Polyurethane film production offcut recovery device

By designing a device including a feed hopper, crushing box and storage box, controlling the feed volume with an electric rod and baffle, cutting edge materials with a crushing component, and screening with a combination of filter plate and rake, the polyurethane film is solved The problems of manual feeding and uneven cutting in the production edge material recycling device realize the effective recycling and storage of edge material.

CN222495008UActive Publication Date: 2025-02-18HANSHA HEFANG (FUZHOU) NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420844152.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-02-18
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

When the existing polyurethane film production edge material recycling device is manually fed, the feeding is inconsistent and the feeding volume is difficult to control, resulting in the problem of uneven cutting edge material.

Method used

A device including a feed hopper, crushing box and storage box is designed. The discharge amount of the feeding tank is controlled by using an electric rod and a baffle. The edge material is cut by the crushing assembly, and the combination of filter plate and nail rake is achieved. Effective screening and storage of edge materials.

Benefits of technology

By controlling the feed quantity, the intermittentity of manual feeding is reduced, the accumulation of edge materials is avoided, the uniformity of cutting is ensured, and the screening efficiency of edge materials is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of polyurethane film production, and particularly relates to a polyurethane film production offcut recycling device which comprises a feeding hopper, a smashing box and a material storage box which are sequentially connected from top to bottom, a feeding groove is formed in the surface of the feeding hopper in a penetrating mode, a smashing assembly is arranged in the smashing box, and the smashing assembly is connected with the material storage box in a penetrating mode. The feeding hopper is connected with a storage box, the two ends of the bottom side of the storage box are connected with discharging ports, a baffle is connected to the side wall of the feeding hopper in an inserted mode, an electric rod is installed on the side wall of the feeding hopper, and the telescopic end of the electric rod is connected with a butt joint plate. Therefore, the discharging amount of the feeding groove is controlled, the situation that supplied materials are interrupted in the manual feeding process is reduced, and meanwhile the situation that cutting is affected due to accumulation caused by excessive discharging of polyurethane film production offcut is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of polyurethane film production, and in particular relates to a polyurethane film production edge material recovery device. Background Art

[0002] Polyurethane film has good elasticity and high strength. Although it is extremely thin (0.012-0.035mm) in waterproofness, it has physical properties that other materials cannot match (it can withstand water pressure above 10,000mm water column). By using high-tech technology to introduce hydrophilic agents into the material, the film not only has high waterproof performance, but also has excellent moisture permeability (human sweat can freely penetrate through the film). This functional breakthrough, combined with the textile industry's lamination processing technology, has greatly increased the added value of textiles. It is now widely used in snow suits, windbreakers, cold-proof jackets, gloves, hats and bedspreads.

[0003] After searching, the "A polyurethane film production edge material recovery device" disclosed in the application number "CN202121236587.8" is also an increasingly mature technology, which can well cut and crush the production edge materials, and at the same time can control the cutting degree of the cutting roller to adjust the size of the cut pieces; the overall structure of the device is simple and easy to use. However, in actual use, the feeding is basically done manually, which will cause discontinuous feeding, and manual feeding cannot well control the feeding amount, and then too much feeding will also cause the polyurethane film production edge materials to accumulate, and then cause uneven cutting of the materials during cutting. Utility Model Content

[0004] The purpose of the utility model is to provide a device for recovering edge materials in the production of polyurethane film, aiming to solve the problem in the prior art that, in actual use, the above-mentioned equipment basically adopts manual feeding, which will cause discontinuous feeding, and manual feeding cannot control the feeding amount well, and excessive feeding will also cause the edge materials in the production of polyurethane film to accumulate, thereby causing uneven cutting of the materials during cutting.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polyurethane film production side material recovery device, comprising a feed hopper, a crushing box and a storage box, wherein the feed hopper, the crushing box and the storage box are connected in sequence from top to bottom, a feed chute is provided on the surface of the feed hopper, a crushing assembly is provided inside the crushing box, discharge ports are connected at both ends of the bottom side of the storage box, a baffle is inserted into the side wall of the feed hopper, an electric rod is installed on the side wall of the feed hopper, and a docking plate is connected to the telescopic end of the electric rod.

[0006] As a preferred embodiment of the polyurethane film production edge material recovery device of the utility model, the top inner side wall of the docking plate is connected to one end of the baffle plate, and the baffle plate is telescopically connected to the feed hopper through the electric rod and the docking plate.

[0007] As a preferred polyurethane film production edge material recovery device of the utility model, the pulverizing assembly includes a driving motor and a pulverizing roller, the pulverizing roller is provided with two rotatably connected inside a pulverizing box, and the driving motor is also provided with two, and the driving motor is installed on the side wall of the pulverizing box, the output shaft of the driving motor is connected to one end of the pulverizing roller, and the two driving motors rotate in opposite directions.

[0008] As a preferred device for recovering edge materials of polyurethane film production of the utility model, a filter plate is arranged on the top of the material storage box, a connecting block is installed on the side wall inside the material storage box, one end of the filter plate is connected to a rotating shaft, an electric cylinder is installed on the side wall of the material storage box, a nail rake is connected to the telescopic end of the electric cylinder, a stepper motor is connected to the front end surface of the material storage box, the output shaft of the stepper motor is connected to the rotating shaft, and a material storage box is installed on the side wall of the material storage box.

[0009] As a preferred embodiment of the polyurethane film production edge material recovery device of the utility model, the rotating shaft is connected to the connecting block, and the filter plate is rotatably connected to the connecting block through the rotating shaft.

[0010] As a preferred embodiment of the polyurethane film production edge material recovery device of the utility model, the bottom end of the spike rake is close to the top end of the filter plate, and the spike rake is telescopically connected to the material storage box through an electric cylinder.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The utility model uses the cooperation between the baffle and the electric rod to adjust the shielding space of the feed chute after the electric rod is working, so that the feeding amount of the feed chute can be controlled, thereby reducing the interruption of the incoming materials during the manual feeding process, and also avoiding the accumulation of the polyurethane film production side materials due to excessive feeding, thereby affecting the cutting;

[0013] 2. The utility model uses a filter plate and a spike rake, which allows the spike rake to move on the surface of the filter plate through an electric cylinder, thereby scraping out the uncut polyurethane film production edge materials. At the same time, the filter plate is tilted by the operation of a stepper motor, which facilitates the delivery of the cut polyurethane film production edge materials into a storage box and discharges them from a discharge port, thereby facilitating the screening of the uncut polyurethane film production edge materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the crushing box of the main body of the utility model when viewed from above;

[0017] Figure 3 It is a schematic diagram of the main body of the utility model viewed from above and the cross-sectional structure of the crushing box;

[0018] Figure 4 It is a schematic diagram of the right side cross-section structure of the crushing box of the main body of the utility model;

[0019] Figure 5 This is a schematic diagram of the flushing pipe structure of the utility model.

[0020] In the figure: 1. feed hopper; 2. crushing box; 3. storage box; 4. discharge port; 5. feed chute; 6. baffle; 7. electric rod; 8. drive motor; 9. crushing roller; 10. storage box; 11. stepper motor; 12. filter plate; 13. rotating shaft; 14. connecting block; 15. rake; 16. electric cylinder; 17. docking plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1

[0023] See also Figure 1-5 The utility model provides the following technical solutions: a polyurethane film production edge material recovery device, comprising a feed hopper 1, a crushing box 2 and a storage box 3, the feed hopper 1, the crushing box 2 and the storage box 3 are connected in sequence from top to bottom, wherein the model of the crushing box 2 is: 250 type plastic film crusher, the surface of the feed hopper 1 is provided with a feed chute 5, the interior of the crushing box 2 is provided with a crushing assembly, the bottom sides of the storage box 3 are connected with discharge ports 4, the side wall of the feed hopper 1 is plugged with a baffle 6, the side wall of the feed hopper 1 is installed with an electric rod 7, and the telescopic end of the electric rod 7 is connected with a docking plate 17.

[0024] Preferably, the inner side wall of the top end of the docking plate 17 is connected to one end of the baffle 6 , and the baffle 6 is telescopically connected to the feed hopper 1 through the electric rod 7 and the docking plate 17 .

[0025] In the embodiment, the electric rod 7 is connected to a power source and can be extended and retracted, thereby driving the docking plate 17 and the baffle 6 connected to the inner wall of the top end of the docking plate 17 to move, thereby controlling the baffle 6 to block the space of the feed trough 5, so that the discharge amount of the feed trough 5 can be controlled, thereby reducing the interruption of incoming materials during the manual feeding process, and also avoiding the accumulation of excessive discharge of polyurethane film production side materials, thereby affecting the cutting.

[0026] Embodiment 2

[0027] See also Figure 1-5 The crushing assembly includes a driving motor 8 and a crushing roller 9. The crushing roller 9 is provided with two rotationally connected inside the crushing box 2, and there are also two driving motors 8, and the driving motors 8 are installed on the side wall of the crushing box 2. The output shaft of the driving motor 8 is connected to one end of the crushing roller 9, and the rotation directions of the two driving motors 8 are opposite.

[0028] In the embodiment, the two driving motors 8 connected to the power supply can drive one crushing roller 9 to rotate clockwise and the other crushing roller 9 to rotate counterclockwise, thereby cutting the polyurethane film fed from the feed chute 5 to produce the edge material.

[0029] Embodiment 3

[0030] See also Figure 1-5 A filter plate 12 is provided at the top of the material storage box 3, a connecting block 14 is installed on the side wall inside the material storage box 3, one end of the filter plate 12 is connected to the rotating shaft 13, an electric cylinder 16 is installed on the side wall of the material storage box 3, and a rake 15 is connected to the telescopic end of the electric cylinder 16. A stepper motor 11 is connected to the front end surface of the material storage box 3, and the output shaft of the stepper motor 11 is connected to the rotating shaft 13, and a storage box 10 is installed on the side wall of the material storage box 3.

[0031] Preferably, the rotating shaft 13 is connected to the connecting block 14 , and the filter plate 12 is rotatably connected to the connecting block 14 via the rotating shaft 13 .

[0032] Preferably, the bottom end of the nail rake 15 is close to the top end of the filter plate 12 , and the nail rake 15 is telescopically connected to the material storage box 3 through the electric cylinder 16 .

[0033] In the embodiment, the electric cylinder 16 is connected to the power supply and started to drive the rake 15 to move along the surface of the filter plate 12, thereby pushing the polyurethane film production edge material that has been cut and dropped on the surface of the filter plate 12, and then the working output shaft of the stepper motor 11 connected to the power supply drives the rotating shaft 13 to rotate, and then the rotating shaft 13 drives the filter plate 12 to rotate in an inclined state, and the polyurethane film production edge material that has been cut and dropped on the surface of the filter plate 12 is sent into the storage box 3, and at the same time, the rotating shaft 13 and the filter plate 12 are fixedly connected, and the filter plate 12 does not rotate along the rotating shaft 13, and then the filter plate 12 is driven to move when the rotating shaft 13 rotates.

[0034] The specific working principle of the polyurethane film production edge material recovery device of the utility model is as follows: first, the polyurethane film production edge material is fed into the feed slot 5 on the surface of the feed hopper 1, and then passes through the crushing box 2 and is rotated and cut by the crushing roller 9 inside the crushing box 2. The cut polyurethane film production edge material falls onto the filter plate 12, and then the electric cylinder 16 is connected to the power supply and starts to drive the spike rake 15 to move along the surface of the filter plate 12, thereby removing the uncut polyurethane film production edge material, and the spike rake 15 will push the polyurethane film production edge material into the storage box 10 for storage, and when the spike rake 15 is working, the working output shaft of the stepping motor 11 connected to the power supply drives the rotating shaft 13 rotates, and then the rotating shaft 13 drives the filter plate 12 to rotate in an inclined state, and the polyurethane film production edge materials that fall on the surface of the filter plate 12 after cutting are sent into the storage box 3. At the same time, if it is necessary to adjust the space of the feed trough 5, the electric rod 7 is connected to the power supply to extend and retract, thereby driving the docking plate 17 and the baffle 6 connected to the inner wall of the top end of the docking plate 17 to move, so as to control the baffle 6 to block the space of the feed trough 5, so that the discharge amount of the feed trough 5 can be controlled, and then the interruption of the incoming material in the manual feeding process is reduced, and at the same time, it is also possible to avoid the accumulation of excessive discharge of polyurethane film production edge materials, thereby affecting the cutting.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A polyurethane film production side material recovery device, comprising a feed hopper (1), a crushing box (2) and a storage box (3), characterized in that: The feed hopper (1), the crushing box (2) and the storage box (3) are connected in sequence from top to bottom, and a feed trough (5) is provided through the surface of the feed hopper (1); A crushing assembly is arranged inside the crushing box (2), discharge ports (4) are connected to both ends of the bottom side of the storage box (3), a baffle (6) is inserted into the side wall of the feed hopper (1), an electric rod (7) is installed on the side wall of the feed hopper (1), and a docking plate (17) is connected to the telescopic end of the electric rod (7).

2. A polyurethane film production edge material recovery device according to claim 1, characterized in that: The inner side wall at the top end of the docking plate (17) is connected to one end of the baffle (6), and the baffle (6) is telescopically connected to the feed hopper (1) via the electric rod (7) and the docking plate (17).

3. A polyurethane film production edge material recovery device according to claim 1, characterized in that: The pulverizing assembly comprises a driving motor (8) and a pulverizing roller (9), wherein the pulverizing roller (9) is provided with two rotatably connected to the inside of the pulverizing box (2), and the driving motor (8) is also provided with two, and the driving motor (8) is installed on the side wall of the pulverizing box (2), and the output shaft of the driving motor (8) is connected to one end of the pulverizing roller (9), and the rotation directions of the two driving motors (8) are opposite.

4. A polyurethane film production edge material recovery device according to claim 1, characterized in that: A filter plate (12) is arranged at the top end of the material storage box (3), a connecting block (14) is installed on the side wall inside the material storage box (3), one end of the filter plate (12) is connected to a rotating shaft (13), an electric cylinder (16) is installed on the side wall of the material storage box (3), a nail rake (15) is connected to the telescopic end of the electric cylinder (16), a stepping motor (11) is connected to the front end surface of the material storage box (3), an output shaft of the stepping motor (11) is connected to the rotating shaft (13), and a material storage box (10) is installed on the side wall of the material storage box (3).

5. A polyurethane film production edge material recovery device according to claim 4, characterized in that: The rotating shaft (13) is connected to the connecting block (14), and the filter plate (12) is rotatably connected to the connecting block (14) via the rotating shaft (13).

6. A polyurethane film production edge material recovery device according to claim 4, characterized in that: The bottom end of the spike rake (15) is close to the top end of the filter plate (12), and the spike rake (15) is telescopically connected to the material storage box (3) via an electric cylinder (16).

Citation Information

Patent Citations

  • A polyurethane film production edge material recycling device

    CN215140368U