High-precision adjustable rear wall framework assembly positioning device

Abstract

The utility model discloses a high-precision adjustable type rear wall framework assembly positioning device, which relates to the technical field of hardware clamps, and comprises a positioning bottom plate and an adjusting component, the outer side of the positioning bottom plate is surrounded by the adjusting component, and the adjusting component comprises an angle support, a clamping block, a cushion block and a gasket. According to the high-precision adjustable rear wall framework assembly positioning device, when the high-precision rear wall framework positioning device is used, all the components can be correspondingly installed through the accurate and reliable positioning holes, meanwhile, the size deviation of a product is reduced, and after all the components are assembled, the product quality is improved. The rear wall framework is in the best state position, welding is facilitated, welding defects are reduced, the welding speed is increased, the welding precision of the rear wall framework is guaranteed, the strength of the rear wall framework is guaranteed, the device is convenient to install and use, the device is fixed and assembled through bolts, and workers can conveniently replace, maintain and overhaul the device in the later period.

Description

Technical Field

[0001] The utility model relates to the technical field of hardware clamps, in particular to a high-precision adjustable rear enclosure frame assembly positioning device. Background Art

[0002] In the production of medium and large buses, the welding of the frame assembly is an extremely complex and high-precision process. The accuracy of the assembly welding is directly related to the quality of the entire bus shell. Today, in the field of modern production, the professional division of labor is gradually refined. In the customized production model of products, the professional bus frame manufacturers undertake many frame specifications and models with short production cycles. The batch size of each model is not fixed, which makes the welding fixtures frequently replaced and requires high flexibility. The traditional welding method is to use simple iron plates and square tubes as supports on a work platform and weld them on the platform to position and fix the parts to be welded.

[0003] Most of the existing high-precision fixing fixtures for the front door frame assembly are convenient to use, but they ignore the fact that the fixture itself is simply welded from iron plates and square tubes. In case of large-scale production, it is easy to cause deformation of the fixture itself, resulting in a large difference in the sizes of the first and last parts of the product, causing large deviations in the sizes of the welded parts, frequent product rework and customer complaints. In addition, in the face of "casual" production with many frame states, production cycles, and irregular batches of each model, this method has low fixture cost and short replacement time, but the welding accuracy cannot be guaranteed and there is no traceability of the products. For this reason, we propose a high-precision fixing fixture for the rear door frame assembly.

[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a high-precision adjustable rear enclosure frame assembly positioning device is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a high-precision adjustable rear enclosure frame assembly positioning device to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-precision adjustable rear frame assembly positioning device, comprising a positioning base plate and an adjustment component, the positioning base plate is surrounded by an adjustment component on the outside, the adjustment component comprises an angle support, a clamping block, a pad and a gasket, the angle support is fixed with a clamping block on the front bolt, and three pads are arranged in the recess on the top of the clamping block, and a gasket is inserted between the pad and the side wall of the adjacent recess.

[0007] Furthermore, the positioning base plate is provided with mounting holes and threaded mounting holes, and the positioning base plate is welded and fixed on the H-shaped steel.

[0008] Furthermore, the countersunk screw is screwed into the countersunk hole on the inner side of the cushion block and penetrates through the gasket to be fixed to the preset thread groove of the clamping block.

[0009] Furthermore, the gaskets include various specifications of 0.1-0.2-0.3-0.5-1.0-2.0 mm, and the installation size of the component can be adjusted by adding or subtracting the number of the gaskets.

[0010] Furthermore, several flipping components are arranged on the inner side of the positioning base plate, and the flipping components include a base and a bearing seat. The base and the positioning base plate are connected by positioning pins and bolts, and the bearing seat is fixed by bolts on the top of the base.

[0011] Furthermore, the flip assembly also includes a ball handle and a swing arm. The ball handle is rotatably arranged on the side of the bearing seat, and the swing arm is coaxially connected to the inner side of the ball handle.

[0012] Furthermore, the swing arm can be clamped with the corner of the rear enclosure frame by adding a U-shaped claw, and the swing arm can also be pressed with the rear enclosure frame by adding a pressure plate.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the high-precision rear enclosure frame positioning device can install the components in correspondence through accurate and reliable positioning holes when in use, thereby reducing the dimensional deviation of the product at the same time; the device assembles the components to place the rear enclosure frame in the best state and position, which is convenient for welding, helps to reduce welding defects, and improves welding speed, thereby ensuring the welding accuracy and strength of the rear enclosure frame; the device is easy to install and use, and uses bolts for fixing and assembling, which is convenient for the staff to carry out later replacement, maintenance and overhaul of the equipment

[0014] 1. When the utility model is in use, the clamping block can be fixed with bolts at mounting holes at different positions of the corner support to adjust the supporting height of the adjustment component, wherein three gaskets are arranged at the notch at the top of the clamping block, and the installation size of the component can be adjusted by adding or subtracting the number of gaskets, thereby improving the positioning accuracy, and improving the welding accuracy and quality of the rear enclosure frame, and all positioning devices are locked, so it is convenient to replace the clamping block later, and the maintenance cost is low.

[0015] 2. When the utility model is in use, the flipping of the swing arm in the bearing seat is controlled by pulling the ball handle. In the present application, the swing arm can be clamped with the corner of the rear frame by adding a U-shaped claw, and the swing arm can be pressed with the rear frame by adding a pressure plate. Different functional modules can be added to meet different application requirements, and the flip assembly and the adjustment assembly can also adjust the installation size of the components by adding or reducing the number of gaskets. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model device;

[0017] Figure 2 This is a schematic diagram of the structure of the adjustment component of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the flip assembly of the utility model.

[0019] In the figure: 1. positioning base plate; 2. H-shaped steel; 3. adjustment assembly; 301. angle support; 302. clamping block; 303. cushion block; 304. gasket; 4. flip assembly; 401. base; 402. bearing seat; 403. ball handle; 404. swing arm. DETAILED DESCRIPTION

[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0021] like Figure 1 to Figure 2 As shown, a high-precision adjustable rear enclosure frame assembly positioning device includes a positioning base plate 1 and an adjustment component 3. The positioning base plate 1 is provided with mounting positioning holes and threaded mounting holes, and the positioning base plate 1 is welded and fixed on the H-shaped steel 2. The positioning base plate 1 is surrounded by an adjustment component 3 on the outside. The adjustment component 3 includes an angle support 301, a clamping block 302, a cushion block 303 and a gasket 304. The front side of the angle support 301 is bolted with a clamping block 302, and three cushion blocks 303 are arranged in the top notch of the clamping block 302, and a gasket 304 is inserted between the cushion block 303 and the side wall of the adjacent notch. The countersunk screw is screwed into the countersunk hole on the inner side of the cushion block 303 and penetrates the gasket 304. 4, and then fixed with the preset thread groove of the clamping block 302. The gasket 304 includes multiple specifications of 0.1-0.2-0.3-0.5-1.0-2.0mm, and the installation size of the component can be adjusted by adding or subtracting the number of gaskets 304. The clamping block 302 can be fixed with bolts of the mounting holes at different positions of the angle support 301 to adjust the support height of the adjustment component 3. Three gaskets 303 are set at the top notch of the clamping block 302. The installation size of the component can be adjusted by adding or subtracting the number of gaskets 304, thereby improving the positioning accuracy, improving the welding accuracy and quality of the rear enclosure frame, and all positioning devices are locked, so it is convenient to replace the clamping block 302 later, and the maintenance cost is low;

[0022] like Figures 1 to 3As shown, several flipping components 4 are arranged on the inner side of the positioning base plate 1, and the flipping component 4 includes a base 401 and a bearing seat 402. The base 401 and the positioning base plate 1 are connected by positioning pins and bolts, and the bearing seat 402 is fixed by bolts on the top of the base 401. The flipping component 4 also includes a ball handle 403 and a swing arm 404. The ball handle 403 is rotated on the side of the bearing seat 402, and the swing arm 404 is coaxially connected to the inner side of the ball handle 403. On the one hand, the swing arm 404 can be clamped with the corner of the rear enclosure frame by adding a U-shaped claw, and on the other hand, the swing arm 404 can be pressed with the rear enclosure frame by adding a pressure plate. Different functional modules can be added to meet different application requirements, and the flipping component 4 and the adjustment component 3 can also adjust the installation size of the components by adding or subtracting the number of gaskets 304.

[0023] Working principle: When using this high-precision adjustable rear frame assembly positioning device, positioning pin holes and threaded holes are opened on the positioning base plate 1 and marked with corresponding serial numbers. The adjustment component 3 and the flip component 4 are respectively installed on the positioning base plate 1 according to the corresponding serial numbers, and then the components to be welded are installed to the corresponding positions of the adjustment component 3 according to the requirements of the drawing. The block 302 can adjust the supporting height of the adjustment component 3 by bolting the mounting holes at different positions of the angle support 301. Three pads 303 are set in the top notch of the block 302. The installation size of the component can be adjusted by adding or subtracting the number of pads 304, thereby improving the positioning accuracy and improving the welding of the rear frame. Precision and quality, and all positioning devices are locked, so it is convenient to replace the block 302 later, and the maintenance cost is low. After the size of the middle adjustment component 3 is adjusted, the flip component 4 is flipped and the lock is fastened to limit the width direction size of the component, and the flipping of the swing arm 404 in the bearing seat 402 is controlled by pulling the ball handle 403. In the present application, the swing arm 404 can be connected with the corner of the rear enclosure frame by adding a U-shaped claw on the one hand, and the swing arm 404 can also be pressed with the rear enclosure frame by adding a pressure plate on the other hand. Different functional modules can be added to meet different application requirements, and the flip component 4 and the adjustment component 3 can also adjust the installation size of the component by adding or reducing the number of gaskets 304.

[0024] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A high-precision adjustable rear frame assembly positioning device, characterized in that: The invention comprises a positioning base plate (1) and an adjustment component (3), wherein the positioning base plate (1) is surrounded by the adjustment component (3), and the adjustment component (3) comprises an angle support (301), a clamping block (302), a cushion block (303) and a gasket (304), wherein the front face of the angle support (301) is fixed with a clamping block (302) by bolts, and three cushion blocks (303) are arranged in a recess at the top of the clamping block (302), and a gasket (304) is inserted between the cushion block (303) and the side wall of an adjacent recess.

2. A high-precision adjustable rear frame assembly positioning device according to claim 1, characterized in that: The positioning base plate (1) is provided with a mounting positioning hole and a threaded mounting hole, and the positioning base plate (1) is welded and fixed on the H-shaped steel (2).

3. The high-precision adjustable rear frame assembly positioning device according to claim 1, characterized in that: The countersunk screw is screwed into the countersunk hole on the inner side of the cushion block (303) and penetrates the gasket (304) and is then fixed to the preset thread groove of the clamping block (302).

4. The high-precision adjustable rear frame assembly positioning device according to claim 1, characterized in that: The gaskets (304) include various specifications ranging from 0.1-0.2-0.3-0.5-1.0-2.0 mm, and the installation dimensions of the components can be adjusted by adding or subtracting the number of the gaskets (304).

5. The high-precision adjustable rear frame assembly positioning device according to claim 1, characterized in that: Several turning components (4) are arranged on the inner side of the positioning base plate (1), and the turning components (4) include a base (401) and a bearing seat (402). The base (401) and the positioning base plate (1) are connected by positioning pins and bolts, and the bearing seat (402) is fixed to the top of the base (401) by bolts.

6. The high-precision adjustable rear frame assembly positioning device according to claim 5, characterized in that: The flip assembly (4) further comprises a ball handle (403) and a swing arm (404); the ball handle (403) is rotatably mounted on the side of the bearing seat (402), and the swing arm (404) is coaxially connected to the inner side of the ball handle (403).

7. The high-precision adjustable rear frame assembly positioning device according to claim 6, characterized in that: On the one hand, the swing arm (404) can be clamped with the corner of the rear enclosure frame by adding a U-shaped clamping claw, and on the other hand, the swing arm (404) can also be pressed with the rear enclosure frame by adding a pressing plate.

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