Electromagnetic valve O-shaped ring feeding mechanism

Abstract

The utility model discloses an electromagnetic valve O-shaped ring feeding mechanism which comprises a vibration feeding device, a material taking clamping jaw and a charging tool, the vibration feeding device comprises a first feeding disc and a second feeding disc, and the first feeding disc and the second feeding disc are arranged below the material taking clamping jaw. The novel electromagnetic valve O-shaped ring feeding mechanism aims at solving the problems that in the existing electromagnetic valve O-shaped ring feeding process, efficiency is low, precision is insufficient, operation is tedious and the like, and the novel electromagnetic valve O-shaped ring feeding mechanism comprises a first feeding disc, a second feeding disc and a material taking clamping jaw which can move back and forth on the first feeding disc and the second feeding disc. Automatic, accurate and efficient feeding of the O-shaped rings is achieved, and therefore the production efficiency and the quality stability of the electromagnetic valves are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of solenoid valve production lines, in particular to an O-ring feeding mechanism for a solenoid valve. Background Art

[0002] As an important component in industrial automation control systems, the sealing performance of solenoid valves is directly related to the stability and reliability of the entire system. As a key sealing component of solenoid valves, the installation process of O-rings not only affects the performance of solenoid valves, but is also directly related to production efficiency. In traditional solenoid valve O-ring feeding operations, most of them rely on manual operation or simple mechanical assistance, which has many disadvantages.

[0003] First, manual feeding is inefficient and cannot meet the fast-paced demands of modern production lines. At the same time, due to human interference, feeding accuracy is difficult to guarantee, which may result in improper installation of the O-ring, thus affecting the sealing performance of the solenoid valve. Secondly, simple mechanical feeding equipment is often complex in structure, cumbersome to operate, and has a high risk of damaging the O-ring, which can easily lead to material waste. In addition, these devices are usually poorly adaptable and cannot meet the feeding requirements of O-rings of different specifications and materials.

[0004] With the continuous development of industrial automation, more and more companies are looking for more efficient and accurate solenoid valve O-ring feeding solutions. However, the existing automatic feeding equipment on the market often cannot fully meet these needs. Although some equipment can realize automatic feeding, the structure is too complicated, the maintenance cost is high, and the operation is not convenient enough. Although some equipment has a simple structure, the feeding accuracy and efficiency are difficult to achieve the expected results.

[0005] Therefore, the present invention proposes a solenoid valve O-ring feeding mechanism, aiming to solve the problems existing in the prior art. Utility Model Content

[0006] The purpose of the utility model is to solve the above-mentioned technical problems and provide an O-ring feeding mechanism for a solenoid valve. The utility model aims to solve the problems of low efficiency, insufficient precision and complicated operation in the existing solenoid valve O-ring feeding process. By designing a new solenoid valve O-ring feeding mechanism, the automatic, accurate and efficient feeding of O-rings can be achieved, thereby improving the production efficiency and quality stability of the solenoid valve.

[0007] The utility model adopts the following technical solution to solve the above technical problems: a solenoid valve O-ring feeding mechanism, comprising a vibrating feeding device, a feeding clamp and a loading tooling, wherein the vibrating feeding device comprises a first feeding tray and a second feeding tray, the first feeding tray and the second feeding tray are arranged below the feeding clamping claw, the feeding clamping claw can move back and forth on the first feeding tray and the second feeding tray for work, and the loading tooling is arranged on one side of the second feeding tray.

[0008] Preferably, the material picking clamp comprises a material nesting structure and a conveying structure, the conveying structure is erected above the first loading tray and the second loading tray, and the material nesting structure is installed on the conveying structure.

[0009] Preferably, the material stacking structure includes a material stacking rack, an oiling rod and a material stacking rotating motor, the material stacking rotating motor is installed on the top of the material stacking rack, the oiling rod is installed in the middle of the material stacking rack, the lower end of the oiling rod extends out of the material stacking rack for stacking, and the back of the material stacking rack is connected to the conveying structure for movement.

[0010] Preferably, the transport structure comprises an active displacement track and an auxiliary track, a track motor is provided at one end of the active displacement track to drive the material rack on the active displacement track to move, and at least two auxiliary tracks are provided, which are arranged below the active displacement track.

[0011] Preferably, the first loading tray and the second loading tray both include a loading vibration tray and a cutting table, the end of the loading vibration tray in the transport direction is connected to the cutting table, and the oiling rod moves on the two cutting tables to pick up materials.

[0012] Preferably, a cutting motor is provided at the bottom of the cutting table, a cutting slider and a cylinder are provided at the top of the cutting table, the cylinder is connected to the cutting slider, and the cutting motor is connected to the cutting table to control the movement of the cutting table.

[0013] Preferably, the loading tooling comprises a transition table and a loading clamp, wherein the transition table is arranged on one side of the cutting table, and the loading clamp is installed on one side of the transition table.

[0014] Preferably, a detection camera is provided at the bottom of the loading clamp, and a detection frame is provided on the side of the transition platform.

[0015] Preferably, the transition platform includes a transition frame, a transition turntable arranged at the bottom of the transition frame and a rotating table arranged at the top of the transition frame, the bottom of the rotating table is connected to the transition turntable for rotation via a rotating shaft, and the transition turntable is connected to a transition rotating motor.

[0016] Preferably, the loading clamp comprises a loading rod, a first loading rail and a second loading rail, the second loading rail is mounted on the first loading rail, the loading rod is mounted on the first loading rail, and both the first loading rail and the second loading rail are vertically movable rails.

[0017] The utility model has the following beneficial effects:

[0018] 1. This mechanism realizes the automatic and precise feeding of solenoid valve O-rings through the coordinated work of the vibration feeding device, the material picking claw and the loading tooling. This mechanism is not only simple in structure and easy to operate, but also has a high level of automation and intelligence, which can significantly improve the production efficiency and quality stability of the solenoid valve. At the same time, this mechanism also has good adaptability and can be applied to the feeding needs of O-rings of different specifications and materials, providing strong technical support for the upgrading and transformation of the solenoid valve production line;

[0019] 2. The automatic feeding system consisting of a vibration feeding device, a material picking claw and a loading tooling is used to realize the automatic grabbing, handling and placement of O-rings, reduce manual intervention and improve feeding efficiency;

[0020] 3. Optimize the structural design of the material picking jaws and loading tooling to ensure the accurate positioning of the O-ring during the loading process, reduce installation errors, and improve the sealing performance of the solenoid valve;

[0021] 4. Improve the adaptability and reliability of the mechanism so that it can adapt to the feeding needs of O-rings of different specifications and materials, while ensuring long-term stable operation and reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 It is a structural schematic diagram of the vibration feeding device of the utility model;

[0024] Figure 3 It is a structural schematic diagram of the material taking clamp and the material loading tooling of the utility model;

[0025] Figure 4 It is a structural schematic diagram of the charging tooling of the utility model.

[0026] In the figure: 1. Vibrating feeding device, 11. First feeding tray, 12. Second feeding tray, 13. Feeding vibration tray, 14. Cutting table, 141. Cutting motor, 142. Cutting slider, 143. Cylinder, 2. Pick-up clamp, 21. Nesting structure, 211. Nesting rack, 212. Oiling rod, 213. Nesting rotating motor, 22. Transport structure, 221. Active displacement track, 222. Auxiliary track, 223. Track motor, 3. Loading tooling, 31. Transition table, 311. Transition rack, 312. Transition turntable, 313. Rotating table, 314. Transition rotating motor, 32. Loading clamp, 321. Loading rod, 322. First loading rail, 323. Second loading rail, 4. Detection camera, 5. Detection rack. DETAILED DESCRIPTION

[0027] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0028] like Figure 1-4 As shown, the utility model is a solenoid valve O-ring feeding mechanism, including a vibrating feeding device 1, a feeding clamp 2 and a loading tool 3, the vibrating feeding device 1 includes a first feeding tray 11 and a second feeding tray 12, the first feeding tray 11 and the second feeding tray 12 are arranged below the feeding clamp 2, the feeding clamp 2 can move back and forth on the first feeding tray 11 and the second feeding tray 12 for work, and the loading tool 3 is arranged on one side of the second feeding tray 12.

[0029] By adopting the above-mentioned technical scheme, the application of the vibrating feeding device 1 can realize the automatic sorting and conveying of O-rings, greatly improving the efficiency and accuracy of feeding. The setting of the first feeding tray 11 and the second feeding tray 12 enables the mechanism to continuously and stably perform feeding operations, ensuring the continuity and efficiency of the production line; the feeding jaws 2 can move back and forth on the first feeding tray 11 and the second feeding tray 12, so that the mechanism can adapt to O-rings in different positions and directions, improving the adaptability and reliability of feeding; the setting of the loading tooling 3 enables the O-rings to be accurately placed in the designated position, further improving the accuracy and efficiency of feeding, and the cooperation between the loading tooling 3 and the feeding jaws 2 makes the entire feeding process smoother and more efficient.

[0030] The material taking clamp 2 comprises a material nesting structure 21 and a conveying structure 22 . The conveying structure 22 is erected above the first loading tray 11 and the second loading tray 12 , and the material nesting structure 21 is mounted on the conveying structure 22 .

[0031] By adopting the above technical solution, the conveying structure 22 is erected above the two loading trays and can be easily moved between the two loading trays to achieve continuous grabbing and conveying of the O-rings. The nesting structure 21 is installed on the conveying structure 22 to ensure the stability and accuracy of the O-rings during the conveying process.

[0032] The sheathing structure 21 includes a sheathing rack 211, an oiling rod 212 and a sheathing rotating motor 213. The sheathing rotating motor 213 is installed on the top of the sheathing rack 211, the oiling rod 212 is installed in the middle of the sheathing rack 211, the lower end of the oiling rod 212 extends out of the sheathing rack 211 for sheathing, and the back of the sheathing rack 211 is connected to the conveying structure 22 for movement.

[0033] By adopting the above technical solution, the setting of the nesting rotating motor 213 makes the nesting process more automated and efficient. Through the drive of the motor, the nesting rack 211 can accurately position and fix the O-ring, avoiding the tediousness and errors of manual operation; the oiling rod 212 enhances the lubricity of the O-ring, making it easier to take and carry. The lower end of the oiling rod 212 extends out of the nesting rack and can directly contact the O-ring, reducing the friction and damage of the O-ring during the taking and carrying process, and extending the service life of the O-ring.

[0034] The transport structure 22 includes an active displacement track 221 and an auxiliary track 222 . A track motor 223 is provided at one end of the active displacement track 221 to drive the stacking rack 211 on the active displacement track 221 to move. There are at least two auxiliary tracks 222 , which are arranged below the active displacement track 221 .

[0035] By adopting the above technical solution, the active displacement track 221 cooperates with the track motor 223 to realize accurate and rapid movement of the nesting structure; the setting of the auxiliary track 222 enhances the stability and carrying capacity of the transport structure 22. There are at least two auxiliary rails 222, which are arranged below the active displacement track 221, to provide additional support and balance for the transport structure 22, thereby ensuring the stability and safety of the nesting structure 21 during the transport process.

[0036] The first loading tray 11 and the second loading tray 12 both include a loading vibration tray 13 and a cutting table 14 . The end of the loading vibration tray 13 in the transport direction is connected to the cutting table 14 , and the oiling rod 212 moves on the two cutting tables 14 to pick up materials.

[0037] By adopting the above technical solution, the loading vibration plate 13 can ensure the automatic sorting and continuous transportation of O-rings. The vibration plate arranges the O-rings in a certain direction through vibration and transports them to the end of the transportation direction, providing an orderly material supply for subsequent cutting and picking operations, thereby improving the loading efficiency.

[0038] A cutting motor 141 is provided at the bottom of the cutting table 14 , a cutting slider 142 and a cylinder 143 are provided at the top of the cutting table 14 , the cylinder 143 is connected to the cutting slider 142 , and the cutting motor 141 is connected to the cutting table 14 to control the movement of the cutting table 14 .

[0039] By adopting the above technical solution, the cutting table 14, the cutting motor 141, the cutting slider 142 and the cylinder 143 work together, making the entire loading process smoother and more stable. The movement of the cutting table 14 is precisely controlled by the cutting motor 141, and the cutting slider 142 moves under the push of the cylinder 143, ensuring the accuracy and consistency of cutting and improving the quality of the product.

[0040] The loading tool 3 includes a transition platform 31 and a loading clamp 32 . The transition platform 31 is arranged on one side of the cutting platform 14 , and the loading clamp 32 is installed on one side of the transition platform 31 .

[0041] By adopting the above technical solution, the setting of the transition table 31 acts as a bridge, connecting the cutting table 14 and the loading clamp 32. After the O-ring is loaded on the cutting table 14, it can be smoothly transferred to the transition table 31, which provides convenience for subsequent loading operations and improves the loading efficiency. The loading clamp 32 is installed on one side of the transition table 31, and can accurately grab the O-ring on the transition table 31 and place it at the specified position.

[0042] A detection camera 4 is provided at the bottom of the loading clamp 32 , and a detection frame 5 is provided on the side of the transition platform 31 .

[0043] By adopting the above technical solution, the detection frame 5 is used in conjunction with the detection camera 4 to provide stable support and accurate positioning for the camera, thereby improving the accuracy and stability of detection. The detection frame 5 adjusts the position and angle as needed to adapt to the detection requirements of O-rings of different specifications and sizes, thereby enhancing the adaptability and flexibility of the mechanism.

[0044] The transition platform 31 includes a transition frame 311, a transition turntable 312 arranged at the bottom of the transition frame 311 and a rotating platform 313 arranged at the top of the transition frame 311. The bottom of the rotating platform 313 is connected to the transition turntable 312 for rotation via a rotating shaft. The transition turntable 312 is connected to a transition rotating motor 314.

[0045] By adopting the above technical solution, the transition turntable 312 and the rotating table 313 are used in combination, so that the transition table 313 can realize the rotation function. Through the drive of the transition rotating motor 314, the transition turntable 312 drives the rotating table 313 to rotate, thereby changing the position and direction of the O-ring on the transition table 31, so that the O-ring can more flexibly adapt to different charging requirements, and improve the flexibility and accuracy of charging; the rotation action of the rotating table 313 can be precisely controlled by the motor to realize the adjustment of the rotation angle and speed; the transition frame 311 serves as the supporting structure of the entire transition table 31, ensuring the stability and load-bearing capacity of the transition table 31.

[0046] The loading clamp 32 includes a loading rod 321, a first loading rail 322 and a second loading rail 323. The second loading rail 323 is mounted on the first loading rail 322. The loading rod 321 is mounted on the first loading rail 322. The first loading rail 322 and the second loading rail 323 are both vertically movable rails.

[0047] By adopting the above-mentioned technical scheme, the hierarchical installation of the first loading rail 322 and the second loading rail 323 makes the movement of the loading jaw 32 more flexible and diverse, and the second loading rail 323 can perform additional movement and adjustment on the first loading rail 322. The multi-level movable rails increase the working range and adaptability of the loading jaw 32, so that it can cope with loading requirements at different positions and angles. The loading rod 321 is a component for directly grabbing the O-ring. Its design of being installed on the first loading rail 322 makes the loading process more stable and reliable. The loading rod 321 can be moved vertically along the first loading rail 322 as needed to ensure accurate grabbing and placement of the O-ring.

[0048] When the utility model is implemented, the entire solenoid valve O-ring feeding mechanism, including the power supply of the sleeve structure 21, the handling structure 22 and the loading tooling 3, is turned on to ensure that the equipment is in a standby state, and the O-rings to be fed are placed on the feeding vibration plate 13 of the first feeding plate 11 and the second feeding plate 12 to ensure that the O-rings are arranged neatly for subsequent vibration transportation. The feeding vibration plate 13 starts to work, and the O-rings are arranged in a certain direction and transported to the end of the transportation direction by vibration. When the O When the O-ring is transported to the cutting table 14, the cutting motor 141 drives the cutting table 14 to move, the cylinder 143 pushes the cutting slider 142 to arrange, and the O-ring is classified into single units according to the preset length or quantity. The track motor 223 drives the cassette rack 211 on the active displacement track 221 to move to the top of the cutting table 14, ready for the material picking operation, and the oiling rod 212 is driven by the oiling motor to move to the top of the cut O-ring, apply a proper amount of lubricating oil to the O-ring, and then clamp the O-ring. The material rack moves to the next working position with the oiling rod 212 that has been taken out, and waits for the subsequent loading operation. The transition rotating motor 314 drives the transition turntable 312 and the rotating table 313 to rotate, and adjusts the O-ring after taking out the material to the angle and position suitable for loading. The loading rod 321 of the loading clamp 32 moves accurately to the position of the O-ring under the vertical movement of the first loading rail 322 and the second loading rail 323, and grabs the O-ring. The loading clamp 32 grabs the O-ring. After the O-ring is loaded, it moves to the designated discharge position to complete the loading operation. During the loading process, the detection camera 4 at the bottom of the loading jaw 32 detects the O-ring in real time to ensure the accuracy of grabbing and the precision of placement. The detection frame 5 on the side of the transition table 31 cooperates with the detection camera 4 to further confirm the position of the O-ring to ensure that the loading is correct. After completing the loading of an O-ring, the entire equipment returns to the preparation stage and starts the next cycle of loading, vibrating conveying, cutting, nesting, loading and detection operations.

[0049] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0050] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A solenoid valve O-ring feeding mechanism, characterized in that: The invention comprises a vibrating loading device (1), a material taking clamp (2) and a loading tool (3), wherein the vibrating loading device (1) comprises a first loading tray (11) and a second loading tray (12), wherein the first loading tray (11) and the second loading tray (12) are arranged below the material taking clamp (2), and the material taking clamp (2) can move back and forth on the first loading tray (11) and the second loading tray (12), and the loading tool (3) is arranged on one side of the second loading tray (12).

2. The solenoid valve O-ring feeding mechanism according to claim 1, characterized in that: The material taking clamp (2) comprises a material nesting structure (21) and a conveying structure (22); the conveying structure (22) is mounted above the first loading tray (11) and the second loading tray (12); and the material nesting structure (21) is mounted on the conveying structure (22).

3. The solenoid valve O-ring feeding mechanism according to claim 2, characterized in that: The sheathing structure (21) comprises a sheathing frame (211), an oiling rod (212) and a sheathing rotating motor (213); the sheathing rotating motor (213) is mounted on the top of the sheathing frame (211); the oiling rod (212) is mounted in the middle of the sheathing frame (211); the lower end of the oiling rod (212) extends out of the sheathing frame (211) for sheathing; the back of the sheathing frame (211) is connected to the transport structure (22) for movement.

4. The solenoid valve O-ring feeding mechanism according to claim 2, characterized in that: The transport structure (22) comprises an active displacement track (221) and an auxiliary track (222); a track motor (223) is provided at one end of the active displacement track (221) to drive the stacking rack (211) on the active displacement track (221) to move; at least two auxiliary tracks (222) are provided, and the auxiliary tracks (222) are provided below the active displacement track (221).

5. The solenoid valve O-ring feeding mechanism according to claim 3, characterized in that: The first loading tray (11) and the second loading tray (12) both comprise a loading vibration tray (13) and a cutting table (14); the end of the loading vibration tray (13) in the transport direction is connected to the cutting table (14); and the oiling rod (212) moves on the two cutting tables (14) to pick up materials.

6. The solenoid valve O-ring feeding mechanism according to claim 5, characterized in that: A cutting motor (141) is provided at the bottom of the cutting platform (14), and a cutting slider (142) and a cylinder (143) are provided at the top of the cutting platform (14); the cylinder (143) is connected to the cutting slider (142), and the cutting motor (141) is connected to the cutting platform (14) to control the movement of the cutting platform (14).

7. The solenoid valve O-ring feeding mechanism according to claim 5, characterized in that: The loading tool (3) comprises a transition platform (31) and a loading clamp (32); the transition platform (31) is arranged on one side of the cutting platform (14), and the loading clamp (32) is installed on one side of the transition platform (31).

8. The solenoid valve O-ring feeding mechanism according to claim 7, characterized in that: A detection camera (4) is provided at the bottom of the loading clamp (32), and a detection frame (5) is provided on the side of the transition platform (31).

9. The solenoid valve O-ring feeding mechanism according to claim 7, characterized in that: The transition platform (31) comprises a transition frame (311), a transition turntable (312) arranged at the bottom of the transition frame (311), and a rotating platform (313) arranged at the top of the transition frame (311); the bottom of the rotating platform (313) is connected to the transition turntable (312) for rotation via a rotating shaft; and the transition turntable (312) is connected to a transition rotating motor (314).

10. The solenoid valve O-ring feeding mechanism according to claim 7, characterized in that: The loading clamp (32) comprises a loading rod (321), a first loading rail (322) and a second loading rail (323), wherein the second loading rail (323) is mounted on the first loading rail (322), the loading rod (321) is mounted on the first loading rail (322), and both the first loading rail (322) and the second loading rail (323) are vertically movable rails.

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