Inserting device of ton barrel metal frame
By designing the pipe distance adjustment mechanism and clamping mechanism in the ton-barrel metal frame plug-in device, the problems of inconvenient operation and low production efficiency in the prior art equipment when dealing with frames of different specifications are solved, and rapid adjustment of steel pipe spacing is achieved and Improved plugging effect.
Patent Information
- Application Number
- CN202421305490.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-11
AI Technical Summary
When handling frames with different specifications, the existing ton-barrel metal frame plug-in device requires staff to manually adjust the fixed buckle position, which is inconvenient and time-consuming, resulting in low production efficiency.
A plug-in device including a pipe distance adjustment mechanism is designed, and the hydraulic cylinder is used to push the movable slide rail and the limit block to slide in the limit groove, and the mounting frame is driven to spread to both sides through the telescopic rod to achieve rapid adjustment of the steel pipe spacing. , and fix the steel pipe through the clamping mechanism to avoid misalignment.
It realizes rapid adjustment of steel pipe spacing, reduces the time for staff to adjust equipment, improves production efficiency, and effectively avoids the problem of misalignment after steel pipes are plugged in.
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Figure CN222492971U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ton barrel frame processing, and more specifically, to a plug-in device for a ton barrel metal frame. Background Art
[0002] Ton barrels are an essential tool for storing and transporting liquid products. Most of the ton barrels on the market are composed of inner barrels and metal frames.
[0003] Chinese patent authorization announcement number: CN116728059A, provides a plug-in device for a ton barrel frame, this patent includes a support seat, and two relatively arranged receiving plates are slidably connected to the support seat. The receiving plate is provided with a plurality of limit grooves for placing metal pipes in the ton barrel frame according to the ton barrel frame placed thereon, and baffles are fixedly connected to the opposite sides of the upper surfaces of the two receiving plates, and the opposite sides of the two baffles are connected to a translation hydraulic cylinder for driving the baffles and the receiving plates to move, and a clamping assembly for clamping and limiting the end of the ton barrel frame is also provided on the receiving plate, and each of the receiving plates is connected to a guide and limit assembly that can guide and limit the ton barrel frame placed on the receiving plate.
[0004] In the existing technology, when the metal frame of the ton barrel is plugged in, the staff usually places the steel pipe inside the fixing buckle on the work surface, and then the plug-in equipment inserts another batch of steel pipes at 90 degrees to form a grid. However, in a production factory, it is often necessary to produce metal frames of different specifications. This results in the need for the staff to manually adjust the position of the fixing buckle on the work surface when the equipment is processing frames of different sizes. The operation is very inconvenient and the adjustment time is too long, which will reduce the production efficiency of the equipment. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a plug-in device for a ton barrel metal frame, which can realize the functions of quickly adjusting the spacing between steel pipes and improving the plug-in effect of equipment.
[0007] 2. Technical solution
[0008] To solve the above problems, the utility model adopts the following technical solutions.
[0009] A plug-in device for a ton barrel metal frame comprises a workbench, the top surface of the workbench is provided with a pipe spacing adjustment mechanism, the pipe spacing adjustment mechanism comprises a hydraulic cylinder fixedly connected to the top surface of the workbench, and a fixed plate fixedly connected to the top surface of the workbench, the hydraulic cylinder is fixedly connected to one side of the fixed plate, the telescopic end of the hydraulic cylinder is fixedly connected to a movable slide rail, the inner groove of the movable slide rail is slidably connected to a plurality of limit blocks, the top end of the fixed plate is penetrated by a plurality of limit grooves, a plurality of the limit blocks are slidably connected to a plurality of the limit grooves respectively, the end of the limit block away from the movable slide rail is fixedly connected to a telescopic rod, and the side of the telescopic rod away from the movable slide rail is fixedly connected to a mounting frame.
[0010] Furthermore, the number of the plurality of limiting grooves is the same as the number of the plurality of limiting blocks, and the plurality of limiting grooves are evenly distributed on the fixing plate.
[0011] Furthermore, a fixed slide rail is fixedly connected to the top surface of the fixed plate and one side away from the hydraulic cylinder, and the plurality of telescopic rods are all slidably connected to the fixed slide rail.
[0012] Furthermore, a fixing seat is fixedly connected to the top surface of the workbench and one side away from the hydraulic cylinder, and one end of a plurality of mounting frames away from the telescopic rod is slidably connected to one side of the fixing seat.
[0013] Furthermore, mounting grooves are provided through the top surface of the mounting frame and near the edges at both ends, and clamping mechanisms are provided inside the mounting grooves.
[0014] Furthermore, the clamping mechanism includes a driving member fixedly connected to the bottom surface of the mounting frame and a gear rotatably connected to the bottom end of the inner wall of the mounting groove, and the output end of the driving member passes through the bottom surface of the mounting groove and is transmission-connected to the gear.
[0015] Furthermore, racks are meshed on both sides of the outer edge of the gear, a slider is fixedly connected to the top of the rack, and a clamping ring is fixedly connected to the top of the slider.
[0016] Furthermore, the two racks are symmetrically distributed on both sides of the gear, the slider is slidably connected to the mounting groove, and the clamping ring is arranged on the top surface of the mounting frame.
[0017] 3. Beneficial effects
[0018] Compared with the prior art, the advantages of the present invention are:
[0019] (1) In this solution, a pipe spacing adjustment mechanism is provided and a hydraulic cylinder is used to push the movable slide rail to move, so that the limit block slides in the limit groove. The limit groove has a limiting effect on the limit block, so that the telescopic rod drives the mounting frame to spread to both sides, thereby achieving the effect of adjusting the steel pipe spacing. The staff does not need to disassemble and reassemble the mounting frame, which improves the convenience of the equipment when changing the frame plug-in size, saves adjustment time, and improves the production efficiency of the equipment.
[0020] (2) In this scheme, by setting evenly distributed limit grooves and setting some of the limit grooves obliquely, the telescopic rod can be evenly spread outward during the operation of the hydraulic cylinder, so that the spacing between each steel pipe changes in the same way during the dispersion of the steel pipes, so that the dispersion effect of the equipment when dispersing the steel pipes is better, thereby improving the practicality of the equipment.
[0021] (3) In this solution, a clamping mechanism is provided on the mounting frame, and the gear is driven to rotate by a driving member, so that two centrally symmetrical racks are brought close to each other, and then the slider drives the clamping ring to clamp the steel pipe, thereby achieving a fixing effect on the steel pipe during the plug-in process, which can prevent the steel pipe from shaking during the plug-in process, and effectively avoid the phenomenon of misalignment of the steel pipe after plug-in, thereby improving the plug-in effect of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0023] Figure 2 It is a top view of the utility model;
[0024] Figure 3 This is a disassembled schematic diagram of the tube distance adjustment mechanism of the utility model;
[0025] Figure 4 For this utility model Figure 1 The enlarged schematic diagram of point A in the middle;
[0026] Figure 5 It is a schematic diagram of the top cross-sectional structure of the mounting frame in the utility model.
[0027] Description of the numbers in the figure:
[0028] 1. Workbench; 11. Fixed seat; 2. Pipe distance adjustment mechanism; 21. Hydraulic cylinder; 22. Fixed plate; 23. Movable slide rail; 24. Limit block; 25. Limit groove; 26. Telescopic rod; 27. Fixed slide rail; 3. Mounting frame; 31. Mounting groove; 4. Clamping mechanism; 41. Driving member; 42. Gear; 43. Rack; 44. Slider; 45. Clamping ring. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0030] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0032] Embodiment 1:
[0033] See also Figure 1 - Figure 5 A plug-in device for a ton barrel metal frame comprises a workbench 1, a pipe spacing adjustment mechanism 2 is arranged on the top surface of the workbench 1, the pipe spacing adjustment mechanism 2 comprises a hydraulic cylinder 21 fixedly connected to the top surface of the workbench 1, and a fixed plate 22 fixedly connected to the top surface of the workbench 1, the hydraulic cylinder 21 is fixedly connected to one side of the fixed plate 22, a movable slide rail 23 is fixedly connected to the telescopic end of the hydraulic cylinder 21, a plurality of limit blocks 24 are slidably connected to the inner groove of the movable slide rail 23, a plurality of limit grooves 25 are penetrated through the top of the fixed plate 22, a plurality of limit blocks 24 are slidably connected to the plurality of limit grooves 25 respectively, a telescopic rod 26 is fixedly connected to one end of the limit block 24 away from the movable slide rail 23, and a mounting frame 3 is fixedly connected to the side of the telescopic rod 26 away from the movable slide rail 23.
[0034] The number of the limiting grooves 25 is the same as the number of the limiting blocks 24 , and the limiting grooves 25 are evenly distributed on the fixing plate 22 .
[0035] A fixed slide rail 27 is fixedly connected to the top surface of the fixed plate 22 and one side away from the hydraulic cylinder 21 , and a plurality of telescopic rods 26 are all slidably connected to the fixed slide rail 27 .
[0036] A fixing seat 11 is fixedly connected to the top surface of the workbench 1 and one side away from the hydraulic cylinder 21 , and one end of a plurality of mounting frames 3 away from the telescopic rod 26 is slidably connected to one side of the fixing seat 11 .
[0037] The specific implementation process of this embodiment is as follows: the number of the limiting blocks 24, the limiting grooves 25 and the telescopic rods 26 is seven, the limiting groove 25 located in the middle is a straight groove, and the other limiting grooves 25 are oblique grooves and are symmetrically distributed. The limiting grooves 25 with oblique grooves are close to each other on the side close to the hydraulic cylinder 21, and spread out on the side close to the fixed slide rail 27;
[0038] After the hydraulic cylinder 21 is started, it will push the movable slide rail 23 to slide on the fixed plate 22. At this time, the limit block 24 is limited by the limit groove 25 and will gradually disperse to both sides along the movable slide rail 23, so that the telescopic rod 26 is dispersed to both sides along the fixed slide rail 27, thereby achieving the effect of making the seven mounting frames 3 evenly dispersed. In the actual production process, the steel pipes that need to be plugged in can be evenly dispersed, so as to achieve the effect of adjusting the spacing between the steel pipes. There is no need for the staff to disassemble and reassemble the mounting frame 3, which improves the practicability and convenience of the equipment.
[0039] Embodiment 2:
[0040] See also Figure 1 - Figure 5 The top surface of the mounting frame 3 and the edges at both ends are penetrated with mounting grooves 31 , and the interior of the mounting grooves 31 is provided with a clamping mechanism 4 .
[0041] The clamping mechanism 4 includes a driving member 41 fixedly connected to the bottom surface of the mounting frame 3 and a gear 42 rotatably connected to the bottom end of the inner wall of the mounting groove 31 . The output end of the driving member 41 passes through the bottom surface of the mounting groove 31 and is transmission-connected to the gear 42 .
[0042] Racks 43 are meshed on both sides of the outer edge of the gear 42 , a slider 44 is fixedly connected to the top of the rack 43 , and a clamping ring 45 is fixedly connected to the top of the slider 44 .
[0043] The two racks 43 are symmetrically distributed on both sides of the gear 42 , the slider 44 penetrates and is slidably connected to the mounting groove 31 , and the clamping ring 45 is arranged on the top surface of the mounting frame 3 .
[0044] The specific implementation process of this embodiment is as follows: the clamping ring 45 is arc-shaped, and the overall shape of the two clamping rings 45 in the same installation groove 31 is annular. In the traditional plug-in process, the steel pipe is only placed in the fixing buckle on the table, and the size of the fixing buckle is often larger than the diameter of the steel pipe. In the plug-in process, the steel pipe is affected by other inserted steel pipes and is prone to shaking, which causes the steel pipe to be misaligned after plugging;
[0045] When installing the steel pipe, the staff first places the steel pipe on the top surface of the mounting frame 3, and makes the two sides of the steel pipe respectively located in the clamping rings 45 of the two clamping mechanisms 4, and then the staff turns on the driving member 41, which is a motor. After the driving member 41 is started, it will drive the gear 42 to rotate, so that the two centrally symmetrical racks 43 are close to each other, and the slider 44 moves inside the mounting groove 31, driving the two clamping rings 45 to clamp the steel pipe, thereby effectively avoiding the shaking of the steel pipe during the plug-in process, which leads to the misalignment of the steel pipe after the plug-in.
[0046] The working principle of the utility model is: when plugging in the steel pipe, the staff first places the steel pipe on the top surface of the mounting frame 3, and makes the two sides of the steel pipe respectively located in the clamping rings 45 of the two clamping mechanisms 4, and then the staff turns on the driving member 41. After the driving member 41 is started, it will drive the gear 42 to rotate, so that the two centrally symmetrical racks 43 are close to each other, and the slider 44 moves inside the mounting groove 31, driving the two clamping rings 45 to clamp the steel pipe, thereby completing the fixation of the steel pipe. After that, the staff controls the stroke of the hydraulic cylinder 21 and starts the hydraulic cylinder 21 with the control device according to the required size of the frame. After the hydraulic cylinder 21 is started, it will push the movable slide rail 23 to slide on the fixed plate 22. At this time, the limit block 24 is limited by the limit groove 25, and will gradually disperse to both sides along the movable slide rail 23, so that the telescopic rod 26 is evenly dispersed to both sides along the fixed slide rail 27, thereby achieving the effect of adjusting the spacing between the steel pipes.
[0047] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A plug-in device for a ton barrel metal frame, comprising a workbench (1), characterized in that: The top surface of the workbench (1) is provided with a pipe spacing adjustment mechanism (2), and the pipe spacing adjustment mechanism (2) comprises a hydraulic cylinder (21) fixedly connected to the top surface of the workbench (1), and a fixed plate (22) fixedly connected to the top surface of the workbench (1), the hydraulic cylinder (21) is fixedly connected to one side of the fixed plate (22), the telescopic end of the hydraulic cylinder (21) is fixedly connected to a movable slide rail (23), the inner groove of the movable slide rail (23) is slidably connected to a plurality of limit blocks (24), the top end of the fixed plate (22) is penetrated by a plurality of limit grooves (25), the plurality of limit blocks (24) are respectively slidably connected to the plurality of limit grooves (25), the end of the limit block (24) away from the movable slide rail (23) is fixedly connected to a telescopic rod (26), and the side of the telescopic rod (26) away from the movable slide rail (23) is fixedly connected to a mounting frame (3).
2. The plug-in device for a ton barrel metal frame according to claim 1 is characterized in that: The number of the plurality of limiting grooves (25) is the same as the number of the plurality of limiting blocks (24), and the plurality of limiting grooves (25) are evenly distributed on the fixing plate (22).
3. The plug-in device for a ton barrel metal frame according to claim 1 is characterized in that: A fixed slide rail (27) is fixedly connected to the top surface of the fixed plate (22) and to one side away from the hydraulic cylinder (21), and a plurality of telescopic rods (26) are all slidably connected to the fixed slide rail (27).
4. The plug-in device for a ton barrel metal frame according to claim 1 is characterized in that: A fixing seat (11) is fixedly connected to the top surface of the workbench (1) and to a side away from the hydraulic cylinder (21), and one end of a plurality of mounting frames (3) away from the telescopic rod (26) is slidably connected to one side of the fixing seat (11).
5. The plug-in device for a ton barrel metal frame according to claim 1 is characterized in that: The top surface of the mounting frame (3) and near the edges at both ends are provided with mounting grooves (31) extending therethrough, and a clamping mechanism (4) is provided inside the mounting grooves (31).
6. The plug-in device for a ton barrel metal frame according to claim 5, characterized in that: The clamping mechanism (4) comprises a driving member (41) fixedly connected to the bottom surface of the mounting frame (3) and a gear (42) rotatably connected to the bottom end of the inner wall of the mounting groove (31); the output end of the driving member (41) penetrates the bottom surface of the mounting groove (31) and is transmission-connected to the gear (42).
7. The plug-in device for a ton barrel metal frame according to claim 6, characterized in that: Racks (43) are meshed on both sides of the outer edge of the gear (42), a slider (44) is fixedly connected to the top of the rack (43), and a clamping ring (45) is fixedly connected to the top of the slider (44).
8. The plug-in device for a ton barrel metal frame according to claim 7, characterized in that: The two racks (43) are centrally symmetrically distributed on both sides of the gear (42), the slider (44) is slidably connected to the mounting groove (31), and the clamping ring (45) is arranged on the top surface of the mounting frame (3).
Citation Information
Patent Citations
Inserting device of ton barrel frame
CN116728059A
Cited By
Rapid butt-inserting necking-down equipment for metal frame of ton barrel
CN224309481U