Plastic master batch preparation machine with premixing structure

By designing premixed structures and reset components in the plastic masterbatch preparation machine, the problem of low mixing efficiency caused by disorderly addition of raw materials is solved, and more efficient raw material mixing is achieved.

CN222494947UActive Publication Date: 2025-02-18HEFEI KEMAI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202323583713.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-02-18
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

The existing plastic masterbatch preparation device has a disorderly addition of raw materials, which causes long mixing time, high energy consumption and low mixing efficiency.

Method used

A plastic masterbatch preparation machine with a premixed structure was designed. By setting up a premix mechanism and reset components outside the mixing tank, the rotary plate rotation is driven by the movement of the material box, and the material is realized through the corrugated pipe and the fan. Resetting the box to achieve continuous small batch premix preparation.

Benefits of technology

Through the design of premix and reset components, the mixing time of raw materials is shortened, the mixing energy consumption is reduced, and the efficiency of raw materials is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic master batch preparation machine with a premixing structure, which comprises a material mixing tank, a premixing mechanism is arranged outside the material mixing tank, the premixing mechanism comprises a material box, a body of the material box is rotatably connected with a rotating column in a penetrating manner, a body of the rotating column is movably connected with a spiral plate in a penetrating manner, and the spiral plate is provided with a spiral groove. A bearing seat is fixedly connected to one end of the spiral plate, a funnel is fixedly connected to the outer surface of the bearing seat through a fixing rod, the interior of the funnel is communicated with the interior of the mixing tank in a penetrating mode, a rotating plate is fixedly connected to the outer surface of the rotating column, and the outer surface of the rotating plate is movably connected with the interior of the material box. The utility model relates to the technical field of plastic master batch processing equipment, and solves the problems that when an existing plastic master batch preparation device is used for production, raw materials are disorderly added into the device, so that the raw material mixing time is long, the energy consumption is large, and the raw material uniform mixing efficiency is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic masterbatch processing equipment, in particular to a plastic masterbatch preparation machine with a premixing structure. Background Art

[0002] When the finished product of plastic masterbatch is manufactured, it is injection molded by an injection molding machine. When the mixture is heated and melted, it is often stirred by a stirrer. However, this preparation device often has the problem of uneven stirring and waste of raw materials. A plastic masterbatch preparation device with application number 2022225098348 includes a tank body, and a servo motor is installed in the middle of the top of the tank body, which can make the plastic powder and the functional powder continuously stirred up and down, so that the mixture is stirred evenly, which is beneficial to improve the production quality of the plastic masterbatch.

[0003] Although the device has the above advantages, it still has certain disadvantages when used. Although the device can make the raw materials mixed evenly, the raw materials are added into the tank in a disordered manner, resulting in a long time and high energy consumption for uniform mixing, which leads to low efficiency in uniform mixing of the raw materials. Therefore, it is necessary to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a plastic masterbatch preparation machine with a premixing structure, which solves the problem that during production, the raw materials are added into the existing plastic masterbatch preparation device in a disordered state, resulting in a long time and high energy consumption for mixing the raw materials, thus leading to low raw material mixing efficiency.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a plastic masterbatch preparation machine with a premixing structure, comprising a mixing tank, a premixing mechanism is arranged on the outside of the mixing tank, the premixing mechanism comprises a material box, the body of the material box is rotatably connected with a rotating column, the body of the rotating column is movably connected with a spiral plate, one end of the spiral plate is fixedly connected with a support, the outer surface of the support is fixedly connected with a funnel through a fixed rod, the interior of the funnel is connected with the interior of the mixing tank, the outer surface of the rotating column is fixedly connected with a rotating plate, the outer surface of the rotating plate is movably connected with the interior of the material box, the interior of the material box is connected with a feed pipe, the interior of the material box is connected with a discharge pipe, and the interior of the discharge pipe is connected with the interior of the funnel.

[0006] Preferably, a reset assembly is disposed outside the material box, and the reset assembly comprises a bellows, and the outer surface of the bellows is fixedly connected to the seat and the outer surface of the material box respectively.

[0007] Preferably, an air inlet pipe penetrates and communicates with the interior of the bellows, and a fan is fixedly connected to the interior of the air inlet pipe.

[0008] Preferably, a fixing column is provided at one end of the air inlet pipe, and the outer surface of the fixing column is fixedly connected to the inside of the bellows.

[0009] Preferably, the outer surface of the fixed column is movably connected with a pressure column, and the outer surface of the pressure column is fixedly connected to the inside of the bellows.

[0010] Preferably, the body of the bellows is provided with a through air outlet, and a pressure membrane is arranged inside the air outlet.

[0011] Beneficial Effects

[0012] The utility model provides a plastic masterbatch preparation machine with a premixing structure. Compared with the prior art, it has the following beneficial effects:

[0013] (1) By setting up a premixing mechanism, raw materials are added into the material box in small batches, and the movement of the material box is used to drive the rotating plate to rotate, so that the rotating plate premixes the raw materials, and then the premixed materials are added into the mixing tank for mixing, thereby improving the mixing efficiency.

[0014] (2) By providing a reset component, the bellows is stretched or compressed following the movement of the material box, and the air enters and exits the bellows, thereby facilitating the reset of the material box to carry out continuous small batch premix preparation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a cross-sectional view of the internal structure of the funnel of the utility model;

[0016] Figure 2 This is a cross-sectional view of the internal structure of the material box of the utility model;

[0017] Figure 3 It is a cross-sectional view of the internal structure of the corrugated pipe of the utility model.

[0018] In the figure: 1. mixing tank; 2. material box; 3. reset assembly; 31. bellows; 32. air inlet pipe; 33. fan; 34. fixed column; 35. pressure column; 36. air outlet; 37. pressure membrane; 4. rotating column; 5. support; 6. fixed rod; 7. funnel; 8. spiral plate; 9. feed pipe; 10. discharge pipe; 11. rotating plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3 The utility model provides a technical solution: a plastic masterbatch preparation machine with a premixing structure:

[0021] Embodiment 1:

[0022] The mixing tank 1 comprises a mixing tank 1, which is made of an existing plastic masterbatch preparation device. A premixing mechanism is arranged outside the mixing tank 1. The premixing mechanism comprises a material box 2, which is made of a material resistant to pressure, wear and corrosion. The body of the material box 2 is rotatably connected with a rotating column 4, which is made of a material resistant to pressure, wear and corrosion and has good sealing performance. A spiral groove is provided at the center of the body, and an axial limiting measure is provided for the connection with the material box 2. The body of the rotating column 4 is movably connected with a spiral plate 8, which is made of a material resistant to pressure, wear and corrosion, and one end of the spiral plate 8 is fixedly connected with a bearing 5. The outer surface of the support seat 5 is fixedly connected to the funnel 7 through the fixing rod 6, the interior of the funnel 7 is connected through the interior of the mixing tank 1, the outer surface of the rotating column 4 is fixedly connected to the rotating plate 11, the rotating plate 11 is made of pressure-resistant, wear-resistant and corrosion-resistant materials, the outer surface of the rotating plate 11 is movably connected to the interior of the material box 2, the interior of the material box 2 is connected through the feeding pipe 9, the feeding pipe 9 is made of a spring tube, and one end is connected to an external raw material feeding device, the interior of the material box 2 is connected through the feeding pipe 10, the feeding pipe 10 is provided with a solenoid valve electrically connected to the external control circuit, and the interior of the feeding pipe 10 is connected to the interior of the funnel 7.

[0023] By setting up a premixing mechanism, raw materials are added into the material box 2 in small batches, and the movement of the material box 2 drives the rotating plate 11 to rotate, so that the rotating plate 11 premixes the raw materials, and then the premixed materials are added into the mixing tank 1 for mixing, thereby improving the mixing efficiency.

[0024] Embodiment 2:

[0025] A reset assembly 3 is provided on the outside of the material box 2. The reset assembly 3 includes a bellows 31. The bellows 31 is made of a material that is resistant to pressure, wear and corrosion. The outer surfaces of the bellows 31 are fixedly connected to the seat 5 and the outer surface of the material box 2 respectively. The inside of the bellows 31 is connected with an air inlet pipe 32. The air inlet pipe 32 must be provided with a filter (not shown in the figure) for dust prevention. A one-way valve (not shown in the figure) is provided on the body to facilitate one-way circulation of air. A fan 33 is fixedly connected to the inside of the air inlet pipe 32. The fan 33 is electrically connected to the external control circuit. A fixed column 34 is provided at one end of the air inlet pipe 32. The fixed column 34 is made of pressure-sensitive material and is electrically connected to the external control circuit. The outer surface of the fixed column 34 is fixedly connected to the inside of the bellows 31. The outer surface of the fixed column 34 is movably connected with a pressure column 35. The pressure column 35 is made of pressure-resistant, wear-resistant and corrosion-resistant material. The outer surface of the pressure column 35 is fixedly connected to the inside of the bellows 31. The body of the bellows 31 is provided with a through air outlet 36. A pressure membrane 37 is provided inside the air outlet 36. A plurality of incisions are provided at equal angles around the center point at the center of the pressure membrane 37.

[0026] By providing the reset component 3, the bellows 31 is stretched or compressed following the movement of the material box 2, and the air enters and exits the bellows 31, thereby facilitating the reset of the material box 2, so as to prepare continuous small batches of premixes.

[0027] Embodiment 3: This embodiment is obtained by combining embodiments 1 and 2. The raw materials are added in small batches and rotated by lifting to premix the small batches of raw materials, thereby shortening the mixing time of the raw materials, reducing the mixing energy consumption, and improving the efficiency of raw material mixing.

[0028] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0029] During operation, firstly, the raw materials are added into the material box 2 in small batches according to the proportion through the feed pipe 9, and the overall weight of the material box 2 increases, so that it descends along the spiral plate 8. Through the connection between the spiral plate 8 and the rotating column 4, the rotating column 4 drives the rotating plate 11 to rotate inside the material box 2, so that the small batches of raw materials inside the material box 2 can be pre-mixed. At the same time, the bellows 31 is compressed during the descent of the material box 2 to increase the internal air pressure, and the gas pushes the pressure membrane 37, which is dispersed through the incision at the center of the pressure membrane 37, so that the air inside the bellows 31 is discharged to the outside through the air outlet 36, and at the same time drives the pressure column 35 to follow the descent, and in the material box 2 descends to the end, the solenoid valve on the discharge pipe 10 opens, and the premix in the material box 2 falls into the funnel 7 through the discharge pipe 10, and then falls into the mixing tank 1, and then is evenly mixed in the mixing tank 1, and the pressure column 35 contacts the solid column 34, and the internal resistance of the solid column 34 changes under pressure, so that the circuit current changes accordingly, and the control circuit controls the fan 33 to work through the change of current. The fan 33 draws external air through the air inlet pipe 32 and pumps the air into the bellows 31, so that the bellows 31 expands and lifts the material box 2 to rise and reset, thereby preparing small batches of premix continuously.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A plastic masterbatch preparation machine with a premixing structure, comprising a mixing tank (1), characterized in that: A premixing mechanism is arranged outside the mixing tank (1), and the premixing mechanism comprises a material box (2), a rotating column (4) is rotatably connected to the body of the material box (2), a spiral plate (8) is movably connected to the body of the rotating column (4), a support (5) is fixedly connected to one end of the spiral plate (8), a funnel (7) is fixedly connected to the outer surface of the support (5) through a fixed rod (6), the interior of the funnel (7) is connected to the interior of the mixing tank (1), a rotating plate (11) is fixedly connected to the outer surface of the rotating column (4), the outer surface of the rotating plate (11) is movably connected to the interior of the material box (2), a feeding pipe (9) is connected to the interior of the material box (2), a feeding pipe (10) is connected to the interior of the material box (2), and the interior of the feeding pipe (10) is connected to the interior of the funnel (7).

2. The plastic masterbatch preparation machine with a premixing structure according to claim 1, characterized in that: A reset assembly (3) is arranged outside the material box (2), and the reset assembly (3) comprises a bellows (31), and the outer surface of the bellows (31) is fixedly connected to the seat (5) and the outer surface of the material box (2) respectively.

3. The plastic masterbatch preparation machine with a premixing structure according to claim 2, characterized in that: An air inlet pipe (32) penetrates and communicates with the interior of the bellows (31), and a fan (33) is fixedly connected to the interior of the air inlet pipe (32).

4. The plastic masterbatch preparation machine with a premixing structure according to claim 3, characterized in that: A fixing column (34) is provided at one end of the air inlet pipe (32), and the outer surface of the fixing column (34) is fixedly connected to the inside of the bellows (31).

5. The plastic masterbatch preparation machine with a premixing structure according to claim 4, characterized in that: The outer surface of the fixed column (34) is movably connected to a pressure column (35), and the outer surface of the pressure column (35) is fixedly connected to the inside of the bellows (31).

6. The plastic masterbatch preparation machine with a premixing structure according to claim 2, characterized in that: The body of the bellows (31) is provided with a through air outlet hole (36), and a pressure membrane (37) is arranged inside the air outlet hole (36).