Top cover heating device and vehicle production line
By designing a roof heating device for vehicle production lines, the problem of poor adhesion quality of sunroof seal strips in low temperature weather is solved, effective heating of the installation edge of the roof seal strips of the vehicle is achieved, and the stability of assembly quality is ensured and reliability.
Patent Information
- Application Number
- CN202420498378.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-14
AI Technical Summary
In low temperature weather, the temperature of the vehicle roof cover is less than 10°, which makes it difficult for the adhesion quality of the sunroof seal strip to meet the requirements and is prone to quality problems.
A top cover heating device is designed, including a walking assembly, a lift assembly and a heating assembly. The heating assembly includes a left, right, front and rear heating structures, respectively, for heating the sealing strip mounting sides of the sunroof window. The device is able to move along the tracks of the vehicle production line and to achieve effective heating of the seal strip mounting edges through lifting components and heating parts.
Through the use of the heating device, the sealing strip installation edge of the skylight window reaches the appropriate temperature, meets the pasting requirements of the skylight sealing strip, and improves the stability and reliability of assembly quality.
Smart Images

Figure CN222495448U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicles, in particular to a top cover heating device and a vehicle production line. Background Art
[0002] In cold weather, after the vehicle is transferred from the paint shop to the final assembly shop for buffering and rolling off the production line, the temperature of the vehicle sheet metal is relatively low. Some vehicles are equipped with sunroofs, and during the final assembly process, the sunroof sealing strip needs to be pasted on the sunroof window of the vehicle roof. When the temperature of the vehicle sheet metal at the sunroof window is lower than 10°, the pasting quality of the sunroof sealing strip is difficult to meet the requirements, and quality problems are prone to occur at the connection between the sunroof sealing strip and the vehicle roof. Utility Model Content
[0003] The utility model aims to provide a roof heating device and a vehicle production line, so as to alleviate or eliminate the technical problem that the pasting quality of the sunroof sealing strip is difficult to meet the requirements in low temperature weather.
[0004] The utility model describes a top cover heating device, comprising a traveling assembly, a lifting assembly and a heating assembly connected in sequence from top to bottom, wherein the traveling assembly is used to be connected to a track of a vehicle production line, the traveling assembly can move along the track of the vehicle production line, the lifting assembly is used to drive the heating assembly to rise and fall, and the heating assembly comprises a left heating structure for heating the left sealing strip installation edge of the sunroof window, a right heating structure for heating the right sealing strip installation edge of the sunroof window, a front heating structure for heating the front sealing strip installation edge of the sunroof window, and a rear heating structure for heating the rear sealing strip installation edge of the sunroof window.
[0005] Optionally, the left heating structure, the right heating structure, the front heating structure and the rear heating structure respectively include one or more heating elements.
[0006] Optionally, the heating assembly includes one or more angle adjustment mechanisms for adjusting the heating angle of one or more of the heating elements.
[0007] Optionally, one or more of the angle adjustment mechanisms are electric mechanisms.
[0008] Optionally, the heating assembly includes one or more temperature sensors for detecting the temperatures of a left sealing strip mounting edge, a right sealing strip mounting edge, a front sealing strip mounting edge, and a rear sealing strip mounting edge of the skylight window.
[0009] Optionally, the lifting assembly includes a linear actuator, the upper end of the linear actuator is fixedly connected to the walking assembly, and the lower end of the linear actuator is fixedly connected to the heating assembly.
[0010] The utility model also proposes a vehicle production line, comprising any of the top cover heating devices described above, wherein an upward track is provided at the heating station of the vehicle production line, the traveling assembly is connected to the upward track, and the traveling assembly can move along the upward track.
[0011] Optionally, it also includes a vehicle body arrival detection device arranged at the heating station.
[0012] Optionally, it also includes a visual device arranged at the heating station, and the visual device is used to collect information of the vehicle body at the heating station.
[0013] Optionally, a heat insulation device is also included which is arranged at the periphery of the heating station.
[0014] The utility model can heat the installation edges of the sealing strips of the sunroof window of the vehicle roof during the assembly process of the vehicle, ensure that the temperature of the installation edges of the sealing strips of the sunroof window meets the pasting requirements of the sunroof sealing strip, and ensure that the assembly quality of the sunroof sealing strip is stable and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of a top cover heating device described in some embodiments;
[0016] Figure 2 It is a schematic diagram of the structure of the walking assembly described in some embodiments;
[0017] Figure 3 It is a schematic diagram of the structure of the lifting assembly described in some embodiments;
[0018] Figure 4 is a schematic diagram of the structure of the heating assembly described in some embodiments;
[0019] Figure 5 It is a structural schematic diagram of a vehicle production line described in some embodiments;
[0020] Figure 6 It is a partial structural schematic diagram of the vehicle production line described in some embodiments.
[0021] Among them: 1-top cover heating device; 2-upward track; 3-heat insulation device; 4-visual device; 5-vehicle body; 6-vehicle body in place detection device;
[0022] 11-travel assembly; 111-first frame; 112-roller; 113-first bracket; 114-drive motor; 115-gear;
[0023] 12-lifting assembly; 121-power member; 122-seat body; 123-telescopic member; 124-connecting plate; 125-guide cylinder;
[0024] 13-heating assembly; 131-frame; 132-heating element; 133-angle adjustment mechanism; 134-temperature sensor; 135-connecting beam; 136-second bracket; 137-bracket structure. DETAILED DESCRIPTION
[0025] The following will describe the implementation of the present invention with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are only for illustrating the present invention, not for limiting the scope of protection of the present invention.
[0026] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention, and thus the drawings only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed at will, and the component layout may also be more complicated.
[0027] like Figures 1 to 4 A roof heating device 1 is shown, comprising a traveling assembly 11, a lifting assembly 12 and a heating assembly 13 connected in sequence from top to bottom, the traveling assembly 11 is used to be connected to the track of the vehicle production line, the traveling assembly 11 can move along the track of the vehicle production line, the lifting assembly 12 is used to drive the heating assembly 13 to rise and fall, and the heating assembly 13 comprises a left heating structure for heating the left sealing strip installation edge of the sunroof window, a right heating structure for heating the right sealing strip installation edge of the sunroof window, a front heating structure for heating the front sealing strip installation edge of the sunroof window, and a rear heating structure for heating the rear sealing strip installation edge of the sunroof window.
[0028] By adopting the above technical solution, the top cover heating device 1 can move along the track of the vehicle production line, so that the top cover heating device 1 can move with the vehicle body on the sled, so that the top cover heating device 1 can continuously heat the vehicle body on the sled, which helps to improve the heating effect. Each heating structure of the heating component 13 can heat each sealing strip installation edge of the sunroof window respectively, which helps to improve the heating effect of each sealing strip installation edge of the sunroof window. The lifting component 12 can adjust the position of the heating component 13, so that the heating component 13 can heat each sealing strip installation edge of the sunroof window at a suitable position, which helps to improve the heating effect of each sealing strip installation edge of the sunroof window. In other words, by adopting the above-mentioned top cover heating device 1, each sealing strip installation edge of the sunroof window can be effectively heated during the production process of the vehicle, so that the temperature of each sealing strip installation edge of the sunroof window can meet the pasting requirements of the sunroof sealing strip, ensuring that the assembly quality of the sunroof sealing strip is stable and reliable.
[0029] As a specific example, the left heating structure, the right heating structure, the front heating structure and the rear heating structure respectively include one or more heating elements 132. In a specific implementation, the heating element 132 may be a heating lamp, such as an infrared lamp, and one or more long strip infrared lamps may be used to form a long strip heating structure, which can evenly heat the long strip sealing strip installation edge, thereby ensuring the heating effect on the sealing strip installation edge.
[0030] In some embodiments, the heating assembly 13 includes one or more angle adjustment mechanisms 133 for adjusting the heating angle of one or more heating elements 132. By adopting the above technical solution and using the angle adjustment structure to adjust the heating angle of the heating element 132, the heating angle of each heating element 132 of the heating assembly 13 can be adjusted according to the structure of the sunroof window of different vehicle models, so that the top cover heating device 1 can better heat the sunroof window of different vehicle models. As a preferred example, one or more angle adjustment mechanisms 133 are electric mechanisms. In specific implementation, the angle adjustment mechanism 133 can use an electric hinge.
[0031] In some embodiments, the heating assembly 13 includes one or more temperature sensors 134 for detecting the temperature of the left sealing strip installation edge, the right sealing strip installation edge, the front sealing strip installation edge, and the rear sealing strip installation edge of the skylight window. By adopting the above technical solution, the temperature of each sealing strip installation edge is detected by the temperature sensor 134, and when the temperature of each sealing strip installation edge meets the requirements, the heating can be terminated in time.
[0032] In some embodiments, the lifting assembly 12 includes a linear actuator, the upper end of the linear actuator is fixedly connected to the travel assembly 11, and the lower end of the linear actuator is fixedly connected to the heating assembly 13. The above technical solution uses a linear actuator to realize the lifting of the heating assembly 13, which has the characteristics of easy implementation and easy control.
[0033] In some embodiments, Figure 2 As shown, the travel assembly 11 includes a first frame 111, a plurality of rollers 112 mounted on the first frame 111, a first bracket 113 fixedly connected to the first frame 111, a drive motor 114 fixedly connected to the first frame 111 through a motor bracket, and a gear 115 mounted on the output end of the drive motor 114. The plurality of rollers 112 are used to connect with the track of the vehicle production line to support the travel assembly 11 on the track, the gear 115 cooperates with the rack on the track of the vehicle production line, and the drive motor 114 drives the gear 115 to rotate to drive the travel assembly 11 to travel along the track of the vehicle production line.
[0034] In some embodiments, Figure 3 As shown, the lifting assembly 12 includes a linear actuator, a guide cylinder 125 and a connecting plate 124. The linear actuator includes a seat body 122, a telescopic member 123 and a power member 121 for driving the telescopic member 123 to extend and retract. The power member 121 can be a motor. A ball screw structure can be provided between the seat body 122 and the telescopic member 123 to convert the rotational motion output by the motor into the linear motion of the telescopic member 123. The connecting plate 124 is connected to the lower end of the telescopic member 123, and the guide cylinder 125 is connected between the connecting plate 124 and the seat body 122. The guide cylinder 125 can play a guiding role.
[0035] In some embodiments, Figure 4 As shown, the heating assembly 13 includes a second frame, a plurality of heating elements 132, a plurality of angle adjustment mechanisms 133 and four temperature sensors 134. The second frame includes a square frame formed by four frame frames 131 fixedly connected and a connecting beam 135 fixedly connected in the square frame, and a second bracket 136 is fixedly connected to the connecting beam 135. One or more heating elements 132 arranged along the length direction of the frame 131 are installed on each frame 131 through one or more angle adjustment mechanisms 133, and the four temperature sensors 134 are respectively installed on the four frame frames 131 through sensor brackets.
[0036] In a specific implementation, the seat body 122 of the linear actuator is fixedly connected to the first bracket 113 by bolts, and the connecting plate 124 of the lifting assembly 12 is fixedly connected to the second bracket 136 by bolts.
[0037] As a preferred example, the top cover heating device 1 also includes a travel detection component, which includes a displacement sensor and a trigger for detection by the displacement sensor, and the displacement sensor and the trigger are respectively installed on the heating component 13 and the travel component 11. As a specific example, a bracket structure 137 for installing a displacement sensor or a trigger is fixedly connected to the second frame. The travel detection component can monitor the position of the heating component 13 in the up and down direction in real time, which provides a basis for accurately controlling the position of the heating component 13.
[0038] In some embodiments, Figure 5 and Figure 6 As shown, the utility model also proposes a vehicle production line, including any of the above-mentioned roof heating devices 1, an upward track 2 is provided at the heating station of the vehicle production line, and a traveling assembly 11 is connected to the upward track 2, and the traveling assembly 11 can move along the upward track 2. With the above-mentioned technical solution, the roof heating device 1 can effectively heat the installation edges of each sealing strip of the sunroof window during the production process of the vehicle, so that the temperature of each sealing strip installation edge of the sunroof window can meet the pasting requirements of the sunroof sealing strip, ensuring that the assembly quality of the sunroof sealing strip is stable and reliable.
[0039] In some embodiments, the vehicle production line further includes a vehicle body arrival detection device 6 disposed at the heating station. With the above technical solution, the vehicle body arrival detection device 6 is used to detect whether the vehicle body 5 has arrived at the heating station, which helps to accurately control the operation of the visual device 4 and the top cover heating device 1. In specific implementation, the vehicle body arrival detection device 6 can be implemented using one or more infrared sensors or proximity switches.
[0040] In some embodiments, the vehicle production line further includes a visual device 4 disposed at the heating station, and the visual device 4 is used to collect information of the vehicle body 5 at the heating station. With the above technical solution, the visual device 4 can take a picture of the top cover of the vehicle body 5, and then identify the vehicle model information, and can control the lifting assembly 12 and the angle adjustment mechanism 133 of the top cover heating device 1 according to the vehicle model information.
[0041] In some embodiments, the vehicle production line further includes a heat insulation device 3 disposed outside the heating station. By adopting the above technical solution, the heat insulation device 3 can reduce the heat loss at the heating station, which helps to ensure the heating effect of the sealing strip installation edge. In a specific implementation, the heat insulation device 3 can be a heat insulation enclosure disposed outside the heating station.
[0042] Using the above-mentioned vehicle production line, in low temperature weather, especially when the ambient temperature at the vehicle production line is lower than 10°, when the vehicle body arrival detection device 6 detects that the vehicle body 5 moves to the heating station along with the sled, the visual device 4 is triggered to take a photo of the top cover of the vehicle body 5 and identify the vehicle model information. The control system of the vehicle production line controls the descending distance of the heating component 13 and the heating angle of the heating element 132 according to the vehicle model information, and uses the heating component 13 to heat the installation edges of each sealing strip of the sunroof window of the vehicle body 5 synchronously. When the temperature sensor 134 recognizes that the installation edges of each sealing strip are heated to more than 20°, the top cover heating device 1 stops working and returns to the initial position, entering the next working cycle and waiting. The sunroof sealing strip is assembled at the subsequent station of the heating station, which can ensure that the temperature of the installation edges of each sealing strip of the sunroof window meets the pasting requirements of the sunroof sealing strip, and ensure that the assembly quality of the sunroof sealing strip is stable and reliable.
[0043] The above embodiments are only preferred embodiments for fully illustrating the present utility model, and the protection scope of the present utility model is not limited thereto. Equivalent substitutions or changes made by technicians in the technical field on the basis of the present utility model are all within the protection scope of the present utility model. In the description of this specification, the description of reference terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics of the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments or examples described in this specification.
Claims
1. A top cover heating device, characterized in that: It includes a traveling assembly, a lifting assembly and a heating assembly which are connected in sequence from top to bottom, the traveling assembly is used to be connected to the track of the vehicle production line, the traveling assembly can move along the track of the vehicle production line, the lifting assembly is used to drive the heating assembly to rise and fall, and the heating assembly includes a left heating structure for heating the left sealing strip installation edge of the sunroof window, a right heating structure for heating the right sealing strip installation edge of the sunroof window, a front heating structure for heating the front sealing strip installation edge of the sunroof window, and a rear heating structure for heating the rear sealing strip installation edge of the sunroof window.
2. The top cover heating device according to claim 1, characterized in that: The left heating structure, the right heating structure, the front heating structure and the rear heating structure respectively include one or more heating elements.
3. The top cover heating device according to claim 2, characterized in that: The heating assembly includes one or more angle adjustment mechanisms for adjusting the heating angle of one or more heating elements respectively.
4. The top cover heating device according to claim 3, characterized in that: One or more of the angle adjustment mechanisms are electric mechanisms.
5. The top cover heating device according to claim 1, characterized in that: The heating assembly includes one or more temperature sensors for detecting the temperature of a left sealing strip installation edge, a right sealing strip installation edge, a front sealing strip installation edge, and a rear sealing strip installation edge of the sunroof window.
6. The top cover heating device according to claim 1, characterized in that: The lifting assembly includes a linear actuator, the upper end of the linear actuator is fixedly connected to the walking assembly, and the lower end of the linear actuator is fixedly connected to the heating assembly.
7. A vehicle production line, characterized in that: It comprises the top cover heating device according to any one of claims 1 to 6, wherein an upward track is arranged at the heating station of the vehicle production line, the traveling assembly is connected to the upward track, and the traveling assembly can move along the upward track.
8. The vehicle production line according to claim 7, characterized in that: It also includes a vehicle body arrival detection device arranged at the heating station.
9. The vehicle production line according to claim 7, characterized in that: It also includes a visual device arranged at the heating station, and the visual device is used to collect information of the vehicle body at the heating station.
10. The vehicle production line according to claim 7, characterized in that: It also includes a heat insulation device arranged on the periphery of the heating station.