Solar silicon panel caching mechanism and photovoltaic equipment
By designing a solar silicon plate cache mechanism using a circular conveyor belt, the production efficiency problem caused by the small amount of silicon plate cache in the prior art is solved, and a more efficient silicon plate cache and production process is achieved.
Patent Information
- Application Number
- CN202421207328.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-30
AI Technical Summary
In the prior art, the number of caches of silicon board cache mechanisms is small, resulting in too long production beat time and affecting production efficiency.
A solar silicon plate buffer mechanism is designed, and a circular conveyor belt is used to transport the silicon plate along the vertical beam. The driving wheel and driven wheel drive the conveyor belt to rotate. The support rod and fixed block ensure stable storage of the silicon plate. The corrected and aligned components are used for silicon. Adjust the position of the board.
Through the design of the circulating conveyor belt, more silicon plates can be cached and the uninterrupted transmission of silicon plates can be ensured, reducing production beat time and improving production efficiency.
Smart Images

Figure CN222497589U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar photovoltaic panel manufacturing, in particular to a solar silicon panel buffer mechanism and photovoltaic equipment. Background Art
[0002] Solar photovoltaic panels are a device that converts solar energy into electrical energy. They are renewable, clean and environmentally friendly. Silicon panels are one of the main materials for photovoltaic panels. Photovoltaic panels are a device that converts solar energy into electrical energy. The core component is the photovoltaic cell, and silicon panels are the main raw material for photovoltaic cells.
[0003] During the production of photovoltaic silicon panels, the processing of silicon panels needs to go through multiple manufacturing processes, and the silicon panels need to be transported and cached multiple times. The silicon panels need to be cached through a cache mechanism during transportation to ensure the takt time interval of the entire production process. In the prior art, the cache mechanism of silicon panels caches a small number of silicon panels, resulting in a long production takt time, which affects production efficiency. Utility Model Content
[0004] Therefore, the technical problem to be solved by the utility model is to overcome the defect of the silicon plate buffer mechanism in the prior art that the buffer quantity is small, resulting in low production efficiency.
[0005] In order to solve the above technical problems, the utility model provides a solar silicon panel buffer mechanism, comprising:
[0006] A support assembly, the support assembly comprising two vertical beams, a first connecting seat and a second connecting seat, the two vertical beams are arranged in parallel, and the first connecting seat and the second connecting seat are respectively connected to two ends of the two vertical beams;
[0007] A cache component, the cache component includes two driving wheels, two driven wheels and two conveyor belts, the two driving wheels are respectively clamped between the first connecting seats, the two driven wheels are respectively clamped between the second connecting seats, the two conveyor belts are respectively arranged along the opposite sides of the two vertical beams, and the conveyor belts are wrapped around the outer sides of the driving wheels and the driven wheels; a plurality of support rods are equidistantly arranged on the circumferential surface of the conveyor belt, and the axes of the support rods are arranged perpendicular to the surface of the conveyor belt.
[0008] In one embodiment of the utility model, the cache assembly further includes a driving source, the driving source is arranged at one end of the vertical beam close to the driving wheel, and the output end of the driving source is connected to the driving wheel.
[0009] In one embodiment of the utility model, it also includes a correction component, a pair of the correction components are symmetrically arranged on the two vertical beams, the correction component includes a correction cylinder, an adjustment plate and a correction plate, the correction cylinder is connected to the vertical beam, the adjustment plate passes through the vertical beam along the width direction, the correction plates are arranged on both sides of the adjustment plate, and the axis of the correction plate in the length direction is parallel to the axis of the vertical beam.
[0010] In one embodiment of the utility model, a mounting plate is provided between the alignment cylinder and the vertical beam, and the alignment cylinder and the mounting plate are detachably connected.
[0011] In one embodiment of the utility model, an adjustment cavity cooperating with the adjustment plate is opened on the vertical beam, and the adjustment plate is inserted into the adjustment cavity.
[0012] In one embodiment of the utility model, it also includes an alignment component, which includes two C-frames, an alignment cylinder and an alignment plate, the two C-frames are symmetrically arranged on the sides of the two vertical beams, a mounting rod is arranged between the two C-frames, the alignment cylinder is arranged on the mounting rod, the alignment plate is arranged at the telescopic end of the alignment cylinder, and the alignment plate is arranged between the two vertical beams.
[0013] In one embodiment of the present invention, a fixing block is arranged between the support rod and the conveyor belt, and a plurality of the fixing blocks are arranged at equal distances along the circumference of the conveyor belt.
[0014] In one embodiment of the utility model, a plurality of pressure plates are axially arranged on the side wall of the vertical beam, and a pressure wheel is arranged on the pressure plate, and the surface of the pressure wheel is in close contact with the conveyor belt.
[0015] In one embodiment of the utility model, the second connecting seat is provided with an adjustment hole which cooperates with the driven wheel.
[0016] A photovoltaic device comprises the solar silicon panel caching mechanism.
[0017] The above technical solution of the utility model has the following advantages compared with the prior art:
[0018] The utility model discloses a solar silicon panel caching mechanism and photovoltaic equipment. In the utility model, the silicon panels are conveyed along the vertical beams by a circulating conveyor belt, which can not only cache more silicon panels, but also ensure the uninterrupted silicon panels on the entire caching device through the cyclic rotation, thereby reducing the production cycle time and improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 for Figure 1 A schematic diagram of the structure of the support component and the cache component;
[0022] Figure 3 for Figure 2 Schematic diagram of the local structure at A in the middle;
[0023] Figure 4 for Figure 2 Schematic diagram of the local structure at B in the middle;
[0024] Figure 5 for Figure 1 Schematic diagram of the structure of the correction component;
[0025] Figure 6 for Figure 1 Schematic diagram of the structure of the center alignment component;
[0026] Explanation of the reference numerals in the specification: 1. Support assembly; 2. Cache assembly; 3. Realignment assembly; 4. Alignment assembly; 11. Vertical beam; 12. First connecting seat; 13. Second connecting seat; 21. Driving wheel; 22. Driven wheel; 23. Conveyor belt; 24. Driving source; 25. Fixed block; 26. Support rod; 27. Pressure plate; 28. Pressure wheel; 31. Mounting plate; 32. Realignment cylinder; 33. Adjustment plate; 34. Realignment plate; 41. C-frame; 42. Alignment cylinder; 43. Alignment plate; 44. Mounting rod; 111. Adjustment cavity; 131. Adjustment hole. DETAILED DESCRIPTION
[0027] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0028] Embodiment 1
[0029] Reference Figure 1-Figure 6 As shown, the utility model discloses a solar silicon panel cache mechanism, comprising:
[0030] A support assembly 1, the support assembly 1 comprising two vertical beams 11, a first connecting seat 12 and a second connecting seat 13, the two vertical beams 11 are arranged in parallel, and the first connecting seat 12 and the second connecting seat 13 are respectively connected to two ends of the two vertical beams 11;
[0031] The cache component 2 includes two driving wheels 21, two driven wheels 22 and two conveyor belts 23. The two driving wheels 21 are respectively clamped between the first connecting seats 12, the two driven wheels 22 are respectively clamped between the second connecting seats 13, the two conveyor belts 23 are respectively arranged along the opposite sides of the two vertical beams 11, and the conveyor belts 23 are wrapped around the outer sides of the driving wheels 21 and the driven wheels; a plurality of support rods 26 are equidistantly arranged on the surface of the conveyor belt 23, and the axes of the support rods 26 are arranged perpendicular to the surface of the conveyor belt 23.
[0032] It can be imagined that the two vertical beams 11 in the utility model are used to fix the conveyor belt 23. The driving wheel 21 and the driven wheel 22 are arranged at both ends of the vertical beam 11 and connected by the conveyor belt 23. The driving wheel 21 rotates to drive the entire conveyor belt 23 to rotate. The surface of the conveyor belt 23 is circumferentially provided with a plurality of support rods 26. The wafer track inputs the silicon plate from one side of the bottom of the entire device and enters between the two support rods 26. While the conveyor belt 23 rotates, it drives the silicon plate to rise and stores the next silicon plate. Multiple support rods 26 are arranged along the axial direction of the entire vertical beam 11, and multiple silicon plates can be stored between the two vertical beams 11. The conveyor belt 23 rotates in a cycle to ensure uninterrupted operation. The two vertical beams 11 are hollowed out, and the mechanical arm arranged on the other side of the entire device takes away the cached silicon plate. The design of the circular cache allows the mechanical arm to work uninterruptedly, and it does not need to change its motion trajectory, which greatly reduces the production cycle time and improves production efficiency.
[0033] In the utility model, the silicon plates are conveyed along the vertical beam 11 by the circulating conveyor belt 23, which can not only cache more silicon plates, but also ensure the uninterrupted silicon plates on the entire cache device by circulating rotation, thereby reducing the production cycle time and improving the production efficiency.
[0034] Furthermore, the cache component 2 also includes a driving source 24 , which is disposed at one end of the vertical beam 11 close to the driving wheel 21 , and an output end of the driving source 24 is connected to the driving wheel 21 .
[0035] Specifically, the output end of the driving source 24 is connected to the driving wheel 21, driving the driving wheel to rotate, and then driving the entire conveyor belt 23. As a preferred solution of the utility model, the conveyor belt 23 is a synchronous belt, and the driving source 24 is a servo motor. The two servo motors need to be controlled by electrical signals to rotate synchronously during operation to ensure the synchronization and stability of the rise of both sides.
[0036] Furthermore, it also includes a correction component 3, a pair of the correction components 3 are symmetrically arranged on the two vertical beams 11, the correction component 3 includes a correction cylinder 32, an adjustment plate 33 and a correction plate 34, the correction cylinder 32 is connected to the vertical beam 11, the adjustment plate 33 passes through the vertical beam 11 in the width direction, the correction plates 34 are arranged on both sides of the adjustment plate 33, and the axis of the correction plate 34 in the length direction is parallel to the axis of the vertical beam 11. A mounting plate 31 is arranged between the correction cylinder 32 and the vertical beam 11, and the correction cylinder 32 and the mounting plate 31 are detachably connected; an adjustment cavity cooperating with the adjustment plate 33 is opened on the vertical beam 11, and the adjustment plate 33 is passed through the adjustment cavity,
[0037] Specifically, in the actual operation process, the silicon plate is loaded from one side of the entire device, that is, the side close to the correction component 3, and the robot arm takes the silicon plate from the other side; in order to ensure the stability of the robot arm's grasping, it is necessary to ensure that the position of the silicon plate is fixed. After the silicon plate sent from the conveying platform enters between the support rods 26, the correction cylinder 32 extends, driving the correction plate 34 to move, and the correction plates 34 on both sides clamp and straighten the silicon plate. The adjustment plate 33 is inserted into the adjustment cavity 111 in the vertical beam 11, and is used to install the correction cylinder 32 on both sides of the vertical beam 11.
[0038] Furthermore, it also includes an alignment component 4, which includes two C-frames 41, an alignment cylinder 42 and an alignment plate 43. The two C-frames 41 are symmetrically arranged on the sides of the two vertical beams 11, and a mounting rod 44 is arranged between the two C-frames 41. The alignment cylinder 42 is arranged on the mounting rod 44, and the alignment plate 43 is arranged at the telescopic end of the alignment cylinder 42, and the alignment plate 43 is arranged between the two vertical beams 11.
[0039] The above-mentioned correction component 3 is used to correct the left-right displacement deviation of multiple silicon plates, while the alignment component 4 is used to correct the front-back displacement deviation of multiple silicon plates. Specifically, the alignment cylinder 42 extends to drive the alignment plate 43 to move and abut against multiple silicon plates. The length axis of the alignment plate 43 and the axis of the longitudinal beam are arranged parallel to each other. The alignment plate 43 aligns the front-back direction of the silicon plates to ensure that the positions of the robot arms on the other side are consistent.
[0040] Furthermore, a fixing block 25 is provided between the support rod 26 and the conveyor belt 23 , and a plurality of the fixing blocks 25 are equidistantly arranged along the circumference of the conveyor belt 23 .
[0041] Specifically, the fixing block 25 is connected to the conveyor belt 23 by bolts, and two rows of support rods 26 are passed through each fixing block 25 , and the silicon plate is passed between the two groups of support rods 26 .
[0042] Furthermore, a plurality of pressing plates 27 are axially arranged on the side wall of the vertical beam 11 , and a pressing wheel 28 is arranged on the pressing plate 27 , and the surface of the pressing wheel 28 is in close contact with the conveyor belt 23 .
[0043] Specifically, the pressure wheel 28 is installed on the pressure plate 27, and the pressure wheel 28 is set close to the conveyor belt surface. The pressure wheel 28 presses the conveyor belt 23 against the vertical beam 11 to prevent the conveyor belt 23 from shaking during the conveying process and affecting the stability of silicon plate conveying.
[0044] Furthermore, the second connecting seat 13 is provided with an adjustment hole 131 that cooperates with the driven wheel 22. Specifically, the adjustment hole 131 is an elongated hole, and the length direction of the elongated hole is consistent with the axial length of the vertical beam 11. The position of the driven wheel 22 in the adjustment hole 131 is adjusted, thereby changing the tension of the entire conveyor belt 23.
[0045] Embodiment 2
[0046] A photovoltaic device comprises the solar silicon panel cache mechanism described in the first embodiment.
[0047] In summary, the utility model introduces a solar silicon panel caching mechanism and photovoltaic equipment, and the specific operating steps are as follows: first, the wafer track inputs the silicon panel from the bottom of the entire mechanism, so that the silicon panel is placed on the support rod 26 between the two vertical beams 11, and then the driving source 24 rotates to drive the conveyor belt 23 to move, lift the silicon panel, and then store the next silicon panel. After multiple silicon panels rise to a certain height, the correction component 3 corrects the left and right directions of multiple silicon panels, and the alignment component 4 aligns multiple silicon panels up and down. At the same time, the mechanical arm arranged on the other side of the entire mechanism grabs the corrected and aligned silicon panels. In the utility model, the silicon panels are transported along the vertical beams 11 by the circulating conveyor belt 23, which can not only cache more silicon panels, but also the circular rotation can ensure the uninterrupted silicon panels on the entire cache device. The production cycle time is reduced and the production efficiency is improved.
[0048] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.
Claims
1. A solar silicon panel caching mechanism, characterized in that: include: A support assembly, the support assembly comprising two vertical beams, a first connecting seat and a second connecting seat, the two vertical beams are arranged in parallel, and the first connecting seat and the second connecting seat are respectively connected to two ends of the two vertical beams; A cache component, the cache component includes two driving wheels, two driven wheels and two conveyor belts, the two driving wheels are respectively clamped between the first connecting seats, the two driven wheels are respectively clamped between the second connecting seats, the two conveyor belts are respectively arranged along the opposite sides of the two vertical beams, and the conveyor belts are wrapped around the outer sides of the driving wheels and the driven wheels; a plurality of support rods are equidistantly arranged on the circumferential surface of the conveyor belt, and the axes of the support rods are arranged perpendicular to the surface of the conveyor belt.
2. The solar silicon panel buffer mechanism according to claim 1, characterized in that: The cache assembly also includes a driving source, which is arranged at one end of the vertical beam close to the driving wheel, and the output end of the driving source is connected to the driving wheel.
3. The solar silicon panel buffer mechanism according to claim 1, characterized in that: It also includes a correction component, a pair of the correction components are symmetrically arranged on the two vertical beams, the correction component includes a correction cylinder, an adjustment plate and a correction plate, the correction cylinder is connected to the vertical beam, the adjustment plate passes through the vertical beam along the width direction, the correction plates are arranged on both sides of the adjustment plate, and the axis of the correction plate in the length direction is parallel to the axis of the vertical beam.
4. The solar silicon panel buffer mechanism according to claim 3, characterized in that: A mounting plate is provided between the alignment cylinder and the vertical beam, and the alignment cylinder and the mounting plate are detachably connected.
5. The solar silicon panel buffer mechanism according to claim 3, characterized in that: An adjustment cavity matched with the adjustment plate is provided on the vertical beam, and the adjustment plate is inserted into the adjustment cavity.
6. The solar silicon panel buffer mechanism according to claim 1, characterized in that: It also includes an alignment component, which includes two C-frames, an alignment cylinder and an alignment plate. The two C-frames are symmetrically arranged on the sides of the two vertical beams, a mounting rod is arranged between the two C-frames, the alignment cylinder is arranged on the mounting rod, the alignment plate is arranged at the telescopic end of the alignment cylinder, and the alignment plate is arranged between the two vertical beams.
7. The solar silicon panel buffer mechanism according to claim 1, characterized in that: A fixing block is arranged between the support rod and the conveyor belt, and a plurality of the fixing blocks are arranged equidistantly along the circumference of the conveyor belt.
8. The solar silicon panel buffer mechanism according to claim 1, characterized in that: A plurality of pressing plates are axially arranged on the side walls of the vertical beam, and pressing wheels are arranged on the pressing plates, and the surfaces of the pressing wheels are in close contact with the conveyor belt.
9. The solar silicon panel buffer mechanism according to claim 1, characterized in that: The second connecting seat is provided with an adjustment hole which cooperates with the driven wheel.
10. A photovoltaic device, characterized in that: It comprises a solar silicon panel caching mechanism as described in any one of claims 1-9.