Plate tray separating mechanism

By designing the plate pallet separation mechanism, the top rod passes through the pallet gap to quickly separate the pallet from the material, solving the separation difficulties and safety hazards in the transportation of existing pallets, realizing a fast and neat separation process, reducing costs and space Occupancy.

CN222497683UActive Publication Date: 2025-02-18WITTER ROBERT MASCH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202421337325.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-18
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing heavy-duty steel plate pallet transportation has problems such as large amount of pallet usage, difficulty in separation and great safety hazards, resulting in increased additional costs and increased space occupation.

Method used

A plate tray separation mechanism is designed. By setting a plurality of lever rods on the separation rack, the gap of the tray body and the lever rod pass through, and the tray body is moved down the lever to the separation rack, so as to achieve rapid separation of the tray and material.

Benefits of technology

The rapid separation of the pallet and material is achieved, unnecessary turnover time and space is reduced, workload is reduced, and the separation is neat and orderly through the positioning rod.

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Abstract

The utility model relates to the technical field of plate separation, and discloses a plate tray separation mechanism which comprises a separation frame and a tray body used for bearing materials, a plurality of gaps capable of penetrating through the tray body and ejector rods used for supporting the materials are arranged on the top face of the separation frame, and the ejector rods are arranged in the gaps. The length of the ejector rod is larger than the height of the tray body, and the ejector rod is perpendicular to the top face of the separating frame and the tray body. A first positioning rod and a second positioning rod which are used for positioning materials are arranged on the two adjacent sides of the separating frame respectively. The tray body can move downwards to the top face of the separating frame along the ejector rod through the gap of the tray body, materials borne by the tray body are supported by the ejector rod, and then the tray body and the separating frame can be rapidly separated, so that the materials can rapidly and effectively enter a to-be-machined station, unnecessary turnover time and space are reduced, the workload is reduced, and the machining efficiency is improved. And the tidy and orderly separation of the materials can be ensured through the first positioning rod and the second positioning rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate separation, in particular to a plate tray separation mechanism. Background Art

[0002] At present, most of the heavy steel plates in use are transported by pallets. However, there are several problems when entering the factory and then circulating in this way:

[0003] (1) The use of pallets will be very large, which will increase a lot of additional costs;

[0004] (2) Because the plate is heavy, it is troublesome to separate the plate from the pallet, and there are safety hazards such as tilting and sliding;

[0005] (3) More pallets mean more space they occupy.

[0006] In view of the above problems, it is urgent to develop a separation mechanism to quickly separate the incoming pallets and reduce the workload. Utility Model Content

[0007] The problem to be solved by the utility model is to provide a plate pallet separation mechanism. When the pallet body carrying the material moves down to the separation rack, the upper end of the push rod passes through the gap of the pallet body to support the material, and the pallet body moves down along the push rod until it contacts the separation rack, thereby realizing the separation between the pallet body and the material, so that the material can quickly and effectively enter the processing station to reduce unnecessary turnover time and space.

[0008] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0009] A plate pallet separation mechanism comprises a separation frame and a pallet body for receiving materials, wherein the top surface of the separation frame is provided with a plurality of top rods which can pass through the gaps of the pallet body and are used to support materials, the length of the top rods is greater than the height of the pallet body, and the top rods are perpendicular to the top surface of the separation frame and the pallet body; the first positioning rod and the second positioning rod for positioning materials are respectively provided on two adjacent sides of the separation frame, and the first positioning rod and the second positioning rod are parallel to the top rod.

[0010] Optionally, the separation frame includes two support rods arranged opposite to each other, a plurality of support legs are fixedly installed on the bottom of the support rods, the two support rods are fixedly connected by a plurality of mutually parallel connecting rods, and the first positioning rod is arranged on one of the support rods, and the second positioning rod is connected to one of the connecting rods at the outermost side.

[0011] Optionally, the connecting rod is provided with a plurality of insertion holes for mounting the push rod, and the lower end of the push rod is fixedly embedded in the insertion holes.

[0012] Optionally, the insertion hole adopts a stepped hole, and the lower part of the push rod adopts a stepped shaft structure that can be embedded in the stepped hole.

[0013] Optionally, one second positioning rod is provided, and the second positioning rod is fixedly connected to one side of the corresponding connecting rod through a cushion block.

[0014] Optionally, two first positioning rods are provided, and one of the first positioning rods is fixedly installed on one side of the support rod, and the other first positioning rod is slidably installed on one side of the support rod.

[0015] Optionally, a sliding groove is provided on the outer side of the support rod, a sliding block is slidably embedded in the sliding groove, and the first slidable positioning rod is fixedly connected to the sliding block.

[0016] Optionally, a groove for inserting a fork is formed at the bottom of the pallet body.

[0017] Beneficial Effects

[0018] (1) The tray body of the utility model can be moved down to the top surface of the separation frame along the top rod through its own gap, and the material carried by it is supported by the top rod, thereby realizing rapid separation between the two, so that the material can quickly and effectively enter the processing station, thereby reducing unnecessary turnover time and space, reducing workload, and the first positioning rod and the second positioning rod can also ensure that the material is separated neatly and orderly.

[0019] (2) In the present invention, the insertion hole for installing the push rod adopts a stepped hole, and the push rod adopts a stepped shaft, which not only facilitates the rapid disassembly and assembly of the push rod on the connecting rod, but also can effectively limit the push rod through the insertion hole to prevent it from deflecting and affecting the support of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 It is a schematic diagram of the structure of the pallet body of the utility model for carrying materials;

[0022] Figure 3 It is a structural schematic diagram of the separation frame of the utility model;

[0023] Figure 4 It is a main structural schematic diagram of the utility model;

[0024] Figure 5 It is a schematic diagram of the axonometric structure of the utility model;

[0025] Figure 6 It is a structural schematic diagram of the utility model in which the tray body is placed on the separation rack;

[0026] Figure 7 It is a schematic diagram of the assembly structure of the connecting rod and the top rod of the utility model;

[0027] Figure 8 It is a schematic diagram of the position structure of the slider and the slide groove of the utility model;

[0028] Among them, 1. support rod; 2. connecting rod; 3. support leg; 4. socket; 5. push rod; 6. first positioning rod; 601. slide groove; 602. slider; 7. second positioning rod; 8. cushion block; 9. material; 10. pallet body; 11. fork. DETAILED DESCRIPTION

[0029] The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0030] Embodiment 1

[0031] like Figure 1-Figure 7 As shown, a plate pallet separation mechanism includes a separation frame, a push rod 5, a first positioning rod 6, a second positioning rod 7 and a pallet body 10 for receiving material 9, a plurality of push rods 5 are provided, and the plurality of push rods 5 are distributed at intervals on the top surface of the separation frame, and the push rods 5 are perpendicular to the top surface of the separation frame and the pallet body 10; the pallet body 10 itself has a plurality of gaps to facilitate the push rods 5 to pass through the material 9 for support.

[0032] As mentioned above, the length of the push rod 5 is greater than the height of the pallet body 10 to ensure that the material 9 can be separated from the pallet body 10; the pallet body 10 can move down to the top surface of the separation frame along the push rod 5 through its own gap, and the material 9 it carries is supported by the push rod 5, thereby achieving rapid separation between the two, so that the material 9 can quickly and effectively enter the processing station to be processed, so as to reduce unnecessary turnover time and space and reduce workload.

[0033] Among them, the material 9 here is the plate. Since the plate is placed on the pallet during transportation and is fixed by its own gravity, when it is supported by multiple top rods 5, the pallet carrying it can also move down along the top rods 5 through its own gaps to the top surface of the separation rack, and finally realize the separation between the plate and the pallet, so as to facilitate the subsequent rapid transportation of the plate through other devices.

[0034] A groove for inserting the fork 11 is provided at the bottom of the pallet body 10; the pallet body 10 adopts the existing wooden pallet structure, which includes a plurality of mutually parallel cross bars, and at least two longitudinal bars perpendicular to the cross bars are fixedly installed at the bottom of the plurality of cross bars, thereby achieving fixation between the plurality of cross bars; due to the existence of the longitudinal bars, the pallet body 10 is in contact with the ground or the top surface of the separation frame through the longitudinal bars, so a groove is formed at its bottom, and the groove can facilitate the insertion of the fork 11 of the forklift for transporting it; and there is a gap between the plurality of cross bars, that is, the gap of the pallet body 10, which can be used for the upper end of the top rod 5 to pass through.

[0035] Furthermore, a first positioning rod 6 and a second positioning rod 7 for positioning the material 9 are respectively provided on two adjacent sides of the separation frame, and the first positioning rod 6 and the second positioning rod 7 are parallel to the top rod 5 .

[0036] When the pallet body 10 is transported to the separation rack by a forklift, the staff can use the first positioning rod 6 and the second positioning rod 7 as a reference to make the two adjacent sides of the material 9 respectively rest against the first positioning rod 6 and the second positioning rod 7, thereby ensuring that the material 9 is separated neatly and orderly.

[0037] There are two first positioning rods 6 and one second positioning rod 7, and the second positioning rod 7 is fixedly connected to one side of the corresponding connecting rod 2 through a cushion block 8. The first positioning rod 6 corresponds to the length direction of the material 9, and the second positioning rod 7 corresponds to the width direction of the material 9, so the two first positioning rods 6 can better realize the positioning of the material 9; and some materials 9 are longer than the tray body 10, that is, the two ends of the material 9 will protrude from the tray body 10, at this time, the cushion block 8 is used to make up for the protruding distance, so that the side of the material 9 can be close to the second positioning rod 7, and ensure that the tray body 10 can be stably placed on the top surface of the separation rack.

[0038] The separation frame includes two support rods 1 arranged opposite to each other, and a plurality of support legs 3 are fixedly installed at the bottom of the support rods 1. The two support rods 1 are fixedly connected by a plurality of mutually parallel connecting rods 2, and a first positioning rod 6 is arranged on one of the support rods 1, and a second positioning rod 7 is connected to one of the connecting rods 2 located at the outermost side; under the support of the support legs 3, the support rods 1 and the connecting rods 2 are crisscrossed to form a stable separation frame.

[0039] As mentioned above, a plurality of sockets 4 for installing the top rod 5 are provided on the connecting rod 2, and the lower end of the top rod 5 is fixedly embedded in the socket 4; for the installation of the top rod 5 on the separation frame, it is only necessary to insert the lower end thereof into the socket 4, which is convenient and quick, and can meet the support requirements.

[0040] Since the push rod 5 bears the gravity of the material 9, the socket 4 adopts a stepped hole, and the lower part of the push rod 5 adopts a stepped shaft structure that can be embedded in the stepped hole; and the inner diameter of the upper part of the stepped hole is larger than the inner diameter of the lower part, and the lower part of the push rod 5 adapted to this is also the same structure. The boss in the socket 4 can not only support the push rod 5, but the lower end of the push rod 5 can also pass through the socket 4 to the bottom of the connecting rod 2. Through the mutual cooperation and limitation between the inner wall of the socket 4 and the outer circumferential surface of the lower part of the push rod 5, the push rod 5 can be prevented from being deflected, which will affect the support of the material 9.

[0041] Working principle:

[0042] First, place the material 9 on the pallet body 10 and transport it to the top of the separation rack by a forklift; adjust the position of the pallet body 10 so that the side of the material 9 contacts the first positioning rod 6 and the second positioning rod 7, and the top rod 5 is aligned with the gap of the pallet body 10; then the fork 11 of the forklift moves downward to place the pallet body 10 on the top surface of the separation rack; during the downward movement, the material 9 is supported and lifted up by the top rod 5, and the pallet body 10 continues to move downward along the top rod 5, thereby achieving separation between the material 9 and the pallet body 10, and finally pull out the fork 11 to complete the separation of the plate and the pallet.

[0043] Embodiment 2

[0044] like Figure 1-Figure 8 As shown, on the basis of embodiment one, two first positioning rods 6 are provided, and one of the first positioning rods 6 is fixedly installed on one side of the support rod 1, and the other first positioning rod 6 is slidably installed on one side of the support rod 1; through the sliding of one first positioning rod 6, the mechanism can meet the needs of positioning materials 9 of different lengths, thereby improving the flexibility and applicability of the mechanism.

[0045] In order to realize the sliding function of the first positioning rod 6 , a sliding groove 601 is opened on the outer side of the support rod 1 , a sliding block 602 is slidably embedded in the sliding groove 601 , and the sliding first positioning rod 6 is fixedly connected to the sliding block 602 .

[0046] Among them, the slide groove 601 can be a T-shaped groove, one end of the slider 602 is slidably adapted in the T-shaped groove, and the other end is fixedly connected to the first positioning rod 6. The position of the first positioning rod 6 can be adjusted by sliding the slider 602 in the slide groove 601.

[0047] In addition, in order to ensure that the slider 602 can be fixed in the slide groove 601, a screw can be screwed through the slider 602. By turning the screw, the end of the screw can be in contact with and squeezed against the inner side of the slide groove 601, and the position of the slider 602 can be fixed by using friction.

[0048] In summary, the purpose of the utility model is mainly to quickly separate the incoming material pallets so that the plates can quickly and effectively enter the processing station, reduce unnecessary turnover time and space, reduce workload, and ensure that the plates are in order.

[0049] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0050] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0051] The above is based on the ideal embodiment of the utility model. Through the above description, relevant personnel can make various changes and modifications without deviating from the technical concept of the utility model. The technical scope of this utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.

Claims

1. A sheet tray separation mechanism, characterized in that: The invention comprises a separation frame and a tray body (10) for receiving materials (9); the top surface of the separation frame is provided with a plurality of top rods (5) capable of passing through the gaps of the tray body (10) and for supporting the materials (9); the length of the top rods (5) is greater than the height of the tray body (10), and the top rods (5) are perpendicular to the top surface of the separation frame and the tray body (10); the first positioning rod (6) and the second positioning rod (7) for positioning the materials (9) are respectively provided on two adjacent sides of the separation frame, and the first positioning rod (6) and the second positioning rod (7) are both parallel to the top rods (5).

2. The sheet tray separation mechanism according to claim 1, characterized in that: The separation frame comprises two supporting rods (1) arranged opposite to each other, a plurality of supporting legs (3) being fixedly mounted at the bottom of the supporting rods (1), the two supporting rods (1) being fixedly connected via a plurality of mutually parallel connecting rods (2), the first positioning rod (6) being arranged on one of the supporting rods (1), and the second positioning rod (7) being connected to one of the connecting rods (2) located at the outermost side.

3. The sheet tray separation mechanism according to claim 2, characterized in that: The connecting rod (2) is provided with a plurality of insertion holes (4) for mounting the push rod (5), and the lower end of the push rod (5) is fixedly embedded in the insertion hole (4).

4. The sheet tray separation mechanism according to claim 3, characterized in that: The insertion hole (4) adopts a stepped hole, and the lower part of the push rod (5) adopts a stepped shaft structure capable of being embedded in the stepped hole.

5. The sheet tray separation mechanism according to claim 2, characterized in that: One second positioning rod (7) is provided, and the second positioning rod (7) is fixedly connected to one side of the corresponding connecting rod (2) via a cushion block (8).

6. The sheet tray separation mechanism according to claim 2, characterized in that: Two first positioning rods (6) are provided, and one of the first positioning rods (6) is fixedly mounted on one side of the support rod (1), and the other first positioning rod (6) is slidably mounted on one side of the support rod (1).

7. The sheet tray separation mechanism according to claim 6, characterized in that: A sliding groove (601) is provided on the outer side of the support rod (1), a sliding block (602) is slidably embedded inside the sliding groove (601), and the first slidable positioning rod (6) is fixedly connected to the sliding block (602).

8. The sheet tray separation mechanism according to any one of claims 1 to 7, characterized in that: The bottom of the pallet body (10) is provided with a groove for inserting a fork (11).