Regenerated foam pipe core
By using recycled foam die, combining the strength of the paper die and the cushioning performance of the foam layer, the indentation and damage caused by traditional foam dies when winding the material is solved, and higher winding quality is achieved and productivity.
Patent Information
- Application Number
- CN202421241857.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-03
AI Technical Summary
Traditional foam tube cores are prone to indentation or damage on the surface of the material when winding the material, and are inefficient in production, high cost and large waste of materials.
A recycled foam die is adopted, including a paper die, a foam layer, an adhesive layer and a coating layer. The paper die is used as the base frame. The foam layer provides cushioning performance. The adhesive layer is bonded to the paper die. The coating layer increases protection.
Effectively reduce indentation and damage during material rolling, enhance die strength, is environmentally friendly and sustainable, and has strong adaptability, and can adapt to the winding needs of different types and thicknesses of materials.
Smart Images

Figure CN222495681U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tube products, in particular to a regenerated foam tube core. Background Art
[0002] Foam cores are used everywhere in our daily lives, from curled paper towels to heavy cables. However, traditional foam core manufacturing technology has some inherent disadvantages and limitations. First, traditional foam cores are usually made of a single material, such as plastic or paper products. These single-material cores may cause indentations or damage to the surface of the material when winding films or other materials. This means a decrease in production efficiency and product quality, and new solutions need to be found.
[0003] The main advantage of the traditional foam core is that it is simple and easy to manufacture, and the manufacturing process is relatively mature. However, its main disadvantage is that the core made of a single material cannot provide good support and protection for the rolled material, which can easily cause indentations or damage to the surface of the material. In addition, the traditional foam core is prone to stress concentration during the curling process, further exacerbating this problem.
[0004] At present, some new technologies are trying to solve this problem. For example, some new foam cores are beginning to use composite materials, such as a mixture of plastic and paper. These mixtures can provide better cushioning and protection. However, these new foam cores still have some problems in the production process, such as low production efficiency, high cost, large material waste, etc. At the same time, these cores may cause indentations or damage to the surface of the material when rolling up the film or other materials. Utility Model Content
[0005] In order to solve the above problems, we proposed a recycled foam tube core.
[0006] A recycled foam tube core, comprising: a paper tube core, a foam layer, an adhesive layer and a coating layer;
[0007] The paper tube core is used as a basic skeleton. The paper tube core adopts a cylindrical hollow tube structure. The interior of the paper tube core is formed by pressing multiple layers of paper, and the outer layer is coated with a wax layer.
[0008] The foam layer surrounds the outer surface of the paper tube core;
[0009] The adhesive layer is located inside the foam layer and is used for bonding with the paper tube core;
[0010] The coating layer is located outside the foam layer.
[0011] Preferably, the paper tube core is made of recycled foam tube core through the processes of removing the foam layer, polishing and waxing, and has a thickness of 4-15 mm.
[0012] Preferably, the paper tube core diameter is 70-300 mm, which can adapt to winding with different diameters.
[0013] Preferably, the compressive strength of the paper tube core is ≥ 4N / mm.
[0014] Preferably, the foam layer is made of polymer foam material and has a thickness of 1-10 mm.
[0015] Preferably, the coating layer is a plastic film.
[0016] Compared with the prior art, the utility model has the following advantages:
[0017] 1. The utility model improves the quality of winding, and the cushioning performance of the foam layer can effectively reduce the indentation and damage of the material when winding.
[0018] 2. The utility model enhances the strength of the tube core, and the paper tube core provides necessary support, so that the tube core is not easily deformed when subjected to heavy pressure.
[0019] 3. The utility model is environmentally friendly and sustainable. The paper tube core, as a recyclable material, helps to reduce environmental pollution.
[0020] 4. The utility model has strong adaptability and can meet the needs of winding materials of different types and thicknesses by adjusting the thickness and density of the foam layer.
[0021] The above is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application so that it can be implemented in accordance with the contents of the specification, and to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the following is a detailed description of the preferred embodiments of the present application in conjunction with the accompanying drawings as follows.
[0022] Based on the detailed description of the specific embodiments of the present application in combination with the accompanying drawings below, those skilled in the art will become more aware of the above and other objects, advantages and features of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can also be obtained based on these drawings without creative work. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0024] Figure 1It is an overall schematic diagram of the utility model device;
[0025] Figure numerals: 1, paper tube core; 2, foam layer; 3, adhesive; 4, coating layer. DETAILED DESCRIPTION
[0026] To make the purpose, technical scheme and advantages of the embodiment of the present application clearer, the technical scheme in the embodiment of the present application will be clearly and completely described below in conjunction with the drawings in the embodiment of the present application. Obviously, the described embodiment is a part of the embodiment of the present application, rather than all the embodiments. In the following description, specific details such as specific configurations and components are provided only to help fully understand the embodiments of the present application. Therefore, it should be clear to those skilled in the art that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, for clarity and brevity, the description of known functions and structures is omitted in the embodiment. It should be understood that "one embodiment" or "this embodiment" mentioned throughout the specification means that the specific features, structures or characteristics related to the embodiment are included in at least one embodiment of the present application. Therefore, "one embodiment" or "this embodiment" appearing in various places throughout the specification may not necessarily refer to the same embodiment. In addition, these specific features, structures or characteristics can be combined in one or more embodiments in any suitable manner.
[0027] In addition, the present application may repeat reference numerals and / or letters in different examples. This repetition is for the purpose of simplicity and clarity, and does not in itself indicate the relationship between the various embodiments and / or settings discussed.
[0028] The term "and / or" in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist at the same time. The term " / and" in this article describes another type of association relationship between associated objects, indicating that there can be two relationships. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0029] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusions.
[0030] Example 1
[0031] This embodiment mainly introduces a main structure of a regenerated foam tube core.
[0032] A recycled foam tube core, comprising: a paper tube core 1, a foam layer 2, an adhesive layer 3 and a coating layer 4;
[0033] The paper tube core 1 is used as a basic skeleton. The paper tube core 1 adopts a cylindrical hollow tube structure. The inside of the paper tube core is formed by pressing multiple layers of paper, and the outer layer is coated with a wax layer.
[0034] The foam layer 2 surrounds the outer surface of the paper tube core 1;
[0035] The adhesive layer 3 is located inside the foam layer 2 and is used to bond with the paper tube core 1;
[0036] The coating layer 4 is located outside the foam layer 2 .
[0037] Furthermore, the paper tube core 1 is made of recycled foam tube core through the processes of removing the foam layer, polishing and waxing, and has a thickness of 4-15 mm.
[0038] Furthermore, the paper tube core 1 has a diameter of 70-300 mm, which can adapt to windings of different diameters.
[0039] Furthermore, the compressive strength of the paper tube core 1 is ≥ 4N / mm.
[0040] Furthermore, the foam layer 2 is made of a polymer foam material and has a thickness of 1-10 mm.
[0041] Furthermore, the coating layer 4 is a plastic film.
[0042] The main structure of a recycled foam tube core combines the strength of a paper tube core with the cushioning performance of a foam material, and can effectively reduce indentations and damages when the material is rolled up.
[0043] Example 2
[0044] This embodiment is based on the above-mentioned embodiment 1, and mainly refines the dimensions of the main structure;
[0045] The regenerated foam tube core is mainly used for lithium film rolling and supporting and fixing in the packaging box;
[0046] The paper tube core of the recycled foam tube core is divided into an internal circulation tube core, a packaging tube core and a delivery tube core;
[0047] The inner diameter of the internal turnover tube core is 75.7 mm-76.7 mm;
[0048] The inner diameter of the packaging tube core is 151.9 mm-152.9 mm;
[0049] The inner diameter of the delivered tube core is 207.2mm-208.2mm;
[0050] The moisture content of the internal circulation tube core, packaging tube core and delivery tube core is less than 9%.
[0051] This embodiment introduces a size structure of a paper tube core of a recycled foam tube core, which has a specific tube diameter to meet the requirements of winding with different diameters.
[0052] The above description is only the preferred embodiment of the utility model, which does not limit the protection scope of the utility model. For those skilled in the art, the utility model can be modified and varied in various ways. Any changes, modifications, substitutions, integrations and parameter changes to these embodiments within the spirit and principle of the utility model through conventional substitutions or capable of achieving the same functions without departing from the principles and spirit of the utility model shall fall within the protection scope of the utility model.
Claims
1. A recycled foam tube core, characterized in that: include: A paper tube core (1), a foam layer (2), an adhesive layer (3) and a coating layer (4); The paper tube core (1) serves as a basic skeleton. The paper tube core (1) adopts a cylindrical hollow tube structure. The interior of the paper tube core is formed by laminating multiple layers of paper, and the outer layer is coated with a wax layer. The foam layer (2) surrounds the outer surface of the paper tube core (1); The adhesive layer (3) is located inside the foam layer (2) and is used for bonding with the paper tube core (1); The coating layer (4) is located outside the foam layer (2).
2. A regenerated foam tube core according to claim 1, characterized in that: The paper tube core (1) is made of recycled foam tube core through the processes of removing the foam layer, polishing and waxing, and has a thickness of 4-15 mm.
3. The regenerated foam tube core according to claim 2, characterized in that: The paper tube core (1) has a diameter of 70-300 mm and can be adapted to rolls of different diameters.
4. The regenerated foam tube core according to claim 1, characterized in that: The compressive strength of the paper tube core (1) ≥ 4N / mm.
5. The regenerated foam tube core according to claim 1, characterized in that: The foam layer (2) is made of polymer foam material and has a thickness of 1-10 mm.
6. The regenerated foam tube core according to claim 1, characterized in that: The coating layer (4) is a plastic film.