Jig for welding

By designing a welding fixture for electronic equipment production, and using the press rod to achieve the compression positioning of components, the problem of positioning difficulties in manual welding is solved, and the production speed and consistency are improved.

CN222492765UActive Publication Date: 2025-02-18동관 화옌 뉴 매터리얼 테크놀로지 씨오 엘티디
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Patent Information

Application Number
CN202420344087.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-02-18
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

In the production of electronic equipment, it is difficult to quickly and accurately locate small components during manual welding, resulting in time-consuming and labor-intensive welding, unable to achieve consistency, and affecting the pass rate and product quality.

Method used

A welding fixture is designed, including a load seat and a removable compression assembly, and the compression positioning is achieved using a press rod to abut the components to facilitate welding.

Benefits of technology

Through this fixture, the production process is simplified, the time and frequency of manual operations of workers are reduced, and the overall production speed and consistency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a jig for welding. The jig comprises a carrying seat; the top surface of the carrying seat is used for splicing a first component, a second component and a third component; the pressing assembly is detachably mounted on the carrying seat; the pressing assembly comprises a cover plate, a pressing rod, a rotating handle and a limiting rod. A welding hole is formed in the middle of the cover plate; the pressing rod is arranged in the cover plate in a penetrating mode, the top end of the pressing rod penetrates through and protrudes out of the top face of the cover plate and then is connected with the rotating handle, and the bottom end of the pressing rod stretches into the welding hole and then is used for abutting against the third component. A notch is formed in the bottom end of the pressing rod. The welding jig is simple in structure and convenient to use, the pressing rod is in threaded connection with the interior of the cover plate, different components to be welded are placed on the carrying base, the pressing rod abuts against the components, welding is convenient after pressing and positioning are achieved, the production process can be simplified, the manual operation time and frequency of workers are reduced, and the overall production speed and consistency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic equipment production, in particular to a welding jig. Background Art

[0002] In the production of electronic equipment, welding jigs are one of the essential tools. Welding jigs can fix electronic components to prevent them from moving and ensure that the position of components will not shift during the welding process. At the same time, welding jigs can help the welding gun align with the pad to ensure accurate alignment during welding, thereby improving welding quality and production efficiency.

[0003] Since the components of electronic equipment are relatively small, it is difficult to position them quickly and accurately during manual soldering. Therefore, during the soldering process, different components are usually soldered together one by one manually, which is time-consuming and labor-intensive, and cannot achieve soldering consistency, which is not conducive to improving the pass rate and product quality standards. Utility Model Content

[0004] Based on this, the utility model provides a welding jig with a simple structure and easy use. A pressure rod is screwed inside the cover plate. Different components to be welded are placed on the carrier. The pressure rod is used to abut the components to achieve compression and positioning, which facilitates welding. The production process can be simplified, the time and frequency of workers' manual operations can be reduced, and the overall production speed and consistency can be improved.

[0005] In order to achieve the purpose of the utility model, the utility model adopts the following technical solutions:

[0006] A welding jig, comprising:

[0007] A carrier; the top surface of the carrier is used for splicing the first component, the second component, and the third component; and

[0008] A clamping assembly detachably mounted on the carrier; the clamping assembly comprises a cover plate detachably mounted on the top surface of the carrier, a pressure rod screwed to the inside of one side of the cover plate, a rotating handle connected to the top end of the pressure rod, and a limiting rod passing through both the cover plate and the pressure rod; a welding opening is provided in the middle of the cover plate, and the welding opening is located above the joint of the first component, the second component and the third component; the pressure rod is passed through the inside of the cover plate, the top end of the pressure rod is passed through and protrudes beyond the top surface of the cover plate and is connected to the rotating handle, and the bottom end of the pressure rod is extended into the inside of the welding opening and is used to abut the third component; a notch is provided at the bottom end of the pressure rod, and the notch is used to match and abut the third component.

[0009] The above-mentioned welding jig has a simple structure and is easy to use. A pressure rod is screwed inside the cover plate. Different components to be welded are placed on the carrier. The pressure rod is used to abut the components to achieve compression and positioning for easy welding. It can simplify the production process, reduce the time and frequency of workers' manual operations, and improve the overall production speed and consistency.

[0010] In one of the embodiments, an adjustment hole is further provided at the bottom end of the pressure rod along the length direction of the pressure rod, and the limiting rod is used to penetrate the adjustment hole.

[0011] In one embodiment, the adjustment hole is an oval hole.

[0012] In one of the embodiments, the clamping assembly further includes a spring sleeved on the pressure rod, one end of the spring abuts against the pressure rod, and the other end of the spring abuts against the cover plate.

[0013] In one of the embodiments, four opposite corners of the top surface of the carrier are respectively connected with guide pillars; four opposite corners of the cover plate are respectively provided with guide holes, and the guide holes are matched with the guide pillars one by one. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is an application state diagram of a welding jig according to one embodiment of the utility model;

[0015] Figure 2 for Figure 1 An enlarged schematic diagram of circle A shown;

[0016] Figure 3 for Figure 2 An exploded schematic diagram of a welding jig is shown;

[0017] Figure 4 for Figure 3 An exploded schematic diagram of another perspective of a clamping assembly in a welding jig shown;

[0018] Figure 5 for Figure 1 A half-section view of the welding jig shown;

[0019] Figure 6 for Figure 5 A half-section exploded view of a welding jig shown;

[0020] Figure 7 for Figure 1 A comparative schematic diagram of the first component, the second component and the third component used in the welding jig shown.

[0021] Notes on the attached drawings:

[0022] 10-carrying seat, 11-accommodating slot, 12-docking column, 13-jack, 14-guide column;

[0023] 20-pressing assembly, 21-cover plate, 210-welding opening, 22-pressing rod, 221-notch, 222-adjusting hole, 23-rotating handle, 24-limiting rod, 25-spring, 26-guide hole;

[0024] 31-first component, 311-alignment hole, 312-pin, 313-recess, 32-second component, 33-third component. DETAILED DESCRIPTION

[0025] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0028] See also Figures 1 to 7 , is a welding fixture according to an embodiment of the present invention, comprising a carrier 10 and a clamping assembly 20 detachably mounted on the carrier 10 .

[0029] The top surface of the carrier 10 is provided with an arc-shaped receiving groove 11, one end of the carrier 10 corresponding to the receiving groove 11 is connected to a positioning column 12, and the other end of the carrier 10 corresponding to the receiving groove 11 is provided with a plug hole 13. The positioning column 12 and the plug hole 13 are used to position and install the first component 31; the receiving groove 11 is used to accommodate one end of the second component 32, and the other end of the second component 32 is placed on the first component 31. For details, please refer to Figure 6 and Figure 7, one end of the first component 31 is provided with an alignment hole 311, and the other end of the first component 31 is provided with a pin 312, wherein the alignment hole 311 is used to set the alignment column 12, and the pin 312 is used to insert the socket 13, so as to achieve the matching connection between the first component 31 and the carrier 10. Further, the top surface of the first component 31 is provided with a recess 313, and the recess 313 is used to simultaneously accommodate the third component 33 and the end of the second component 32 away from the accommodating groove 11. At this time, the first component 31, the second component 32 and the third component 33 are spliced ​​together, and the joints of the three can be welded simultaneously.

[0030] In this embodiment, four opposite corners of the top surface of the carrier 10 are respectively connected with guide pillars 14 , and the guide pillars 14 are used to position and connect the clamping assembly 20 .

[0031] The clamping assembly 20 includes a cover plate 21 detachably mounted on the top surface of the carrier 10, a pressure rod 22 screwed to the inside of one side of the cover plate 21, a rotating handle 23 connected to the top of the pressure rod 22, and a limit rod 24 passing through both the cover plate 21 and the pressure rod 22. Among them, a welding opening 210 is provided in the middle of the cover plate 21, and the welding opening 210 is located above the joint of the first component 31, the second component 32 and the third component 33, so as to facilitate the simultaneous welding of the joints of the first component 31, the second component 32 and the third component 33 using a welding gun.

[0032] In this embodiment, the pressure rod 22 is inserted into the interior of the cover plate 21, and the top end of the pressure rod 22 is inserted and protrudes beyond the top surface of the cover plate 21 and then connected to the rotating handle 23. The bottom end of the pressure rod 22 is inserted into the interior of the welding opening 210 and is used to abut the third component 33. Specifically, a notch 221 is provided at the bottom end of the pressure rod 22, and the notch 221 is used to match and abut the third component 33 to ensure that the first component 31, the second component 32 and the third component 33 are tightly spliced ​​together. In use, the pressure rod 22 can be adjusted to be retracted by twisting the rotating handle 23, so as to facilitate the compression or release of the third component 33. Compared with traditional manual welding, the utility model uses the pressure rod 22 to abut the third component 33 to achieve compression and positioning, which is convenient for welding, can simplify the production process, reduce the time and frequency of manual operation of workers, and improve the overall production speed and consistency.

[0033] In this embodiment, the bottom end of the pressure rod 22 is further provided with an adjustment hole 222 along its length direction, and the adjustment hole 222 is penetrated by the limit rod 24 to effectively limit the telescopic stroke of the pressure rod 22 and prevent excessive squeezing of the third component 33. The adjustment hole 222 is an oval hole.

[0034] Furthermore, the pressing assembly 20 further includes a spring 25 sleeved on the pressing rod 22 , one end of the spring 25 abuts against the pressing rod 22 , and the other end of the spring 25 abuts against the cover plate 21 , so as to improve the damping feel and stability of the rotation.

[0035] In this embodiment, guide holes 26 are respectively provided at four opposite corners of the cover plate 21 , and the guide holes 26 match the guide pillars 14 one by one to achieve detachable installation of the clamping assembly 20 and the carrier 10 .

[0036] The above-mentioned welding jig has a simple structure and is easy to use. The cover plate 21 is screwed with a pressure rod 22 inside. Different components to be welded are placed on the carrier 10. The pressure rod 22 is used to abut the components to achieve compression and positioning for easy welding. This can simplify the production process, reduce the time and frequency of workers' manual operations, and improve the overall production speed and consistency.

[0037] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0038] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A welding jig, characterized in that: include: A carrier; the top surface of the carrier is used for splicing the first component, the second component, and the third component; and A clamping assembly detachably mounted on the carrier; the clamping assembly comprises a cover plate detachably mounted on the top surface of the carrier, a pressure rod screwed to the inside of one side of the cover plate, a rotating handle connected to the top end of the pressure rod, and a limiting rod passing through both the cover plate and the pressure rod; a welding opening is provided in the middle of the cover plate, and the welding opening is located above the joint of the first component, the second component and the third component; the pressure rod is passed through the inside of the cover plate, the top end of the pressure rod is passed through and protrudes beyond the top surface of the cover plate and is connected to the rotating handle, and the bottom end of the pressure rod is extended into the inside of the welding opening and is used to abut the third component; a notch is provided at the bottom end of the pressure rod, and the notch is used to match and abut the third component.

2. The welding jig according to claim 1, characterized in that: The bottom end of the pressure rod is also provided with an adjustment hole along the length direction of the pressure rod, and the limiting rod is used to penetrate the adjustment hole.

3. The welding jig according to claim 2, characterized in that: The adjusting hole is an oval hole.

4. The welding jig according to claim 1, characterized in that: The clamping assembly also includes a spring sleeved on the pressure rod, one end of the spring abuts against the pressure rod, and the other end of the spring abuts against the cover plate.

5. The welding jig according to claim 1, characterized in that: Four opposite corners of the top surface of the carrier are respectively connected with guide pillars; four opposite corners of the cover plate are respectively provided with guide holes, and the guide holes are matched with the guide pillars one by one.