranged on the base; the movable seat is rotationally connected with the base through the rotating platform; the overturning assembly is installed on the movable base through a supporting column. The machining efficiency of the blade core material contour plate is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of blade core material production, in particular to a blade core material contour plate breaking auxiliary device. Background Art

[0002] As a clean and renewable energy source, wind power generation has developed rapidly in China in recent years. The blades of wind turbines are in various forms. The blade core profile plate is one of the important components of wind turbine blades. As the blades of wind turbines are getting longer and longer, the length and weight of the blade core profile plate are also increasing. At the same time, the blade core profile plate needs to be cut into pieces when it is used.

[0003] The existing block breaking device requires manual assistance in the block breaking process, which is time-consuming, labor-intensive and has low efficiency. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a blade core material contour plate breaking auxiliary device to improve the blade core material contour plate processing efficiency.

[0005] The technical solution of the utility model is: a blade core material contour plate breaking auxiliary device, comprising a rotating assembly and a turning assembly; the rotating assembly is used to rotate the core material contour plate 90 degrees; the turning assembly is used to turn the core material contour plate over; the rotating assembly and the turning assembly are respectively arranged at both ends of the cutting device;

[0006] The rotating assembly includes a work surface, a 90° rotating cylinder, a support plate, a lifting cylinder and a support seat; the work surface is arranged on the support plate, and the work surface is rotatably connected to the support plate through the 90° rotating cylinder; the support plate is installed on the support seat through the lifting cylinder;

[0007] The flip assembly comprises a base, a support, a turning assembly and a rotating platform; a movable seat is arranged on the base; the movable seat is rotatably connected with the base through the rotating platform; and the turning assembly is installed on the movable seat through the support.

[0008] Furthermore, the flip assembly includes a rotating shaft and circular end plates fixedly mounted on both ends of the rotating shaft; a plurality of slots are arranged at equal intervals on the circular end plates; and the rotating shaft is driven by a driving mechanism.

[0009] Furthermore, the side walls of the slot are provided with a plurality of rollers.

[0010] Furthermore, a groove is arranged on the work surface; a conveying roller is arranged in the groove; the conveying roller is arranged on a lifting plate; and the lifting plate is arranged in the groove through a lifting cylinder.

[0011] The beneficial effects of the utility model are:

[0012] The utility model has a simple structure and is convenient for adjusting the position of the blade core material contour plate during the blade core material contour plate breaking process, and the blade core material contour plate is rotated 90 degrees and turned over, thereby improving the automation level of the blade core material production line, improving the processing efficiency of the blade core material contour plate, and saving labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0014] Figure 1 This is a schematic diagram of the structure of Example 1.

[0015] Figure 2 Schematic diagram of the rotating assembly.

[0016] Figure 3 A schematic diagram of the flip assembly.

[0017] Figure 4 This is a top view of the work surface of Example 2.

[0018] Figure 5 This is a cross-sectional view of the work surface of Example 2. DETAILED DESCRIPTION

[0019] The technical solution of the utility model will be clearly and completely described below through specific implementation methods.

[0020] Example 1

[0021] refer to Figure 1-Figure 3 , is a blade core material contour plate breaking auxiliary device of the utility model, comprising a rotating component 1 and a turning component 2.

[0022] The rotating assembly 1 of this embodiment is used to rotate the core material profile plate 90 degrees; the turning assembly 2 is used to turn the core material profile plate over; the rotating assembly 1 and the turning assembly 2 are respectively arranged at both ends of the cutting device;

[0023] The rotating assembly 1 of this embodiment includes a work surface 11, a 90° rotating cylinder 12, a support plate 13, a lifting cylinder 14 and a support seat 15; the work surface 11 is arranged on the support plate 13, and the work surface 11 is rotatably connected to the support plate 13 through the 90° rotating cylinder 12; the support plate 13 is installed on the support seat 15 through the lifting cylinder 14.

[0024] The length and width of the work surface 11 are smaller than the length and width of the blade core material profile plate.

[0025] After the longitudinal cutting groove is cut on the blade core material contour plate of this embodiment, it is transported to the rotating component 1. After the blade core material contour plate is located in the middle of the work surface 11, the lifting cylinder 14 works to lift the work surface 11, and the 90° rotating cylinder 12 works to drive the work surface 11 to rotate 90 degrees. The blade core material contour plate on the work surface 11 rotates 90° to process the transverse cutting groove on the blade core material contour plate.

[0026] The flip assembly 2 of this embodiment includes a base 21, a support 22, a flip assembly 23 and a rotating platform 24; a movable seat 25 is provided on the base 21; the movable seat 25 is rotatably connected to the base 21 through the rotating platform 24; the flip assembly 23 is installed on the movable seat 25 through the support 22.

[0027] The flip assembly 23 includes a rotating shaft 231 and circular end plates 232 fixedly mounted at both ends of the rotating shaft; the circular end plates 232 are provided with a plurality of slots 233 at equal intervals; the rotating shaft 231 is driven by a driving motor. A shaft sleeve is provided at the top of the support 22, and the rotating shaft 231 passes through the shaft sleeve and is rotatably connected to the shaft sleeve.

[0028] After one side of the blade core material contour plate of the present embodiment is cut and processed, it is transported to the flipping assembly to flip the blade core material contour plate. The slot of the flipping assembly is located at the end of the conveying assembly. The plate is transported to the slot by the conveyor belt. The shaft rotates, the slot rotates upward, and the rotating platform 24 rotates at the same time. After the slot rotates 180°, the rotating platform 24 also rotates 180°. One end of the flipped blade core material contour plate falls on the conveyor belt and is transported back to cut the other side of the blade core material contour plate.

[0029] In this embodiment, a plurality of rollers are disposed on the side walls of the slot 233 to reduce the friction between the plate and the slot and facilitate transportation.

[0030] The specific process of this embodiment is as follows: the blade core material contour plate is transported from one end of the cutting device to the cutting component by the conveying component, first a longitudinal cutting groove is cut on one side of the blade core material contour plate, and after cutting, it is transported to the other end of the cutting device by the conveying component, and a rotating component 1 is set at the other end of the cutting device. The conveying component conveys the blade core material contour plate to the rotating component 1, and the rotating component 1 rotates it 90°, and the conveying component conveys it in reverse, and conveys the blade core material contour plate on the rotating component 1 to the cutting component again, and cuts the transverse cutting groove. The conveying component continues to convey and conveys the blade core material contour plate to the flipping component 23, and after flipping, the conveying component conveys it in reverse again, and the other side of the blade core material contour plate is cut into blocks. Example 2

[0031] like Figure 4 and 5As shown, a groove 111 is provided on the work surface 11 of this embodiment; a conveying roller 112 is provided in the groove 111; the conveying roller 112 is provided on a lifting plate 113; the lifting plate 113 is provided in the groove 111 through a lifting cylinder 114.

[0032] The conveying rollers 112 provided on the work surface 11 of the present embodiment facilitate the conveying of the blade core material profile plate.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the technical solution of the present invention.

Claims

1. A blade core material contour plate breaking auxiliary device, characterized in that: It comprises a rotating assembly (1) and a turning assembly (2); the rotating assembly (1) is used to rotate the core material profile plate by 90 degrees; the turning assembly (2) is used to turn the core material profile plate over; the rotating assembly (1) and the turning assembly (2) are respectively arranged at two ends of the cutting device; The rotating assembly (1) comprises a work surface (11), a 90° rotating cylinder (12), a support plate (13), a lifting cylinder (14) and a support seat (15); the work surface (11) is arranged on the support plate (13), and the work surface (11) is rotatably connected to the support plate (13) via the 90° rotating cylinder (12); the support plate (13) is mounted on the support seat (15) via the lifting cylinder (14); The flip assembly (2) comprises a base (21), a support column (22), a turning assembly (23) and a rotating platform (24); a movable seat (25) is arranged on the base (21); the movable seat (25) is rotatably connected to the base (21) via the rotating platform (24); and the turning assembly (23) is mounted on the movable seat (25) via the support column (22).

2. The blade core material profile plate breaking auxiliary device according to claim 1 is characterized in that: The flip assembly (23) comprises a rotating shaft (231) and circular end plates (232) fixedly mounted on both ends of the rotating shaft; a plurality of slots (233) are arranged at equal intervals on the circular end plates (232); and the rotating shaft (231) is driven by a driving mechanism.

3. The blade core material profile plate breaking auxiliary device according to claim 2, characterized in that: A plurality of rollers are arranged on the side wall of the slot (233).

4. The blade core material profile plate breaking auxiliary device according to claim 1, characterized in that: A groove (111) is provided on the work surface (11); a conveying roller (112) is provided in the groove (111); the conveying roller (112) is provided on a lifting plate (113); and the lifting plate (113) is provided in the groove (111) via a lifting cylinder (114).