Connected caliper machining tool

Abstract

The utility model relates to a one-piece caliper processing tooling, including frame and press plate fixing subassembly, frame includes first process processing area and second process processing area, frame front side and frame back side, the first process processing area and second process processing area are located the frame front side, the press plate fixing subassembly is located on the frame back side, and the press plate fixing subassembly is located on the frame back side. The first working procedure machining area is located on the left side of the second working procedure machining area; the first working procedure machining area and the second working procedure machining area are each provided with one pressing plate fixing assembly. Different from the prior art, a first processing procedure can be carried out on the one-piece calipers in the first processing procedure processing area, a second processing procedure can be carried out on the one-piece calipers in the second processing procedure processing area, the two processing procedures can be carried out at the same time, the tool is simplified, and the product processing technology arrangement is clear.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile caliper processing, in particular to a one-piece caliper processing tool. Background Art

[0002] In the prior art, the one-piece caliper processing tooling needs to be divided into process one and process two for processing, requiring two sets of one-piece caliper processing tooling, which is complicated, the product processing process is not clearly arranged, and the product has no support points or positioning points during processing. It is extremely difficult to process the piston hole of the one-piece caliper.

[0003] The prior art has the following problems:

[0004] The processing of one-piece calipers requires two sets of one-piece caliper processing tools. The processing tools are complicated and the product processing process is not clearly arranged. Utility Model Content

[0005] In view of the above problems, the present application provides a one-piece caliper processing tooling to solve the technical problems that one-piece caliper processing requires two sets of one-piece caliper processing tooling, the processing tooling is complicated, and the product processing process arrangement is unclear.

[0006] To achieve the above objectives, in a first aspect, the present application provides a one-piece caliper processing tool, comprising:

[0007] A frame, wherein the frame includes a first process processing area and a second process processing area, the frame includes a frame front and a frame back, the first process processing area and the second process processing area are located on the frame front, and the first process processing area is located on the left side of the second process processing area; and

[0008] A pressure plate fixing assembly, the pressure plate fixing assembly includes a first pressure plate, a second pressure plate and a third pressure plate, the first pressure plate, the second pressure plate and the third pressure plate are respectively located around the one-piece caliper and fix the one-piece caliper, and a set of the pressure plate fixing assembly is provided in the first process processing area and the second process processing area.

[0009] As an embodiment of the utility model, the one-piece caliper processing tooling also includes a contour positioning support component, and the contour positioning support component includes more than two first support seats arranged in the first process processing area, and the first support seats are arranged on the frame and used to support the one-piece caliper.

[0010] As an embodiment of the present utility model, the contoured positioning support assembly also includes two second support seats and two third support seats, the two second support seats and the two third support seats are located in the second process processing area, the two second support seats and the two third support seats are arranged on the frame, the two second support seats are arranged on the left side of the second process processing area, and the two third support seats are arranged on the right side of the second process processing area.

[0011] As an implementation mode of the utility model, a positioning column matched with the integrated caliper is arranged on the third support seat, and the positioning column is arranged above the third support seat and extends in the vertical direction.

[0012] As an implementation mode of the utility model, fixing holes for allowing the first bolt to pass through are provided on both sides of the second support seat and the third support seat, and the second support seat and the third support seat are fixed to the frame by the first bolt.

[0013] As an embodiment of the utility model, the one-piece caliper processing tooling also includes two second bolts. Two first screw holes are provided on the first process processing area. The two second bolts respectively pass through the countersunk holes of the one-piece caliper and are fixed to the first screw holes, thereby fixing the one-piece caliper on the first process processing area.

[0014] As an embodiment of the utility model, the one-piece caliper processing tooling also includes two third bolts, and two second screw holes are provided on the second process processing area. The two third bolts pass through the countersunk holes of the one-piece caliper and are fixed to the second screw holes, and fix the one-piece caliper on the second process processing area.

[0015] As an implementation mode of the utility model, a set of the first process processing area, the second process processing area and the pressure plate fixing assembly are also provided on the back of the frame, and the tooling on the front of the frame and the tooling on the back of the frame are symmetrically arranged.

[0016] Different from the prior art, the technical solution of the present application includes a first process processing area and a second process processing area through a frame. The first process processing area and the second process processing area are located in the front of the frame, and the first process processing area is located on the left side of the second process processing area; the first pressure plate, the second pressure plate and the third pressure plate are respectively located around the one-piece caliper and fix the one-piece caliper, and the first process processing area and the second process processing area are both provided with a set of the pressure plate fixing components. In this way, the one-piece caliper can be processed in the first process processing area for process one, and in the second process processing area for process two for process one, and two processes can be processed at the same time, the tooling is simplified, and the product processing process is clearly arranged;

[0017] In addition, the one-piece caliper is positioned and supported by the contoured positioning support component, which effectively avoids the product having no support and positioning points during processing.

[0018] The above-mentioned records related to the content of the utility model are only an overview of the technical solution of the present application. In order to enable ordinary technicians in the field to more clearly understand the technical solution of the present application, and then implement it according to the text of the specification and the contents recorded in the drawings, and to make the above-mentioned purpose and other purposes, features and advantages of the present application easier to understand, the following is an explanation in combination with the specific implementation method and drawings of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings are only used to illustrate the principles, implementation methods, applications, characteristics and effects of the specific embodiments of the present application and other related contents, and shall not be considered as limitations of the present application.

[0020] In the drawings of the specification:

[0021] Figure 1 This is a schematic structural diagram of a one-piece caliper processing tooling according to an embodiment of the present application;

[0022] Figure 2 This is a schematic diagram of the use status of the first process processing area of ​​one embodiment of the present application;

[0023] Figure 3 This is a schematic diagram of the use status of the second process processing area of ​​one embodiment of the present application;

[0024] Figure 4 A schematic structural diagram of a contour positioning support component in a second process processing area of ​​an embodiment of the present application;

[0025] Figure 5 This is a schematic structural diagram of a one-piece caliper according to an embodiment of the present application.

[0026] The reference numerals in the above drawings are described as follows:

[0027] 1. Frame, 11. First process processing area, 12. Second process processing area, 13. Front of frame, 14. Back of frame,

[0028] 2. Platen fixing assembly, 21. First platen, 22. Second platen, 23. Third platen,

[0029] 3. Profiling positioning support assembly, 31. First support seat, 32. Second support seat, 33. Third support seat, 34. Positioning column, 35. Fixing hole,

[0030] 4. The second bolt,

[0031] 5. The third bolt,

[0032] 6. One-piece caliper. DETAILED DESCRIPTION

[0033] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

[0034] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.

[0035] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.

[0036] In the description of this application, the term "and / or" is an expression used to describe the logical relationship between objects, indicating that three relationships may exist, for example, X and / or Y, which means: X exists, Y exists, and X and Y exist at the same time. In addition, the character " / " in this article generally indicates that the objects before and after are in a logical relationship of "or".

[0037] In the present application, terms such as “first” and “second” are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship of quantity, priority or sequence between these entities or operations.

[0038] Without further limitations, in this application, the words "include", "comprises", "has" or other similar expressions used in the sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those limited elements, but also other elements not explicitly listed, or also include elements inherent to such process, method or product.

[0039] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than", "less than", "exceed" and the like are understood to exclude the number itself; expressions such as "above", "below", "within" and the like are understood to include the number itself. In addition, in the description of the embodiments of this application, "multiple" means more than two (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups", "multiple times", etc., unless otherwise clearly and specifically limited.

[0040] In the description of the embodiments of the present application, space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present application or facilitating the reader's understanding, and do not indicate or imply that the referred device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.

[0041] Unless otherwise expressly specified or limited, in the description of the embodiments of the present application, the terms such as "install", "connect", "connect", "fix", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For technicians in the technical field to which the present application belongs, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0042] In the prior art, the one-piece caliper processing tooling needs to be divided into process one and process two for processing, requiring two sets of one-piece caliper processing tooling, which is complicated, the product processing process is not clearly arranged, and the product has no support points or positioning points during processing. It is extremely difficult to process the piston hole of the one-piece caliper.

[0043] The one-piece caliper processing tooling involved in this embodiment can be used in various application scenarios of one-piece caliper processing for automobiles.

[0044] According to some embodiments of the present application, please refer to Figures 1 to 5This embodiment relates to a one-piece caliper processing tool, including a frame 1 and a pressure plate fixing assembly 2, the frame 1 includes a first process processing area 11 and a second process processing area 12, the frame 1 includes a frame front 13 and a frame back 14, the first process processing area 11 and the second process processing area 12 are located on the frame front 13, and the first process processing area 11 is located on the left side of the second process processing area 12;

[0045] The pressure plate fixing assembly 2 includes a first pressure plate 21, a second pressure plate 22 and a third pressure plate 23. The first pressure plate 21, the second pressure plate 22 and the third pressure plate 23 are respectively located around the one-piece caliper 6 and fix the one-piece caliper 6. The first process processing area 11 and the second process processing area 12 are each provided with a set of pressure plate fixing assemblies 2.

[0046] In this embodiment, the principles of the first pressing plate 21 , the second pressing plate 22 and the third pressing plate 23 are conventional principles and will not be described again.

[0047] According to some embodiments of the present application, the one-piece caliper processing tooling may further include a profiling positioning support assembly 3, which includes two or more first support seats 31 disposed in the first process processing area 11, and the first support seats 31 are disposed on the frame 1 and are used to support the one-piece caliper 6. Thus, in this embodiment, four first support seats 31 are provided, and the four first support seats 31 support and position the one-piece caliper 6 of process one, effectively avoiding the product having no support and positioning points during processing.

[0048] According to some embodiments of the present application, optionally, the contour positioning support assembly 3 further includes two second support seats 32 and two third support seats 33, the two second support seats 32 and the two third support seats 33 are located in the second process processing area 12, the two second support seats 32 and the two third support seats 33 are arranged on the frame 1, the two second support seats 32 are arranged on the left side of the second process processing area 12, and the two third support seats 33 are arranged on the right side of the second process processing area 12. In this way, the two second support seats 32 and the two third support seats 33 are used to support and position the one-piece caliper 6 of process 2, effectively avoiding the product having no support point positioning point during processing.

[0049] According to some embodiments of the present application, optionally, a positioning column 34 matching with the one-piece caliper 6 is provided on the third support seat 33, and the positioning column 34 is arranged above the third support seat 33 and extends in the vertical direction. In this way, through the positioning column 34, the one-piece caliper product can be positioned in the second step by using the horn hole.

[0050] According to some embodiments of the present application, optionally, both sides of the second support seat 32 and the third support seat 33 are provided with fixing holes 35 for the first bolt to pass through, and the second support seat 32 and the third support seat 33 are fixed to the frame 1 by the first bolt. In this way, the second support seat 32 and the third support seat 33 are conveniently fixed to the frame 1 through the fixing holes 35, and installation and disassembly are convenient.

[0051] According to some embodiments of the present application, the one-piece caliper processing tooling may further include two second bolts 4, and two first screw holes are provided on the first process processing area 11. The two second bolts 4 pass through the countersunk holes of the one-piece caliper 6 and are fixed to the first screw holes, and the one-piece caliper 6 is fixed to the first process processing area 11. Figure 1 and Figure 2 As shown, the left side of the tooling is process one, and the first support seat 31 is used to process the forged blank of the automobile caliper for support and positioning. First, the caliper blank is clamped and fixed using the pressure plate fixing assembly 2. After the M12 screw holes and countersunk holes are machined on the one-piece caliper, the M12 hexagon socket screws are used for clamping and fixing, and then the pressure plate fixing assembly 2 is disassembled for machining.

[0052] According to some embodiments of the present application, optionally, the one-piece caliper processing tooling also includes two third bolts 5, and two second screw holes are provided on the second process processing area 12. The two third bolts 5 pass through the countersunk holes of the one-piece caliper 6 and are fixed to the second screw holes, and the one-piece caliper 6 is fixed to the second process processing area 12. In this way, the right side of the tooling is process two, and during processing, the processed ram's horn holes of the product are used for positioning, and the M12 hexagonal screw holes of process one are reused for clamping and fixing, and the outer part of the product is processed. After the processing is completed, the pressure plate fixing assembly 2 is used to clamp the product, and the M12 screw is removed to process the inner cavity of the product. Figure 1 and Figure 3 shown.

[0053] According to some embodiments of the present application, optionally, a set of first process processing area 11, second process processing area 12 and pressure plate fixing assembly 2 are also provided on the back side 14 of the frame, and the tooling on the front side 13 of the frame is symmetrically arranged with the tooling on the back side 14 of the frame. In this way, two conjoined calipers 6 can be processed on the front side 13 of the frame, and two more conjoined calipers 6 can be fixed on the back side 14 of the frame. After the two conjoined calipers 6 on the front side 13 of the frame are processed, they are turned 180 degrees, and the two conjoined calipers 6 on the back side 14 of the frame can be processed, thereby improving the processing efficiency.

[0054] Different from the prior art, the technical solution of the present application includes a first process processing area 11 and a second process processing area 12 through a frame 1. The first process processing area 11 and the second process processing area 12 are located on the front 13 of the frame, and the first process processing area 11 is located on the left side of the second process processing area 12; the first pressure plate 21, the second pressure plate 22 and the third pressure plate 23 are respectively located around the one-piece caliper 6, and fix the one-piece caliper 6. The first process processing area 11 and the second process processing area 12 are both provided with a set of pressure plate fixing components 2. In this way, the one-piece caliper 6 can be processed in the first process processing area 11 for process one, and in the second process processing area 12 for process two for process one, and two processes can be processed at the same time, the tooling is simplified, and the product processing process is clearly arranged;

[0055] In addition, the one-piece caliper 6 is positioned and supported by the contour positioning support component 3, which effectively avoids the product having no support point or positioning point during processing.

[0056] The positioning of process 2 is accurate, so the connection between process 2 and process 1 can be accurate, and the dimensions of the product are within the tolerance range after processing. Because the product is a one-piece caliper, it is extremely difficult to process the piston hole, so the commonly used equipment on the market was modified for inner hole processing.

[0057] Those skilled in the art will appreciate that, although some embodiments herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present application and form different embodiments. For example, in the claims, any one of the claimed embodiments may be used in any combination.

[0058] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.

Claims

1. A one-piece caliper processing tool, characterized in that: include: A frame, wherein the frame includes a first process processing area and a second process processing area, the frame includes a frame front and a frame back, the first process processing area and the second process processing area are located on the frame front, and the first process processing area is located on the left side of the second process processing area; and A pressure plate fixing assembly, the pressure plate fixing assembly includes a first pressure plate, a second pressure plate and a third pressure plate, the first pressure plate, the second pressure plate and the third pressure plate are respectively located around the one-piece caliper and fix the one-piece caliper, and a set of the pressure plate fixing assembly is provided in the first process processing area and the second process processing area.

2. The one-piece caliper processing tool according to claim 1, characterized in that: The one-piece caliper processing tool also includes a contour positioning support component, which includes more than two first support seats arranged in the first process processing area. The first support seats are arranged on the frame and are used to support the one-piece caliper.

3. The one-piece caliper processing tool according to claim 2, characterized in that: The contoured positioning support assembly also includes two second support seats and two third support seats, the two second support seats and the two third support seats are located in the second process processing area, the two second support seats and the two third support seats are arranged on the frame, the two second support seats are arranged on the left side of the second process processing area, and the two third support seats are arranged on the right side of the second process processing area.

4. The one-piece caliper processing tool according to claim 3, characterized in that: The third support seat is provided with a positioning column matched with the integrated caliper. The positioning column is arranged above the third support seat and extends in the vertical direction.

5. The one-piece caliper processing tool according to claim 3, characterized in that: Both sides of the second support seat and the third support seat are provided with fixing holes for allowing the first bolt to pass through, and the second support seat and the third support seat are fixed to the frame by the first bolt.

6. The one-piece caliper processing tool according to claim 1, characterized in that: The one-piece caliper processing tooling also includes two second bolts. Two first screw holes are arranged on the first process processing area. The two second bolts pass through the countersunk holes of the one-piece caliper and are fixed to the first screw holes, thereby fixing the one-piece caliper on the first process processing area.

7. The one-piece caliper processing tool according to claim 1, characterized in that: The one-piece caliper processing tooling also includes two third bolts. Two second screw holes are arranged on the second process processing area. The two third bolts pass through the countersunk holes of the one-piece caliper and are fixed to the second screw holes, thereby fixing the one-piece caliper on the second process processing area.

8. The one-piece caliper processing tool according to any one of claims 1 to 7, characterized in that: The back of the frame is also provided with a set of the first process processing area, the second process processing area and a pressure plate fixing assembly, and the tooling on the front of the frame is symmetrically arranged with the tooling on the back of the frame.

Images