Grinding and polishing double-end force control grinding machine
By designing a polishing and polishing double-head force-controlled grinder, the double-grinding contact wheel misalignment arrangement and synchronous belt transmission, the problem of low manual grinding efficiency in the existing technology is solved, and rapid response and efficient automatic grinding are achieved.
Patent Information
- Application Number
- CN202420477483.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The surface processing of existing engine blades still relies on manual grinding and polishing, and single-head grinding wheels or handheld grinders are inefficient, making it difficult to achieve automation.
A polishing and polishing double-head force-controlled grinding machine is designed, using double-grinding contact wheels to dislocate the power, transmitting power through the synchronous belt and drive wheel, combining electrical controller and belt tensioning wheel assembly to achieve tensioning and deviation correction of the belt .
It realizes rapid polishing and polishing response, saves the movement time and distance of the robotic arm, reduces the manufacturing cost of equipment, simplifies the structure, and improves the overall efficiency.
Smart Images

Figure CN222493560U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a double-head force-controlled grinding machine for grinding and polishing. Background Art
[0002] At present, the surface processing of engine blades is still based on manual grinding and polishing, and the grinding machine also uses a single-head grinding wheel for grinding, or a small handheld grinder for manual grinding. Now based on the needs of modernization, digitalization, and intelligent manufacturing, grinding equipment is getting rid of manual participation as much as possible, thus realizing grinding automation.
[0003] From this, the era of single-head grinding wheel grinder has developed into single-head belt grinder. With the development of science and technology, digitalization and automated processing, double-head force-controlled grinder for grinding and polishing has been developed to overcome the shortcomings in current practical applications. Utility Model Content
[0004] The purpose of the embodiments of the utility model is to provide a double-head force-controlled grinder for grinding and polishing, aiming to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A double-head force-controlled grinding machine for grinding and polishing, comprising a driving box, a plurality of motor mounting seats fixedly connected to the bottom end of the driving box, and the plurality of motor mounting seats are evenly distributed, a column fixedly connected to the upper end of the driving box, a force controller fixedly connected to the column, two grinding contact wheels connected to the force controller, a motor fixedly arranged on the bottom surface of the inner cavity of the driving box, a synchronous gear fixedly sleeved on the output shaft of the motor, the synchronous gear connected to the driving wheel through a synchronous belt, and the driving wheel rotatably connected to the column, and the driving wheel transmits power to the grinding contact wheel through an abrasive belt A sanding belt tensioning wheel assembly is fixedly installed in the middle of the column, and the sanding belt tensioning wheel assembly abuts the sanding belt. The sanding belt tensioning wheel assembly is used to realize the tensioning and relaxing of the sanding belt. A deviation correction assembly is fixedly connected to the upper end of the column, and the deviation correction assembly abuts the sanding belt. The deviation correction assembly is used to stabilize the sanding belt in the middle position of the grinding contact wheel; it also includes an electrical controller and a transmission wheel, the electrical controller is fixedly connected to the column, and the electrical controller is electrically connected to the sanding belt tensioning wheel assembly and the motor, and a plurality of transmission wheels are rotatably connected to the column, and the transmission wheel is used to change the transmission direction of the sanding belt.
[0007] According to a further technical solution, the two grinding contact wheels are arranged with a staggered degree.
[0008] According to a further technical solution, the sanding belt tensioning wheel assembly includes a cylinder and a tensioning wheel; the cylinder is fixedly connected to the column, the cylinder is electrically connected to the electrical controller, and the driving shaft of the cylinder is rotatably connected to the column, and the column abuts against the sanding belt.
[0009] According to a further technical solution, the specifications of the grinding contact wheel can be quickly replaced according to process requirements.
[0010] In summary, the embodiments of the present invention have the following beneficial effects compared with the prior art:
[0011] 1. The device provides fast grinding and polishing response, and the staggered arrangement of the double grinding contact wheels makes the entire grinding workstation structure more compact, while also saving the time and distance (although very little) of the robot arm moving back and forth. The staggered arrangement of the double grinding contact wheels avoids the interference of the grinding contact wheels with the fixture on the robot arm.
[0012] 2. The device has a single motor and dual drive grinding contact wheels, thus saving a driving motor and making the overall structure of the equipment simpler and more stable.
[0013] 3. The double grinding contact wheels on the device are installed on a force controller, thereby reducing the manufacturing cost of the grinder by nearly half.
[0014] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the principle of the utility model;
[0017] Figure 3 It is a three-dimensional structural schematic diagram of the abrasive belt tensioning wheel assembly of the utility model;
[0018] Figure 4 It is a three-dimensional structural schematic diagram of the deviation-correcting component of the utility model.
[0019] In the figure: 1-grinding contact wheel, 2-column, 3-drive assembly, 4-sand belt tensioning wheel assembly, 5-electrical controller, 6-transmission wheel, 7-correction assembly, 8-force controller, 9-motor mounting seat, 10-drive box, 11-adjusting wheel, 12-motor, 13-synchronous gear, 14-drive wheel, 15-synchronous belt, 16-sand belt, 17-cylinder, 18-tensioning wheel, 19-adjusting handle, 20-adjusting wheel fixing plate, 21-support plate, 22-connecting block. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0021] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.
[0022] like Figure 1-4 As shown, the embodiment of the utility model provides a double-head force-controlled grinder for grinding and polishing, including a driving box 10, a plurality of motor mounting seats 9 are fixedly connected to the bottom end of the driving box 10, and the plurality of motor mounting seats 9 are evenly distributed, a column 2 is fixedly connected to the upper end of the driving box 10, a force controller 8 is fixedly connected to the column 2, two grinding contact wheels 1 are connected to the force controller 8, a motor 12 is fixedly arranged on the bottom surface of the inner cavity of the driving box 10, a synchronous gear 13 is fixedly sleeved on the output shaft of the motor 12, the synchronous gear 13 is connected to a driving wheel 14 through a synchronous belt 15, and the driving wheel 14 is rotatably connected to the column 2, the driving wheel 14 transmits power to the grinding contact wheel 1 through a sanding belt 16, a sanding belt tensioning wheel assembly 4 is fixedly installed in the middle part of the column 2, and the The sanding belt tensioning wheel assembly 4 abuts against the sanding belt 16, and the sanding belt tensioning wheel assembly 4 is used to achieve the tensioning and relaxing of the sanding belt 16. The upper end of the column 2 is fixedly connected with a correction assembly 7, and the correction assembly 7 abuts against the sanding belt 16, and the correction assembly 7 is used to stabilize the sanding belt 16 in the middle position of the grinding contact wheel 1; it also includes an electrical controller 5 and a transmission wheel 6, the electrical controller 5 is fixedly connected to the column 2, and the electrical controller 5 is electrically connected to the sanding belt tensioning wheel assembly 4 and the motor 12, the electrical controller 5 is used to control the operation of the sanding belt tensioning wheel assembly 4, and the electrical controller 5 is also used to control the rotation, speed regulation and stop of the motor 12, as well as the automatic and manual switching functions. A plurality of transmission wheels 6 are rotatably connected to the column 2, and the transmission wheel 6 is used to change the transmission direction of the sanding belt 16.
[0023] In the embodiment of the utility model, the tensioning and loosening of the sanding belt 16 is achieved through the sanding belt tensioning wheel assembly 4, so that the tension can be adjusted when the sanding belt 16 is replaced, and the sanding belt 16 can be stabilized in the middle position of the grinding contact wheel 1 through the correction assembly 7. The motor 12 provides power for the driving wheel 14, and the transmission direction of 16 is changed by 6, which has the effect of working in coordination, improving efficiency and reducing costs.
[0024] Furthermore, the two grinding contact wheels 1 are staggered by 45 degrees.
[0025] like Figure 1 , Figure 2 and Figure 3As shown, the sanding belt tensioning wheel assembly 4 includes a cylinder 17 and a tensioning wheel 18; the cylinder 17 is fixedly connected to the column 2, the cylinder 17 is electrically connected to the electrical controller 5, and the column 2 is rotatably connected to the driving shaft of the cylinder 17, and the column 2 abuts against the sanding belt 16.
[0026] In specific applications, when the sanding belt 16 needs to be loosened, the electrical controller 5 controls the driving shaft of the cylinder 17 to push the tensioning wheel 18 away from the cylinder 17, thereby releasing the sanding belt 16. When the sanding belt 16 needs to be tensioned, the electrical controller 5 controls the driving shaft of the cylinder 17 to push the tensioning wheel 18 close to the cylinder 17. The tensioning wheel 18 drives the sanding belt 16 close to the cylinder 17, thereby increasing the tensioning force of the sanding belt 16.
[0027] like Figure 1 , Figure 2 and Figure 4 As shown, the deviation correction component 7 includes an adjusting wheel 11, an abrasive belt 16, an adjusting handle 19, an adjusting wheel fixing plate 20, a support plate 21 and a connecting block 22; the upper end of the column 2 is fixedly connected to the supporting plate 21, and the left end face of the supporting plate 21 is fixedly connected to two connecting blocks 22, and the two connecting blocks 22 are symmetrically distributed, and the connecting block 22 is rotatably connected to the adjusting wheel fixing plate 20, and the adjusting wheel 11 is rotatably connected to the adjusting wheel fixing plate 20, and the outer wall of the adjusting wheel 11 abuts the abrasive belt 16; the supporting plate 21 is rotatably connected to the adjusting handle 19, and the adjusting handle 19 is connected to the adjusting wheel fixing plate 20 through a screw.
[0028] In specific application, the adjusting handle 19 is rotated, and the adjusting handle 19 drives the adjusting wheel fixing plate 20 to swing through the screw, thereby changing the angle of the adjusting wheel fixing plate 20, and then the adjusting wheel fixing plate 20 changes the angle of the adjusting wheel 11, thereby changing the tightness of both sides of the sanding belt 16, so that the sanding belt 16 can be stabilized in the middle position of the grinding contact wheel 1.
[0029] Furthermore, the grinding contact wheel 1 can be quickly replaced as required. The grinding contact wheel 1 is provided with a precise fine-tuning device for correcting the deviation of the sanding belt, which is combined with the correction component 7 for adjustment so that the center of the sanding belt 16 coincides with the center of the rubber wheel.
[0030] The circuits, electronic components and modules involved are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by this utility model does not involve improvements to software and methods.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A double-head force-controlled grinding machine for grinding and polishing, comprising a drive housing, characterized in that: The bottom end of the driving box body is fixedly connected to a plurality of motor mounting seats, and the plurality of motor mounting seats are evenly distributed, the upper end of the driving box body is fixedly connected to a column, the column is fixedly connected to a force controller, and the force controller is connected to two grinding contact wheels, the bottom surface of the inner cavity of the driving box body is fixedly provided with a motor, a synchronous gear is fixedly sleeved on the output shaft of the motor, the synchronous gear is connected to the driving wheel through a synchronous belt, and the driving wheel is rotatably connected to the column, and the driving wheel transmits power to the grinding contact wheel through the sanding belt, a sanding belt tensioning wheel assembly is fixedly installed on the middle part of the column, and the sanding belt tensioning wheel assembly abuts against the sanding belt, and the sanding belt tensioning wheel assembly is used to achieve tensioning and relaxing of the sanding belt; it also includes an electrical controller and a transmission wheel, the electrical controller is fixedly connected to the column, and the electrical controller is electrically connected to the sanding belt tensioning wheel assembly and the motor, and a plurality of transmission wheels are rotatably connected to the column, and the transmission wheel is used to change the transmission direction of the sanding belt.
2. The grinding and polishing double-head force-controlled grinding machine according to claim 1, characterized in that: The two grinding contact wheels are arranged with a staggered degree.
3. The grinding and polishing double-head force-controlled grinding machine according to claim 1, characterized in that: The abrasive belt tensioner assembly comprises a cylinder and a tensioner; A cylinder is fixedly connected to the column, the cylinder is electrically connected to an electrical controller, and a driving shaft of the cylinder is rotatably connected to the column, and the column abuts against the sanding belt.