Flexible assembling equipment for air gap piece

Abstract

The utility model discloses air gap piece flexible assembling equipment which comprises an air gap piece feeding device, an air gap piece monitor and a positioning carrier plate, and the air gap piece feeding device comprises a feeding mechanical arm, a vibration disc and a feeding monitor; the feeding monitor is located at the top of the vibration disc, the monitoring range of the feeding monitor faces the vibration disc, the positioning carrier plate is located in the moving range of the feeding mechanical arm, and the monitoring range of the air gap piece monitor faces the positioning carrier plate. According to the air gap piece feeding device, air gap pieces can be turned over quickly and then conveyed into the positioning carrier plate quickly, at the moment, the air gap piece feeding device can work continuously 24 hours a day, and the same air gap piece feeding efficiency is kept. And then the air gap piece monitoring device can monitor the position of the current air gap piece on the positioning carrier plate all the time, the situation that errors occur in the assembling process of the air gap pieces is further reduced, and the problems that in the prior art, workers need to manually feed the air gap pieces, the working efficiency is low, and the error rate is high are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of transformer production lines, in particular to flexible assembly equipment for air gap sheets. Background Art

[0002] An inductor generally includes a skeleton, an air gap sheet, a magnetic core, and a coil. Among them, the air gap sheet can form an inductor air gap between the magnetic core, effectively avoiding the problem of saturation of the inductor and effectively reducing the manufacturing cost. Therefore, in the inductor production line, a workstation needs to be set up to place the air gap sheet in the air gap sheet bin at a specific position of the positioning carrier to ensure that an inductor with an air gap sheet is assembled.

[0003] However, the common air gap sheet loading and assembly process often requires workers to transfer the air gap sheet from the air gap sheet bin to the positioning carrier. After the workers concentrate on performing a single repetitive action for a long time, it is easy to lead to low work efficiency and a high probability of error. Utility Model Content

[0004] In view of the above defects, the utility model proposes a flexible assembly device for air gap sheets. Through the coordinated operation of a vibration plate, a feeding monitor and a feeding manipulator, the air gap sheet can be quickly turned over and then quickly transported to the positioning carrier. At this time, the air gap sheet feeding device can work uninterruptedly 24 hours a day and maintain the same air gap sheet feeding efficiency. Then the air gap sheet monitoring device can also monitor the current position of the air gap sheet on the positioning carrier at all times, further reducing the occurrence of errors in the assembly process of the air gap sheet, and solving the problem of low work efficiency and high error rate in the traditional method of manually feeding the air gap sheet by workers.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] A flexible assembly device for air gap sheets, comprising an air gap sheet feeding device, an air gap sheet monitor and a positioning carrier, wherein the air gap sheet feeding device comprises a feeding manipulator, a vibration plate and a feeding monitor;

[0007] The feeding monitor is located on the top of the vibration plate, the monitoring range of the feeding monitor is toward the vibration plate, the positioning carrier is located within the activity range of the feeding manipulator, and the monitoring range of the air gap monitor is toward the positioning carrier;

[0008] The vibration plate is used to vibrate the air gap sheet, the loading monitor is used to monitor the position of the air gap sheet on the vibration plate, the loading robot is used to transfer the air gap sheet from the vibration plate to the positioning carrier, and the air gap sheet monitor is used to monitor the position of the air gap sheet on the positioning carrier.

[0009] Furthermore, an air gap sheet loading suction cup is provided at the bottom of the loading robot.

[0010] Furthermore, the air gap monitor is provided with an air gap alarm, and the air gap monitor is electrically connected to the air gap alarm.

[0011] Furthermore, the air gap sheet feeding device also includes a feeding conveyor belt and a feeding guide plate, the input end of the feeding conveyor belt is connected to the air gap sheet bin, the output end of the feeding conveyor belt is located above the vibration plate, and the bottom of the output end of the feeding conveyor belt is provided with an inclined feeding guide plate, and the end of the feeding guide plate away from the feeding conveyor belt is located above the vibration plate.

[0012] Furthermore, vertical baffles are provided on both sides of the loading guide plate.

[0013] Furthermore, the vibration plate is provided with a vibration enclosure plate, and the vibration enclosure plate is inclined outward.

[0014] Furthermore, the air gap sheet feeding device also includes a feeding display screen, and the feeding display screen is electrically connected to the feeding monitor.

[0015] The technical solution provided by the embodiments of the present application may have the following beneficial effects:

[0016] 1. Through the coordinated operation of the vibration plate, the feeding monitor and the feeding manipulator, the air gap sheet can be quickly turned over and then quickly transported to the positioning carrier. At this time, the air gap sheet feeding device can work 24 hours a day without interruption and maintain the same air gap sheet feeding efficiency. Then the air gap sheet monitoring device can also monitor the current position of the air gap sheet on the positioning carrier at all times, further reducing the occurrence of errors in the assembly process of the air gap sheet, solving the problem of low work efficiency and high error rate in the traditional process of workers manually feeding the air gap sheet;

[0017] 2. The loading monitor 53 is a visual recognition CCD camera. The loading monitor can monitor the positions of multiple air gap pieces in the current vibration plate at all times, and transmit the position information of the air gap pieces in the vibration plate to the loading robot. After receiving the information, the loading robot clamps the air gap piece and rotates it to a specific position of the positioning carrier. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of an air gap sheet assembly device according to one embodiment of the utility model;

[0019] Figure 2 This is a schematic diagram of an air gap sheet feeding device according to one embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of an air gap sheet feeding device according to one embodiment of the utility model;

[0021] Among them, 51, feeding robot; 52, vibration plate; 521, vibration enclosure; 53, feeding monitor; 54, feeding conveyor belt; 55, feeding guide plate; 551, baffle; 56, feeding display screen; 6, air gap sheet feeding device; 61, air gap sheet feeding suction cup; 62, air gap sheet monitor. DETAILED DESCRIPTION

[0022] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0023] In the description of the present invention, it should be understood that the terms "length", "middle", "upper", "lower", "left", "right", "top", "bottom", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, the meaning of "plurality" is more than two.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "splicing", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Combine the following Figures 1 to 3 , describing a flexible assembly device for air gap sheets according to an embodiment of the utility model.

[0027] A flexible assembly device for air gap sheets, comprising an air gap sheet feeding device 6, an air gap sheet monitor 62 and a positioning carrier 01, wherein the air gap sheet feeding device 6 comprises a feeding manipulator 51, a vibration plate 52 and a feeding monitor 53;

[0028] The feeding monitor 53 is located on the top of the vibration plate 52, the monitoring range of the feeding monitor 53 is toward the vibration plate 52, the positioning carrier plate 01 is located within the activity range of the feeding robot 51, and the monitoring range of the air gap monitor 62 is toward the positioning carrier plate 01;

[0029] The vibration plate 52 is used to vibrate the air gap sheet, the loading monitor 53 is used to monitor the position of the air gap sheet on the vibration plate 52, the loading robot 51 is used to transfer the air gap sheet from the vibration plate 52 to the positioning carrier 01, and the air gap sheet monitor 62 is used to monitor the position of the air gap sheet on the positioning carrier 01.

[0030] In the present solution, a flexible assembly device for air gap sheets is provided, wherein a plurality of air gap sheets are placed on a vibration plate 52 , and then the vibration plate 52 starts to vibrate so that the air gap sheets can be laid flat on the vibration plate 52 .

[0031] It is worth mentioning that the loading monitor 53 is a visual recognition CCD camera. The loading monitor 53 can always monitor the positions of multiple air gap pieces in the current vibration disk 52, and transmit the position information of the air gap pieces in the vibration disk 52 to the loading robot 51. After receiving the information, the loading robot 51 clamps the air gap piece and rotates it to a specific position of the positioning carrier.

[0032] Through the coordinated operation of the vibration plate 52, the feeding monitor 53 and the feeding manipulator 51, the air gap sheet can be quickly turned over and then quickly transported to the positioning carrier 01. At this time, the air gap sheet feeding device 6 can work 24 hours a day without interruption and maintain the same air gap sheet feeding efficiency. Then the air gap sheet monitor 62 can also monitor the current position of the air gap sheet on the positioning carrier 01 at all times, further reducing the occurrence of errors in the assembly process of the air gap sheet, and solving the problem of low work efficiency and high error rate in the traditional process of manually feeding the air gap sheet by the staff.

[0033] The bottom of the loading robot 51 is provided with an air gap sheet loading suction cup 61. Since the air gap sheet is small in size and thin in thickness, if the loading robot 51 is directly used to clamp the air gap sheet, the clamping failure may occur. Therefore, an air gap sheet loading suction cup 61 is provided at the bottom of the loading robot 51. The air gap sheet loading suction cup 61 has the advantages of large contact area, no damage to the surface of the air gap sheet, and strong adsorption, and can quickly adsorb the air gap sheet and transfer the air gap sheet to a specific position of the positioning carrier 01.

[0034] The air gap monitor 62 is provided with an air gap alarm, and the air gap monitor 62 is electrically connected to the air gap alarm.

[0035] When the air gap monitor 62 detects that the position of the air gap on the positioning carrier 01 is wrong, the signal is transmitted to the air gap alarm, and the air gap alarm sounds an alarm to remind the staff to adjust the position of the air gap in time and check whether the loading robot 51 is faulty.

[0036] The air gap sheet feeding device 6 also includes a feeding conveyor belt 54 and a feeding guide plate 55. The input end of the feeding conveyor belt 54 is connected to the air gap sheet bin, and the output end of the feeding conveyor belt 54 is located above the vibration plate 52. The bottom of the output end of the feeding conveyor belt 54 is provided with an inclined feeding guide plate 55, and the end of the feeding guide plate 55 away from the feeding conveyor belt 54 is located above the vibration plate 52.

[0037] The feeding conveyor belt 54 can play the role of conveying the air gap slices, and smoothly convey the air gap slices in the air gap slice bin to the vibration plate 52. Since the height between the feeding conveyor belt 54 and the vibration plate 52 is relatively high, when the air gap slices fall directly from the feeding conveyor belt 54 to the vibration plate 52, the air gap slices are easy to float out of the vibration plate 52. Therefore, a feeding guide plate 55 is also provided at the bottom of the feeding conveyor belt 54, and the air gap slices can slowly fall into the vibration plate 52 under the guidance of the feeding guide plate 55.

[0038] Vertical baffles 551 are provided on both sides of the feeding guide plate 55. The baffles 551 can limit the range of movement of the air gap pieces, ensuring that the air gap pieces can all fall into the vibration plate 52.

[0039] The vibration plate 52 is provided with a vibration enclosure 521, and the vibration enclosure 521 is inclined outward.

[0040] The vibration plate 521 surrounds the vibration disk 52, which can effectively reduce the separation of the air gap sheet from the vibration disk 52 during the vibration process. In addition, the vibration plate 521 is inclined outward, so that the air gap sheet can slide back into the vibration disk 52 under the guidance of the vibration plate 521.

[0041] The air gap sheet feeding device 6 further includes a feeding display screen 56, which is electrically connected to the feeding monitor 53. The feeding display screen 56 can display the picture currently captured by the feeding monitor 53, so that the staff can monitor the current situation of the vibration plate 52 at any time.

[0042] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.

Claims

1. A flexible assembly device for air gap sheets, characterized in that: It includes an air gap sheet feeding device, an air gap sheet monitor and a positioning carrier, wherein the air gap sheet feeding device includes a feeding manipulator, a vibration plate and a feeding monitor; The feeding monitor is located on the top of the vibration plate, the monitoring range of the feeding monitor is toward the vibration plate, the positioning carrier is located within the activity range of the feeding manipulator, and the monitoring range of the air gap monitor is toward the positioning carrier; The vibration plate is used to vibrate the air gap sheet, the loading monitor is used to monitor the position of the air gap sheet on the vibration plate, the loading robot is used to transfer the air gap sheet from the vibration plate to the positioning carrier, and the air gap sheet monitor is used to monitor the position of the air gap sheet on the positioning carrier.

2. The air gap sheet flexible assembly device according to claim 1, characterized in that: An air gap sheet feeding suction cup is arranged at the bottom of the feeding robot.

3. The air gap sheet flexible assembly device according to claim 1, characterized in that: The air gap monitor is provided with an air gap alarm, and the air gap monitor is electrically connected to the air gap alarm.

4. The air gap sheet flexible assembly device according to claim 1, characterized in that: The air gap sheet feeding device also includes a feeding conveyor belt and a feeding guide plate, the input end of the feeding conveyor belt is connected to the air gap sheet bin, the output end of the feeding conveyor belt is located above the vibration plate, and the bottom of the output end of the feeding conveyor belt is provided with an inclined feeding guide plate, and the end of the feeding guide plate away from the feeding conveyor belt is located above the vibration plate.

5. The air gap sheet flexible assembly device according to claim 4, characterized in that: Vertical baffles are arranged on both sides of the feeding guide plate.

6. The air gap sheet flexible assembly device according to claim 1, characterized in that: The vibration plate is provided with a vibration enclosure plate, and the vibration enclosure plate is inclined outward.

7. The air gap sheet flexible assembly device according to claim 1, characterized in that: The air gap sheet feeding device also includes a feeding display screen, and the feeding display screen is electrically connected to the feeding monitor.

Images