Vacuum adsorption switching mechanism
By designing a vacuum adsorption conversion mechanism, the precise positioning and automatic conversion of the coil is achieved by using vacuum adsorption, the problems of low accuracy and low efficiency caused by manual operation in the prior art are solved, and efficient coil processing and conversion are achieved.
Patent Information
- Application Number
- CN202420144033.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-01-19
AI Technical Summary
In the prior art, the processing of linear vibrating motor coils usually relies on manual operation, resulting in low accuracy, low efficiency and prone to errors.
A vacuum adsorption conversion mechanism is designed to achieve precise positioning and automatic conversion of the coil through vacuum adsorption, including adsorption support plate, limit guide assembly and multiple sets of vacuum adsorption components.
Accurate positioning and automated conversion of the coil are achieved, production efficiency is improved, and adverse consequences caused by manual operation are avoided.
Smart Images

Figure CN222493845U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of coil processing devices, in particular to a vacuum adsorption conversion mechanism. Background Art
[0002] Linear vibration motors are usually used in mobile phones, tablets, game controllers, smart wearable products, etc. These products usually have certain requirements on the thickness and weight of the products, so higher requirements are also placed on the thickness and weight of linear vibration motors.
[0003] In order to solve this problem, parallel coils have appeared in the prior art. This kind of coil can reduce the thickness of the product when used in the motor. However, since the coils wound by most winding machines are usually plum blossom-shaped, the plum blossom-shaped coils need to be processed again to become parallel coils. Currently, this processing is usually done manually. The plum blossom-shaped coils are manually taken out from the fixture, the product is bent into a parallel shape, and then the coils are placed in the fixture. In this process, the switching of coils in different fixtures is done manually, and it is a multi-manual operation, which is prone to errors, resulting in equipment misoperation due to incorrect use of the fixture in the later process. Utility Model Content
[0004] In order to solve the above problems, the purpose of the utility model is to provide a vacuum adsorption conversion mechanism, which can realize the precise positioning of the coil by adsorption, facilitate automation, and avoid the adverse consequences caused by manual operation.
[0005] To achieve the above purpose, the technical solution of the utility model is as follows:
[0006] The utility model provides a vacuum adsorption conversion mechanism, which comprises an adsorption support plate, a position limiting guide component, and multiple groups of vacuum adsorption components. The multiple groups of vacuum adsorption components are connected to the adsorption support plate through the position limiting guide components.
[0007] Furthermore, the vacuum adsorption assembly includes a vacuum adsorption seat, a vacuum suction nozzle, and a vacuum air joint. A vacuum buffer cavity is arranged in the vacuum adsorption seat. The vacuum suction nozzle and the vacuum air joint are both connected to the outside of the vacuum adsorption seat, and the vacuum suction nozzle and the vacuum air joint are both connected to the vacuum buffer cavity. In the present application, the vacuum buffer cavity is evacuated through the vacuum air joint to realize the adsorption function of the vacuum suction nozzle.
[0008] Furthermore, an adsorption rubber pad is attached to the vacuum suction nozzle, which can prevent the vacuum suction nozzle from leaking and make the suction nozzle tightly attached to the product surface.
[0009] Furthermore, three vacuum air joints are provided, which can form three vacuum channels with the vacuum buffer chamber, thereby enhancing the vacuum adsorption force of the vacuum suction nozzle.
[0010] Furthermore, the vacuum suction nozzle includes one of a plum blossom-shaped vacuum suction nozzle and a parallel vacuum suction nozzle.
[0011] Furthermore, the limit guide assembly includes a guide connecting block, a first support guide shaft, a second support guide shaft, a guide return spring, and a locking piece, the guide connecting block and the vacuum adsorption seat are respectively arranged on the upper and lower sides of the adsorption support plate, the adsorption support plate is provided with a first guide hole, the first support guide shaft movably passes through the first guide hole, and one end of the first support guide shaft is fixedly connected to the guide connecting block, and the other end of the first support guide shaft is fixedly connected to the vacuum adsorption seat; a second guide hole is provided in the guide connecting block, the second support guide shaft movably passes through the second guide hole, and one end of the second support guide shaft is fixedly connected to the adsorption support plate, and the other end is fixedly connected to the locking piece; the guide return spring is sleeved on the second support guide shaft, and one end of the guide return spring is abutted against the locking piece, and the other end is abutted against the guide connecting block. In the present application, when the vacuum nozzle moves downward to contact the product, the first support guide shaft can move up and down relative to the adsorption support plate to buffer the impact force between the vacuum nozzle and the product; at the same time, when the product is sucked, the guide compression is performed through the push of the guide return spring, so that the vacuum nozzle can always be in contact with the product, thereby ensuring the smooth transfer of the product.
[0012] Furthermore, the position limiting guide assembly also includes a first linear bearing and a second linear bearing. The first linear bearing is arranged between the first support guide shaft and the first guide hole, and the second linear bearing is arranged between the second support guide shaft and the second guide hole.
[0013] Furthermore, an anti-falling fixing plate is also provided at the bottom of the adsorption support plate, and an anti-falling limiting member and a bent component are provided on the anti-falling fixing plate. In the present application, when the coil is deformed, the coil may fall off the positioning core under the action of stress during the deformation process. The anti-falling limiting member can appropriately press and block the coil for deformation, thereby preventing the coil from escaping from the deformation structure; before the coil is deformed, the bent component is used to handle the connecting wire of the coil, thereby preventing the connecting wire from being broken or loosened from the coil body during the deformation process.
[0014] Furthermore, the curved assembly includes a curved needle, a curved sleeve, and a curved spring, wherein the curved sleeve is fixed to the anti-dropping fixing plate, the upper end of the curved needle is movably arranged in the curved sleeve, the lower end of the curved needle protrudes out of the curved sleeve, the curved spring is arranged in the curved sleeve, and the upper end of the curved spring abuts against the top of the curved sleeve, and the lower end of the curved spring abuts against the upper end of the curved needle. The elastic expansion and contraction of the curved needle is achieved by the curved spring, which facilitates the operation of the curved spring.
[0015] Furthermore, the anti-drop limiter is provided with an anti-drop limiter groove, the anti-drop limiter groove is provided with an avoidance hole, and the curved sleeve passes through the avoidance hole up and down, so that the curved needle protrudes into the anti-drop limiter groove.
[0016] The advantage of the utility model is that, compared with the prior art: the vacuum adsorption conversion mechanism of the utility model can accurately position the coil by vacuum adsorption, which is convenient for automatically converting the coil between different fixtures, is highly efficient, and can avoid adverse consequences caused by manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the vacuum adsorption conversion mechanism from the first perspective in this embodiment.
[0018] Figure 2 3 is a schematic structural diagram of the vacuum adsorption conversion mechanism from a second viewing angle in this embodiment.
[0019] Figure 3 Schematic diagram of the structure of the vacuum adsorption assembly in this embodiment.
[0020] Figure 4 Schematic diagram of the structure of the vacuum adsorption seat in this embodiment.
[0021] Figure 5 Schematic diagram of the structure of the limit guide assembly in this embodiment.
[0022] Figure 6 4 is a top view of the product transfer mechanism in this embodiment.
[0023] Figure 7 yes Figure 6 Cross-section view of AA.
[0024] Figure 8 It is a schematic diagram of the structure of the anti-drop limiter and the bent component in this embodiment.
[0025] Fig. 9 It is an exploded view of the anti-drop limiter and the bent component in this embodiment. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0027] To achieve the above purpose, the technical solution of the utility model is as follows:
[0028] See also Figure 1-9 As shown, this embodiment provides a vacuum adsorption conversion mechanism, including an adsorption support plate 1, a limiting guide component 2, and multiple groups of vacuum adsorption components 3, and the multiple groups of vacuum adsorption components 3 are connected to the adsorption support plate 1 through the limiting guide component 2.
[0029] Furthermore, the vacuum adsorption assembly 3 includes a vacuum adsorption seat 31, a vacuum suction nozzle 32, and a vacuum air connector 33. A vacuum buffer chamber 35 is provided in the vacuum adsorption seat 31. The vacuum suction nozzle 32 and the vacuum air connector 33 are both connected to the outside of the vacuum adsorption seat 31, and the vacuum suction nozzle 32 and the vacuum air connector 33 are both connected to the vacuum buffer chamber 35. In the present application, the vacuum buffer chamber 35 is evacuated through the vacuum air connector 33 to realize the adsorption function of the vacuum suction nozzle 32.
[0030] Furthermore, an adsorption rubber pad 34 is attached to the vacuum suction nozzle 32 to prevent air leakage from the vacuum suction nozzle 32 and make the suction nozzle closely attached to the product surface.
[0031] Furthermore, three vacuum air joints 33 are provided, which can form three vacuum channels with the vacuum buffer chamber 35 , thereby enhancing the vacuum adsorption force of the vacuum suction nozzle 32 .
[0032] Furthermore, the vacuum suction nozzle 32 is one of a plum blossom-shaped vacuum suction nozzle 321 and a parallel-shaped vacuum suction nozzle 322 .
[0033] Furthermore, the limiting guide assembly 2 includes a guide connection block 21, a first support guide shaft 22, a second support guide shaft 23, a guide return spring 24, and a locking piece 25. The guide connection block 21 and the vacuum adsorption seat 31 are respectively arranged on the upper and lower sides of the adsorption support plate 1. The adsorption support plate 1 is provided with a first guide hole 11, the first support guide shaft 22 is movable through the first guide hole 11, and one end of the first support guide shaft 22 is fixedly connected to the guide connection block 21, and the other end of the first support guide shaft 22 is fixedly connected to the vacuum adsorption seat 31; a second guide hole 26 is provided in the guide connection block 21, the second support guide shaft 23 is movable through the second guide hole 26, and one end of the second support guide shaft 23 is fixedly connected to the adsorption support plate 1, and the other end is fixedly connected to the locking piece 25; the guide return spring 24 is sleeved on the second support guide shaft 23, and one end of the guide return spring 24 is abutted against the locking piece 25, and the other end is abutted against the guide connection block 21. In the present application, when the vacuum nozzle moves downward to contact the product, the first support guide shaft 22 can move up and down relative to the adsorption support plate 1 to buffer the impact force between the vacuum nozzle and the coil; at the same time, when the product is sucked, the guide return spring 24 pushes and guides the compression to make the vacuum nozzle always in contact with the product, thereby ensuring the smooth transfer of the product.
[0034] Furthermore, the limiting guide assembly 2 also includes a first linear bearing 27 and a second linear bearing 28 . The first linear bearing 27 is arranged between the first support guide shaft 22 and the first guide hole 11 , and the second linear bearing 28 is arranged between the second support guide shaft 23 and the second guide hole 26 .
[0035] Furthermore, an anti-dropping fixing plate 4 is provided at the bottom of the adsorption support plate 1, and an anti-dropping stopper 5 and a curved component 6 are provided on the anti-dropping fixing plate 4. In the present application, when the coil is deformed, the coil may fall off the positioning core under the action of stress during the deformation process. The anti-dropping stopper 5 can appropriately press and block the coil for deformation, thereby preventing the coil from being separated from the deformation structure; before the coil is deformed, the curved component 6 is used to handle the connecting wire of the coil, thereby preventing the connecting wire from being broken or loosened from the coil body during the deformation process.
[0036] Further, the curved component 6 includes a curved needle 61, a curved sleeve 62, and a curved spring 63. The curved sleeve 62 is fixed to the anti-dropping fixing plate 4. The upper end of the curved needle 61 is movably arranged in the curved sleeve 62. The lower end of the curved needle 61 protrudes out of the curved sleeve 62. The curved spring 63 is arranged in the curved sleeve 62, and the upper end of the curved spring 63 abuts against the top of the curved sleeve 62. The lower end of the curved spring 63 abuts against the upper end of the curved needle 61. The curved spring 63 realizes the elastic expansion and contraction of the curved needle 61, which facilitates the operation of the curved spring.
[0037] Furthermore, an anti-drop limit groove 51 is provided on the anti-drop limit member 5 , and an avoidance hole is provided in the anti-drop limit groove 51 . The curved shaft sleeve 62 passes through the avoidance hole up and down, so that the curved needle 61 protrudes into the anti-drop limit groove 51 .
[0038] In this embodiment, the clamps for loading different coils are switched by vacuum adsorption, so as to achieve uninterrupted automated production. The production operation of the overall mechanism needs to ensure accurate product positioning, no coil drop, no wire damage, no wire breakage, no wire loosening, no interference with lead wires, conversion and switching of two accompanying clamps, and a bridge connecting the previous process and the next process.
[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A vacuum adsorption conversion mechanism, characterized in that: It includes an adsorption support plate, a limiting guide component, and multiple groups of vacuum adsorption components. The multiple groups of vacuum adsorption components are connected to the adsorption support plate through the limiting guide components.
2. A vacuum adsorption conversion mechanism as claimed in claim 1, characterized in that: The vacuum adsorption assembly includes a vacuum adsorption seat, a vacuum suction nozzle, and a vacuum air joint. A vacuum buffer chamber is arranged in the vacuum adsorption seat. The vacuum suction nozzle and the vacuum air joint are both connected to the outside of the vacuum adsorption seat, and the vacuum suction nozzle and the vacuum air joint are both communicated with the vacuum buffer chamber.
3. A vacuum adsorption conversion mechanism as claimed in claim 2, characterized in that: An adsorption rubber pad is attached to the vacuum suction nozzle.
4. A vacuum adsorption conversion mechanism as claimed in claim 2, characterized in that: The vacuum air joints are provided with three, and three vacuum channels are formed between the vacuum air joints and the vacuum buffer chamber.
5. A vacuum adsorption conversion mechanism as claimed in claim 2, characterized in that: The vacuum suction nozzle includes one of a plum blossom-shaped vacuum suction nozzle and a parallel-shaped vacuum suction nozzle.
6. A vacuum adsorption conversion mechanism as claimed in claim 2, characterized in that: The limit guide assembly includes a guide connecting block, a first support guide shaft, a second support guide shaft, a guide return spring, and a locking piece, the guide connecting block and the vacuum adsorption seat are respectively arranged on the upper and lower sides of the adsorption support plate, and the adsorption support plate is provided with a first guide hole, the first support guide shaft movably passes through the first guide hole, and one end of the first support guide shaft is fixedly connected to the guide connecting block, and the other end of the first support guide shaft is fixedly connected to the vacuum adsorption seat; a second guide hole is provided in the guide connecting block, the second support guide shaft movably passes through the second guide hole, and one end of the second support guide shaft is fixedly connected to the adsorption support plate, and the other end is fixedly connected to the locking piece; the guide return spring is sleeved on the second support guide shaft, and one end of the guide return spring is abutted against the locking piece, and the other end is abutted against the guide connecting block.
7. A vacuum adsorption conversion mechanism as claimed in claim 6, characterized in that: The position limiting guide assembly also includes a first linear bearing and a second linear bearing. The first linear bearing is arranged between the first support guide shaft and the first guide hole, and the second linear bearing is arranged between the second support guide shaft and the second guide hole.
8. A vacuum adsorption conversion mechanism as claimed in claim 1, characterized in that: An anti-falling fixing plate is also provided at the bottom of the adsorption support plate, and an anti-falling limiting piece and a bent component are provided on the anti-falling fixing plate.
9. A vacuum adsorption conversion mechanism as claimed in claim 8, characterized in that: The curved component includes a curved needle, a curved sleeve, and a curved spring. The curved sleeve is fixed to the anti-falling fixing plate. The upper end of the curved needle is movably arranged in the curved sleeve, and the lower end of the curved needle protrudes out of the curved sleeve. The curved spring is arranged in the curved sleeve, and the upper end of the curved spring is abutted against the top of the curved sleeve, and the lower end of the curved spring is abutted against the upper end of the curved needle.
10. A vacuum adsorption conversion mechanism as claimed in claim 9, characterized in that: The anti-dropping limiting member is provided with an anti-dropping limiting groove, and an avoidance hole is provided in the anti-dropping limiting groove. The curved shaft sleeve passes through the avoidance hole up and down, so that the curved needle protrudes into the anti-dropping limiting groove.