Scrap cleaning device for metal plate machining
By using gravity sensors and monitors in metal plate grinding devices in real-time monitoring of debris quality, combined with components such as placement, limit slots and prompt lights, the problem of easy filling and debris dissipation of debris is solved, and the problem of debris collection devices is achieved. Efficient debris cleaning and collection.
Patent Information
- Application Number
- CN202421482366.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-26
AI Technical Summary
After the existing metal plate grinding device is used for a period of time, the debris collection device is easily filled. If it is not cleaned in time, the debris will dissipate to the outside, resulting in inconvenience in subsequent cleaning.
A debris cleaning device for metal plate processing is designed, using gravity sensors and monitors to detect debris mass in real time, and assist in cleaning and collecting debris by placing components, limit slots and prompt lights.
Real-time monitoring of debris quality is achieved, and users are reminded to clean it in time, reducing the risk of debris escape and improving the convenience and efficiency of subsequent cleaning.
Smart Images

Figure CN222493413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal plate processing, in particular to a debris cleaning device for metal plate processing. Background Art
[0002] Grinding is a type of surface modification technology. It generally refers to a processing method that uses rough objects to change the physical properties of the material surface through friction. The main purpose is to obtain a specific surface roughness. With the development of industry, large-area metal plate grinding devices have emerged. Existing grinding devices generally consist of a processing table, a clamping mechanism and a grinding mechanism.
[0003] For example, the application number is CN202222028019.X. The utility model discloses a grinding device for metal plate processing, including a processing table, a hydraulic cylinder is fixedly connected to the back of the processing table, a grinding mechanism is fixedly connected to the output end of the hydraulic cylinder, a fixed seat is fixedly connected to the top of the processing table, a first motor is fixedly connected to the top of the fixed seat, a threaded rod is fixedly connected to the output end of the first motor through a coupling, one end of the threaded rod is rotatably connected to the inner wall of the fixed seat through a bearing, and an adjustment cylinder is threadedly connected to the surface of the threaded rod. The utility model can limit the top of the metal plate through the cooperation between the fixed seat, the first motor, the threaded rod and the adjustment cylinder, and at the same time, the adjustment rod slides in the adjustment cylinder so that it can be adjusted and fixed according to metal plates of different sizes, thereby effectively solving the problem of displacement during grinding, thereby ensuring the work quality during grinding.
[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it is found that when the above equipment is used, although it can solve the problem that most of the existing clamping mechanisms can only clamp and fix metal plates of specific sizes, due to the different sizes of metal plates during the processing, it is easy to cause instability in fixation, and thus the quality during grinding cannot be guaranteed. At the same time, the grinding device will produce waste during the long-term grinding of the metal plate. The waste cannot be cleaned up in time, which will easily affect the accuracy during grinding and reduce the practicality of the grinding device. However, during use, although the grinding device is provided with a device for cleaning the surface of the operating table, the device for collecting debris will be full after a period of use. If the user fails to find and clean it in time, the debris will escape to the outside of the collection device, which is inconvenient for the user to clean it later. Utility Model Content
[0005] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a debris cleaning device for metal plate processing, which has the advantage of auxiliary cleaning and solves the problem that although the grinding device is provided with a device for cleaning the surface of the operating table, the device for collecting debris will be full after a period of use. If the user fails to discover and clean it in time, the debris will escape from the collection device, making it inconvenient for the user to clean it later.
[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a debris cleaning device for metal plate processing, comprising a collection box, an operating table, a fixer, a grinder and a vacuum cleaner, the top of the collection box is fixedly connected to the bottom of the operating table, the top of the operating table is fixedly connected to the bottom of the fixer, the rear side of the bottom of the operating table is fixedly connected to the bottom of the inner wall of the grinder, both sides of the collection box are fixedly connected to the inner side of the vacuum cleaner, a gravity sensor is inlaid at the bottom of the inner wall of the collection box, four gravity sensors are arranged and distributed in a rectangular shape with equal distances, a control box is fixedly connected to the bottom of the right side of the collection box, the control box is electrically connected to the gravity sensor through a wire, a display is fixedly connected to the front of the operating table, the display is electrically connected to the gravity sensor through a wire, an averaging plate is fixedly connected to the top of the gravity sensor, the two sides of the front side of the top of the inner wall of the collection box are movably connected to box doors through axle pins, and a placement component is movably provided on the top of the averaging plate.
[0007] As a preferred embodiment of the utility model, the placement assembly includes a collection box, the bottom of the collection box is movably connected to the top of the equal distribution plate, the top of the equal distribution plate is provided with a movable groove, both sides of the inner wall of the movable groove are movably connected with auxiliary wheels through axle pins, and the top of the auxiliary wheel is movably connected to the bottom of the placement box.
[0008] As a preferred embodiment of the utility model, limiting grooves are provided on both sides of the back of the box door, the tops of both sides of the inner walls of the limiting grooves are movably connected to limiting rods through axle pins, and matching grooves are provided on both sides of the front of the collection box, and a number of matching grooves are provided and distributed at equal distances.
[0009] As a preferred embodiment of the present invention, both sides of the front and back of the operating table are fixedly connected with warning lights, and the warning lights are electrically connected to the control box through wires.
[0010] As a preferred embodiment of the present invention, auxiliary grooves are provided on both sides of the front side of the collecting box, and auxiliary rods are movably connected to the inner sides of both sides of the inner walls of the auxiliary grooves through shaft pins.
[0011] As a preferred embodiment of the utility model, circular grooves are provided on both sides of the front of the collection box, the circular grooves are connected to the auxiliary grooves, and a handle is fixedly connected to the front of the box door.
[0012] As a preferred embodiment of the present invention, a magnetic plate is fixedly connected to the outer side of the rear side of the inner wall of the auxiliary groove, and the front side of the magnetic plate is magnetically adsorbed to the back side of the auxiliary rod.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model is provided with a gravity sensor and a display. The gravity sensor can be used to detect the quality of the debris collected from the operating table in real time, and then the gravity information is transmitted to the display and displayed, so that the user can understand the quality of the waste chips. This solves the problem that although the grinding device is provided with a device for cleaning the surface of the operating table, the device for collecting debris will be full after a period of use. If the user fails to find and clean it in time, the debris will escape to the outside of the collection device, which is inconvenient for the user to clean it later. The effect of auxiliary cleaning is achieved.
[0015] 2. The utility model provides a placement component. When the user needs to collect waste chips in a centralized manner, the collection box is first placed inside the collection box. When the collection box contacts the equalizing plate, the collection box will contact the auxiliary wheels. When the user pushes the collection box to move, the auxiliary wheels will rotate, making it easier for the user to move the collection box. When the weight of the collection box increases and needs to be cleaned, the auxiliary wheels can be used to reduce the friction between the collection box and the equalizing plate, making it easier to move the collection box. The movable groove is used to facilitate the rotation of the auxiliary wheels, thereby achieving the effect of assisting the collection of debris.
[0016] 3. The utility model provides a limit groove, a limit rod and a matching groove. When the user opens the box door, the limit rod will automatically disengage from the limit groove. When the user flips the box door to the angle that needs to be fixed, the bottom of the limit rod surface is aligned with the matching groove. The matching groove can be used to limit the movement of the limit rod, so that the limit rod is fixed at a specific angle, so that the box door is always in an open state, which is convenient for the user to take out the collection box from the inside of the collection box, thereby achieving the effect of assisting the collection box to be taken out. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 It is a cross-sectional three-dimensional structural schematic diagram of the collection box of the utility model;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the box door section of the utility model;
[0020] Figure 4 For this utility model Figure 2 A in the middle is an enlarged schematic diagram of the three-dimensional structure.
[0021] In the figure: 1. collection box; 2. operating table; 3. holder; 4. grinder; 5. vacuum cleaner; 6. gravity sensor; 7. control box; 8. display; 9. equalizing plate; 10. box door; 11. placement component; 111. collection box; 112. movable slot; 113. auxiliary wheel; 12. limit slot; 13. limit rod; 14. matching slot; 15. warning light; 16. auxiliary slot; 17. auxiliary rod; 18. round slot; 19. handle; 20. magnetic plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figures 1 to 4 As shown, the utility model provides a debris cleaning device for metal plate processing, comprising a collection box 1, an operating table 2, a fixer 3, a grinder 4 and a vacuum cleaner 5. The top of the collection box 1 is fixedly connected to the bottom of the operating table 2, the top of the operating table 2 is fixedly connected to the bottom of the fixer 3, the rear side of the bottom of the operating table 2 is fixedly connected to the bottom of the inner wall of the grinder 4, both sides of the collection box 1 are fixedly connected to the inner side of the vacuum cleaner 5, a gravity sensor 6 is inlaid at the bottom of the inner wall of the collection box 1, four gravity sensors 6 are arranged and distributed in a rectangular shape with equal distances, a control box 7 is fixedly connected to the bottom of the right side of the collection box 1, the control box 7 is electrically connected to the gravity sensor 6 through a wire, a display 8 is fixedly connected to the front of the operating table 2, the display 8 is electrically connected to the gravity sensor 6 through a wire, an equalizing plate 9 is fixedly connected to the top of the gravity sensor 6, a box door 10 is movably connected to both sides of the front side of the top of the inner wall of the collection box 1 through axle pins, and a placement component 11 is movably provided on the top of the equalizing plate 9.
[0024] refer to Figure 4 The placement component 11 includes a collection box 111, the bottom of the collection box 111 is movably connected to the top of the equal distribution plate 9, a movable groove 112 is opened on the top of the equal distribution plate 9, and both sides of the inner wall of the movable groove 112 are movably connected with auxiliary wheels 113 through axle pins, and the top of the auxiliary wheel 113 is movably connected to the bottom of the placement box.
[0025] As a technical optimization solution of the utility model, by setting a placement component 11, when the user needs to collect waste chips in a centralized manner, the collection box 111 is first placed into the collection box 1, and when the collection box 111 contacts the equalizing plate 9, the collection box 111 will contact the auxiliary wheel 113, and the user pushes the collection box 111 to move, which will drive the auxiliary wheel 113 to rotate, making it easier for the user to move the collection box 111. When the weight of the collection box 111 increases and needs to be cleaned, the auxiliary wheel 113 can be used to reduce the friction between the collection box 111 and the equalizing plate 9, making it easier to move the collection box 111, and then the movable groove 112 is used to facilitate the rotation of the auxiliary wheel 113, thereby achieving the effect of assisting the collection of debris.
[0026] refer to Figure 3 Limiting grooves 12 are provided on both sides of the back of the box door 10, and the tops of both sides of the inner walls of the limiting grooves 12 are movably connected to limiting rods 13 through axle pins. Matching grooves 14 are provided on both sides of the front of the collection box 1, and a plurality of matching grooves 14 are provided and are distributed at equal distances.
[0027] As a technical optimization scheme of the utility model, by setting a limit groove 12, a limit rod 13 and a matching groove 14, when the user opens the box door 10, the limit rod 13 will automatically disengage from the limit groove 12. When the user flips the box door 10 to the angle that needs to be fixed, the bottom of the surface of the limit rod 13 is aligned with the matching groove 14. The matching groove 14 can be used to limit the movement of the limit rod 13, so that the limit rod 13 is fixed at a specific angle, so that the box door 10 is always in an open state, which is convenient for the user to take out the collection box 111 from the inside of the collection box 1, thereby achieving the effect of assisting the collection box 111 to be taken out.
[0028] refer to Figure 3 Both sides of the front and back of the operating table 2 are fixedly connected with warning lights 15, and the warning lights 15 are electrically connected to the control box 7 through wires.
[0029] As a technical optimization solution of the utility model, by setting a warning light 15, when the weight value detected by the gravity sensor 6 reaches the set threshold value, the gravity sensor 6 will transmit a signal to turn on the warning light 15 to the control box 7, and then the warning light 15 can be turned on through the control box 7. The light emitted by the warning light 15 can be used to remind the user that the debris inside the collection box 111 needs to be cleaned, thereby achieving the effect of reminding the user.
[0030] refer to Figure 2 Auxiliary grooves 16 are provided on both sides of the front of the collecting box 111, and the inner sides of both sides of the inner wall of the auxiliary groove 16 are movably connected with auxiliary rods 17 through shaft pins.
[0031] As a technical optimization scheme of the utility model, by setting the auxiliary groove 16 and the auxiliary rod 17, when the user needs to pull the collection box 111 on the top of the equalizing plate 9 out of the collection box 1, the auxiliary rod 17 is first flipped toward the front of the collection box 1 so that the auxiliary rod 17 is perpendicular to the front of the collection box 111. The auxiliary rod 17 can be used to increase the contact area between the user and the collection box 111, making it easier for the user to pull the collection box 111 out of the collection box 1. When the user puts the collection box 111 back into the collection box 1, the auxiliary rod 17 is flipped again to move the auxiliary rod 17 to the inside of the auxiliary groove 16, so that the auxiliary rod 17 does not protrude from the surface of the collection box 111, thereby achieving the effect of assisting the movement of the collection box 111.
[0032] refer to Figure 3 Circular grooves 18 are provided on both sides of the front of the collecting box 1 , and the circular grooves 18 are connected to the auxiliary grooves 16 . A handle 19 is fixedly connected to the front of the box door 10 .
[0033] As a technical optimization scheme of the utility model, by setting the circular groove 18, when the user needs to flip the auxiliary rod 17 out of the auxiliary groove 16, the circular groove 18 can increase the contact area between the user and the auxiliary rod 17, which makes it easier for the user to move the auxiliary rod 17 and avoids the situation where the contact area between the user and the auxiliary rod 17 is too small, which makes it easier for the user to flip the auxiliary rod 17. When the user flips the box door, the handle 19 can increase the contact area between the user and the box door, which makes it easier for the user to flip the box door 10, thereby achieving the effect of assisting the movement of the collection box 111.
[0034] refer to Figure 2 A magnetic plate 20 is fixedly connected to the outer side of the rear side of the inner wall of the auxiliary groove 16 , and the front side of the magnetic plate 20 is magnetically adsorbed to the back side of the auxiliary rod 17 .
[0035] As a technical optimization solution of the utility model, by setting a magnetic plate 20, when the user carries the collection box 111, the auxiliary rod 17 is flipped back to the inside of the auxiliary groove 16. The auxiliary rod 17 can be adsorbed inside the auxiliary groove 16 by the magnetic plate 20, so that the auxiliary rod 17 will not be easily flipped out of the auxiliary groove 16, avoiding affecting the user's normal carrying of the collection box 111, thereby achieving the effect of stabilizing the auxiliary rod 17.
[0036] The working principle and use process of the utility model are as follows: the gravity sensor 6 can be used to detect the mass of the debris collected from the operating table 2 in real time, and then the weight information is transmitted to the display 8 and displayed by the display 8. When the user contacts the collection box 111 with the equalizing plate 9, the collection box 111 will contact the auxiliary wheel 113. The user pushes the collection box 111 to move and drives the auxiliary wheel 113 to rotate, making it easier for the user to move the collection box 111. When the weight of the collection box 111 increases and needs to be cleaned, the auxiliary wheel 113 can be used to reduce the friction between the collection box 111 and the equalizing plate 9, making it easier to move the collection box 111, and the movable groove 112 is used to facilitate the rotation of the auxiliary wheel 113. When the weight value detected by the gravity sensor 6 reaches the set threshold value, the gravity sensor 6 will transmit a signal to turn on the indicator light to the control box 7, and then the prompt light 15 can be turned on through the control box 7. The light emitted by the prompt light 15 can prompt the user to clean the debris inside the collection box 111. When the user takes out the collection box 11 1, first flip the box door 10 upwards, at this time the limit rod 13 will automatically disengage from the limit groove 12, when the user flips the box door 10 to the angle that needs to be fixed, align the bottom of the limit rod 13 with the matching groove 14, and use the matching groove 14 to limit the movement of the limit rod 13, so that the limit rod 13 is fixed at a specific angle, so that the box door 10 is always in an open state, which is convenient for the user to take out the collection box 111 from the inside of the collection box 1. When the user needs to pull the collection box 111 on the top of the equalizing plate 9 out of the collection box 1 When the user puts the collection box 111 back into the collection box 1, the auxiliary rod 17 is flipped again to move the auxiliary rod 17 to the inside of the auxiliary groove 16, so that the auxiliary rod 17 does not protrude from the surface of the collection box 111, thereby achieving the effect of auxiliary cleaning.
[0037] To sum up: the debris cleaning device for metal plate processing, by setting up a gravity sensor 6 and a display 8, can use the gravity sensor 6 to detect the quality of the debris collected from the operating table 2 in real time, and then transmit the gravity information to the display 8 and display it, so that the user can understand the quality of the waste chips. It solves the problem that although the grinding device is provided with a device for cleaning the surface of the operating table, the device for collecting debris will be full after a period of use. If the user fails to find and clean it in time, the debris will escape to the outside of the collection device, making it inconvenient for the user to clean it later.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chip cleaning device for metal plate processing, comprising a collection box (1), an operating table (2), a fixture (3), a grinder (4) and a vacuum cleaner (5), characterized in that: The top of the collection box (1) is fixedly connected to the bottom of the operating table (2), the top of the operating table (2) is fixedly connected to the bottom of the fixing device (3), the rear side of the bottom of the operating table (2) is fixedly connected to the bottom of the inner wall of the grinder (4), both sides of the collection box (1) are fixedly connected to the inner side of the vacuum cleaner (5), the bottom of the inner wall of the collection box (1) is inlaid with a gravity sensor (6), four of the gravity sensors (6) are arranged and are equidistantly distributed in a rectangular shape, and the bottom of the right side of the collection box (1) is fixedly connected to the inner wall of the vacuum cleaner (5). A control box (7) is fixedly connected to the front of the operating table (2), and the control box (7) is electrically connected to the gravity sensor (6) through a wire. A display (8) is fixedly connected to the front of the operating table (2), and the display (8) is electrically connected to the gravity sensor (6) through a wire. An equalizing plate (9) is fixedly connected to the top of the gravity sensor (6). Box doors (10) are movably connected to both sides of the front side of the top of the inner wall of the collection box (1) through axle pins, and a placement component (11) is movably provided on the top of the equalizing plate (9).
2. A chip cleaning device for metal plate processing according to claim 1, characterized in that: The placement assembly (11) comprises a collection box (111), the bottom of the collection box (111) being movably connected to the top of the equalizing plate (9), the top of the equalizing plate (9) being provided with a movable groove (112), both sides of the inner wall of the movable groove (112) being movably connected to auxiliary wheels (113) via axle pins, and the top of the auxiliary wheel (113) being movably connected to the bottom of the placement box.
3. A chip cleaning device for metal plate processing according to claim 1, characterized in that: Limiting grooves (12) are provided on both sides of the back of the box door (10), and the tops of both sides of the inner wall of the limiting groove (12) are movably connected to the limiting rods (13) through axle pins. Matching grooves (14) are provided on both sides of the front of the collection box (1), and a plurality of matching grooves (14) are provided and are distributed at equal distances.
4. The chip cleaning device for metal plate processing according to claim 1, characterized in that: Both sides of the front and back of the operating table (2) are fixedly connected to warning lights (15), and the warning lights (15) are electrically connected to the control box (7) via wires.
5. The chip cleaning device for metal plate processing according to claim 2, characterized in that: Auxiliary grooves (16) are provided on both sides of the front face of the collecting box (111), and auxiliary rods (17) are movably connected to the inner sides of the inner walls of the auxiliary grooves (16) via shaft pins.
6. The chip cleaning device for metal plate processing according to claim 1, characterized in that: Circular grooves (18) are provided on both sides of the front of the collection box (1), the circular grooves (18) are connected to the auxiliary grooves (16), and a handle (19) is fixedly connected to the front of the box door (10).
7. The chip cleaning device for metal plate processing according to claim 5, characterized in that: A magnetic plate (20) is fixedly connected to the outer side of the rear side of the inner wall of the auxiliary groove (16), and the front side of the magnetic plate (20) is magnetically adsorbed to the back side of the auxiliary rod (17).
Citation Information
Patent Citations
Polishing device for metal plate machining
CN217914400U