Double-roller type stabilizer tabletting device
By designing a double-roll stabilizer tablet pressing device, using the feed hopper and scraping guide assembly, the problems of stabilizer residue and low tablet pressing efficiency are solved, and a more efficient tablet pressing process is achieved.
Patent Information
- Application Number
- CN202420521693.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-18
AI Technical Summary
During the tableting process of the existing double-roll stabilizer tablet pressing device, the stabilizer is easily retained on the surface of the pressure roller, affecting the extrusion effect, and the material body is directly discharged above the pressure roller, reducing the tablet working efficiency.
A double-roll stabilizer tablet pressing device is designed, including a support frame, two pressing rollers, a feed hopper and a scraping guide assembly. By setting up a feed hopper and discharge plate, the material body is removed along the length of the extrusion channel, improving the efficiency of the tablet pressing; the scraping guide assembly includes a support inclined plate, a support member, a curved plate and an exhaust assembly for cleaning the pressure The material remains on the surface of the roller.
Through this device, the material body is distributed between the two pressing rollers along the length direction of the extrusion channel, which improves the tableting efficiency; the scraping guide assembly effectively cleans the residual material body on the surface of the pressing roller, ensuring the tableting effect.
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Figure CN222495564U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stabilizer processing, and particularly relates to a double-roller stabilizer tablet pressing device. Background Art
[0002] Calcium zinc stabilizer is synthesized by special composite process with calcium salt, zinc salt, lubricant, antioxidant as main components; it can not only replace toxic stabilizers such as lead cadmium salts and organic tin, but also has quite good thermal stability, light stability, transparency and tinting strength.
[0003] The stabilizer mixed in the stirring kettle is a paste-like fluid, which is introduced into the extrusion device and extruded into pieces (cooled during extrusion) to facilitate the later bagging, etc. When tableting is performed using a double-roller tableting extrusion device, the stabilizer will remain on the surface of the roller, affecting the extrusion effect, and when feeding, the material is directly discharged above the roller, and the roller working surface partially contacts the material, reducing the efficiency of the tableting operation. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a double-roller stabilizer tablet pressing device.
[0005] The technical scheme adopted by the utility model is as follows: a double-roller stabilizer tabletting device, comprising a supporting frame, two pressing rollers, a feed hopper and a scraper guide assembly; the supporting frame has a corresponding supporting force, and a accommodating space is formed inside for corresponding tabletting operations, and the bottom is open to discharge materials to a conveying device; the two pressing rollers are rotatably installed in the accommodating space, and the two pressing rollers are connected to a rotating drive assembly through roller shafts, and the rotating drive assembly is arranged outside the supporting frame, and the rotating drive assembly is arranged to make the two pressing rollers rotate in opposite directions; the gap between the two pressing rollers forms an extrusion channel; the feed hopper is fixed at the opening at the upper end of the supporting frame to discharge materials into the extrusion channel; two groups of scraper guide assemblies are arranged, which are respectively fixedly installed on two opposite inner walls of the accommodating space and are located below the corresponding pressing rollers to clean the residual materials on the surface of the pressing rollers.
[0006] Furthermore, a discharge plate is provided at the bottom of the feed hopper, and a discharge opening is provided on the discharge plate. The discharge opening is located above the extrusion channel, and the discharge openings are arranged at intervals along the length direction of the extrusion channel.
[0007] Furthermore, the scraper guide assembly includes a supporting inclined plate, a supporting member, an arc plate and an exhaust assembly; one side of the supporting inclined plate is fixed to the inner wall of the accommodating space and is located obliquely below the corresponding pressure roller, and has a corresponding supporting force; the two ends of the supporting inclined plate extend to the two ends of the length direction of the extrusion channel respectively; the supporting member is fixed to the two ends of the length direction of the supporting inclined plate and has a corresponding supporting force; the arc plate is fixed between the top ends of the supporting members and is coaxial with the pressure roller, and the working surface of the arc plate is equipped with rubber strips, which are arranged in a ring array and at intervals along the length direction of the arc plate, and the top ends are in contact with the outer surface of the pressure roller. When the pressure roller rotates, corresponding cleaning operations are performed; the exhaust assembly is connected to the arc plate to generate airflow and discharge it to the outer surface of the pressure roller.
[0008] Furthermore, the exhaust assembly includes an exhaust cavity, which is fixedly connected to the arc plate on one side of the inner wall of the accommodating space. An exhaust pipe is arranged on the working surface of the exhaust cavity. The air outlet of the exhaust pipe faces the surface of the corresponding pressure roller. The exhaust cavity is connected to the airflow conveying device, and air is exhausted to the corresponding pressure roller through the exhaust pipe.
[0009] Furthermore, mounting plates are installed on both sides of the bottom of the support frame, and mounting holes are provided on the mounting plates.
[0010] Furthermore, one side of the accommodating space is open, allowing a belt conveyor device to extend to the bottom of the extrusion channel, and the belt conveyor device transports the processed material to the outside.
[0011] After adopting the above structure, the utility model has the following beneficial effects:
[0012] (1) The feed hopper and the discharge plate at the bottom of the feed hopper can discharge the material into the extrusion channel along the length of the extrusion channel, so that the material is distributed between the two pressing rollers along the length of the extrusion channel to perform tableting operations, thereby improving tableting efficiency;
[0013] (2) The scraper guide assembly can be used to sweep and scrape the surface of the pressing roller to ensure the tableting effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0015] Figure 1 This is a schematic diagram of the overall structure of a double-roller stabilizer tablet pressing device proposed by the utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of a support frame of a double-roller stabilizer tablet pressing device proposed by the utility model;
[0017] Figure 3 A half-section view of a double-roller stabilizer tablet pressing device proposed by the utility model;
[0018] Figure 4 This is a schematic diagram of the overall structure from another angle of a double-roller stabilizer tablet pressing device proposed by the utility model.
[0019] In the attached drawings: 1. support frame, 2. pressure roller, 3. feed hopper, 4. extrusion channel, 5. discharge plate, 6. discharge port, 7. support inclined plate, 8. support member, 9. arc plate, 10. rubber strip, 11. exhaust chamber, 12. exhaust pipe, 13. mounting plate, 14. mounting hole, 15. baffle. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0021] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0022] like Figure 1-4 As shown, a double-roller stabilizer tabletting device comprises a support frame 1, two pressing rollers 2, a feed hopper 3 and a scraper guide assembly; the support frame 1 has a corresponding supporting force, and a accommodating space is formed inside for the corresponding tabletting operation, and the bottom is open to discharge the material to the conveying device; here, preferably, one side of the accommodating space is open, so that a belt conveyor can be extended to the bottom of the extrusion channel 4, and the belt conveyor can transport the processed material to the outside. Specifically, one side of the accommodating space is open, so that a belt conveyor can be extended to the bottom of the extrusion channel 4, and the belt conveyor can transport the processed material to the outside.
[0023] The two pressing rollers 2 are rotatably installed in the accommodating space, and the two pressing rollers 2 are connected to a rotation driving assembly through a roller shaft. The rotation driving assembly is arranged outside the supporting frame 1, and the rotation driving assembly is configured to make the two pressing rollers 2 rotate in opposite directions. Specifically, the rotation driving assembly can be one or two rotating motors to provide a rotation driving force to the pressing rollers 2; the gap between the two pressing rollers 2 forms an extrusion channel 4; the feed hopper 3 is fixed at the opening at the upper end of the supporting frame 1 to discharge material into the extrusion channel 4; specifically, a discharge plate 5 is arranged at the bottom of the feed hopper 3, and the discharge plate 5 has a discharge port 6, which is located above the extrusion channel 4, and the discharge ports 6 are arranged at intervals along the length direction of the extrusion channel 4. The material in the feed hopper 3 can be discharged through the discharge ports 6 arranged at intervals along the length direction of the extrusion channel 4, and the contact pressing rollers 2 are distributed along the length direction of the extrusion channel 4 to improve the tableting efficiency.
[0024] In some preferred embodiments, the scraper guide assembly is set as two groups, which are fixedly installed on two opposite inner walls of the accommodating space and are located below the corresponding pressure roller 2, and are used to clean the residual material on the surface of the pressure roller 2. Specifically, the scraper guide assembly includes a support inclined plate 7, a support member 8, an arc plate 9 and an exhaust assembly; one side of the support inclined plate 7 is fixed to the inner wall of the accommodating space and is located obliquely below the corresponding pressure roller 2, and has a corresponding supporting force; the two ends of the support inclined plate 7 extend to the two ends of the length direction of the extrusion channel 4 respectively; the support member 8 is fixed at the two ends of the length direction of the support inclined plate 7, and has a corresponding supporting force; the arc plate 9 is fixed between the top ends of the support members 8 and is coaxial with the pressure roller 2. The working surface of the arc plate 9 is equipped with rubber strips 10, which are arranged in a ring array and arranged at intervals along the length direction of the arc plate 9. The top end contacts the outer surface of the pressure roller 2, and the corresponding cleaning operation is performed when the pressure roller 2 rotates; the exhaust assembly is connected to the arc plate 9, generates airflow and discharges it to the outer surface of the pressure roller 2, and performs corresponding wind sweeping operations;
[0025] It should be noted that a baffle 15 is arranged on the side of the support inclined plate 7 close to the extrusion channel. The baffle 15 can prevent the material cleaned from the extrusion roller from entering the conveying device. At the same time, a certain distance is set between the top of the baffle 15 and the bottom of the pressure roller, so that the material can fall from the extrusion channel to the conveying device.
[0026] In some preferred embodiments, specifically, the exhaust assembly includes an exhaust cavity 11, which is fixedly connected to the arc plate 9 on one side of the inner wall of the accommodating space, an exhaust pipe 12 is arranged on the working surface of the exhaust cavity 11, and an air outlet of the exhaust pipe 12 faces the surface of the corresponding pressure roller 2, and the exhaust cavity 11 is connected to an airflow conveying device, which may be an air pump, a fan, etc., which exhausts air to the corresponding pressure roller 2 through the exhaust pipe 12.
[0027] When in use, the device is placed at a suitable position, the material is received by the feed hopper 3, and the material to be pressed is discharged into the extrusion channel 4 formed between the two pressing rollers 2, and the rotation drive assembly is started to make the two pressing rollers 2 rotate in opposite directions, and the material entering the extrusion channel 4 is squeezed to perform tableting;
[0028] During the rotation of the pressing roller 2, the rubber strip 10 in contact with the side is flexible enough to clean the surface of the pressing roller 2 in contact. At this time, the fan (air flow conveying device) is started to sweep the surface of the pressing roller 2 through the air outlet. Through the above operation, the surface of the pressing roller 2 is cleaned in time to avoid affecting the efficiency of the sheeting.
[0029] Although the embodiments of the utility model have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the utility model, and the scope of the utility model is defined by the attached claims and their equivalents. In short, if those skilled in the art are inspired by them and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the scope of protection of the utility model.
Claims
1. A double-roll stabilizer tableting device, characterized in that: include: The support frame has corresponding supporting force, and forms a containing space inside for corresponding tablet pressing operation, and the bottom is open to discharge materials to the conveying device; Two pressing rollers are rotatably mounted in the accommodating space, and the two pressing rollers are connected to a rotation driving assembly through a roller shaft, and the rotation driving assembly is arranged outside the supporting frame, and the rotation driving assembly is configured to make the two pressing rollers rotate in opposite directions; the gap between the two pressing rollers forms an extrusion channel; A feed hopper is fixed at the opening at the upper end of the support frame and discharges materials into the extrusion channel; The scraper guide assembly is provided in two groups, which are respectively fixedly mounted on two opposite inner walls of the accommodating space and located below the corresponding pressure rollers, and are used for cleaning the residual material on the surface of the pressure rollers.
2. A double-roll stabilizer tabletting device according to claim 1, characterized in that: A discharge plate is arranged at the bottom of the feed hopper, and a discharge opening is provided on the discharge plate. The discharge opening is located above the extrusion channel, and the discharge openings are arranged at intervals along the length direction of the extrusion channel.
3. A double-roll stabilizer tabletting device according to claim 1, characterized in that: The scraper guide assembly comprises: A support inclined plate, one side of which is fixed to the inner wall of the accommodating space and is located obliquely below the corresponding pressing roller, and has corresponding supporting force; the two ends of the support inclined plate extend to the two ends of the length direction of the extrusion channel respectively; Support members are fixed at both ends of the supporting inclined plate in the length direction and have corresponding supporting force; The arc-shaped plate is fixed between the top ends of the support members and is coaxially arranged with the pressure roller. The working surface of the arc-shaped plate is equipped with rubber strips, which are arranged in a circular array and spaced apart along the length direction of the arc-shaped plate. The top ends are in contact with the outer surface of the pressure roller, and the corresponding cleaning operation is performed when the pressure roller rotates. The exhaust assembly is connected to the arc plate to generate airflow and discharge it to the outer surface of the pressure roller.
4. A double-roll stabilizer tabletting device according to claim 3, characterized in that: The exhaust assembly includes an exhaust cavity, which is fixedly connected to the side of the arc plate close to the inner wall of the accommodating space. An exhaust pipe is arranged on the working surface of the exhaust cavity. The air outlet of the exhaust pipe faces the surface of the corresponding pressure roller. The exhaust cavity is connected to the airflow conveying device to exhaust air to the corresponding pressure roller through the exhaust pipe.
5. A double-roll stabilizer tabletting device according to claim 1, characterized in that: Mounting plates are mounted on both sides of the bottom of the support frame, and mounting holes are provided on the mounting plates.
6. A double-roll stabilizer tabletting device according to claim 1, characterized in that: One side of the accommodating space is open, and a belt conveyor device can be extended to the bottom of the extrusion channel, and the belt conveyor device transports the processed material to the outside.