Traveling crane wheel set device
By adding bearing sleeves and washers to the Tianche wheel set, the problem of inconvenient wheel level adjustment is solved, the wheel synchronous operation and safety risks are achieved, and the wheel service life is extended.
Patent Information
- Application Number
- CN202421052020.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The level of the existing sky car wheels is inconvenient to adjust, resulting in the out-of-synchronization of the left and right wheels, affecting the production rhythm and increasing safety risks.
A driving wheel set device is designed to adjust the distance between the bearing and the wheel seat by adding a bearing sleeve and washer to the outer circumference of the wheel axle to achieve the adjustment of wheel level.
The device can adjust the level of the wheels of the sky car in a timely manner, keep the wheels on both sides running simultaneously, reduce safety risks caused by abnormal operations, and extend the service life of the wheels.
Smart Images

Figure CN222498411U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of overhead crane wheels, and in particular relates to a crane wheel assembly device. Background Art
[0002] Overhead cranes are required in steel production and manufacturing equipment. Overhead crane wheels are important components in the process of overhead crane travel. Failure of overhead crane wheels will result in failure to load materials and production line shutdown. When an overhead crane wheel fails, technicians are required to go to the site to check and promptly find the damaged part of the overhead crane wheel, reset the overhead crane trolley, move it under the maintenance platform, replace the damaged wheel, and hoist it up with a car at the entrance to resume single-channel production.
[0003] The existing problem of damage to overhead crane wheels is mainly due to the fact that the horizontality of the overhead crane's trolley wheels is difficult to adjust, resulting in the left and right wheels being out of sync. This not only seriously affects the production rhythm of the production line, but also increases the safety risk of the overhead crane due to abnormal operations. The current overhead crane wheel structure cannot solve the wheel adjustment problem well. Utility Model Content
[0004] The present application aims to solve the technical problem of wheel horizontality adjustment at least to a certain extent. To this end, the present application provides a traveling wheel group device, which can solve the problem of overhead crane wheel horizontality adjustment. When a problem occurs, the horizontality of the overhead crane wheel can be adjusted to a better state in time, the wheels on both sides of the overhead crane can be kept running synchronously, the overhead crane can be maintained to work smoothly, and the safety risks caused by abnormal operations can be reduced.
[0005] The embodiment of the present application provides a vehicle wheel assembly device, which includes:
[0006] A wheel axle, used to provide a first mounting position and a second mounting position for a vehicle wheel;
[0007] A bearing assembly includes a bearing, a bearing sleeve and a washer. The first mounting position and the second mounting position are respectively connected to the bearing with a shaft sleeve. The bearing sleeve is connected to the bearing circumference by a sleeve arrangement. The wheel seat is installed circumferentially of the bearing sleeve. The washer is arranged between the wheel seat and the bearing sleeve corresponding to at least one of the first mounting position and the second mounting position. By adjusting the thickness of the washer corresponding to the first mounting position or the second mounting position, the relative deviation position of the wheel seat corresponding to the first mounting position or the second mounting position can be changed to adjust the levelness of driving.
[0008] In an optional embodiment, the bearing assembly further includes an inner bearing cover and an outer bearing cover, wherein the inner bearing covers are connected to opposite sides of the two bearings, and the outer bearing covers are connected to opposite sides of the bearings, and the inner bearing covers and the outer bearing covers close both sides of the bearings.
[0009] In an optional embodiment, the inner bearing cover is sleeved on the wheel axle, and the outer bearing cover is sleeved on the wheel axle or located at the end of the wheel axle, and the inner bearing cover and the outer bearing cover clamp the bearing sleeve therebetween.
[0010] In an optional embodiment, the bearing assembly further comprises a locking member, which connects and locks the inner bearing cover, the bearing sleeve and the outer bearing cover.
[0011] In an optional embodiment, the bearing assembly also includes a spacer sleeve, which is connected to the wheel axle by a sleeve arrangement, one end of the spacer sleeve is arranged between the inner cover of the bearing and the wheel axle, and the other end of the spacer sleeve is against the crane wheel, and the crane wheel is located between the first mounting position and the second mounting position.
[0012] In an optional embodiment, a fixing piece is further included, which is sleeved on the end of the wheel axle and abuts against the side of the bearing.
[0013] In an optional embodiment, a groove is provided on the circumference of the bearing sleeve, and the groove matches the wheel seat.
[0014] In an optional embodiment, a lubrication channel is provided between the outer cover of the bearing and the bearing, and the lubrication channel is connected to the raceway contact surface of the bearing.
[0015] In an optional embodiment, a lubricating liquid cup is further included, which is arranged on the outer cover of the bearing and is connected to the lubrication channel.
[0016] In an optional embodiment, a wheel cover is further included to protect the wheel. The wheel cover is arranged on the wheel seat and partially covers the wheel.
[0017] It can be seen from the above technical solution that the beneficial effects of this application are:
[0018] The present application replaces the original bearing structure with a bearing and a bearing sleeve, thus adding a layer of structure to the outer periphery of the wheel shaft. Due to the addition of the bearing sleeve, it is convenient to adjust the distance between the bearing and the wheel seat. By introducing a gasket, when the levelness deviates, the gasket can supplement the deviated part, so that the position of the wheel seat at the first mounting position and the second mounting position can be readjusted. Through the thickness of the gasket, it can adapt to the deviated position and readjust the two wheel seats to the original position. This can solve the problem of adjusting the levelness of the overhead crane wheel. After the problem occurs, the levelness of the overhead crane wheel can be adjusted to a better state in time, so as to keep the wheels on both sides of the overhead crane running synchronously, maintain the smooth operation of the overhead crane, and reduce the safety risks caused by abnormal operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other embodiments and drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 A schematic diagram of an embodiment of a vehicle wheel assembly device of the utility model is shown;
[0021] Figure 2 A schematic diagram of an embodiment of a bearing assembly of the utility model is shown;
[0022] : 100, trolley wheel assembly; 110, wheel axle; 111, first mounting position; 112, second mounting position; 113, lubrication channel; 120, bearing assembly; 121, bearing; 122, bearing sleeve; 123, inner bearing cover; 124, outer bearing cover; 126, washer; 127, locking piece; 128, spacer; 130, overhead crane wheel; 140, wheel seat; 150, fixing piece; 160, lubricating fluid cup. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] It should be noted that all directional indications in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0025] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] In addition, in the present utility model, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0027] The present application is described below with reference to the accompanying drawings and specific embodiments:
[0028] Please refer to Figure 1 The embodiment of the present application provides a traveling wheel assembly device, which is an improvement on the traveling wheel of the existing overhead crane, and is improved to a bearing assembly 120 based on the original bearing 121. During the use of the wheels of the existing overhead crane, the wheel rim contacts the side of the track during the operation of the trolley or the trolley, generating a horizontal lateral thrust, which causes frequent damage to the fastening bolts of the traveling crane body, and the track pressure plate bolts loosen by 5-15mm, and cause friction and wear between the wheel rim and the track, so that the horizontality of the wheel deviates; and the horizontality of the wheel is not easy to adjust, so that the two wheels on both sides of the large wheel are not synchronized, and can only be stopped for maintenance and replacement, affecting the production progress. Therefore, the present application improves the wheel structure and designs a wheel assembly device, which can adjust the horizontality of the wheel in time after the wheel rim causes friction and wear to ensure stable production.
[0029] Please refer to Figure 2 The trolley wheel assembly device 100 includes: a wheel axle 110 and a bearing assembly 120. The wheel axle 110 serves as a connection base for the wheel, and is used to provide a first mounting position 111 and a second mounting position 112 for the trolley wheel, as well as a mounting position for the overhead crane wheel 130. The wheel axle 110 is made of 45# steel, and is positioned and connected by a flat key. The wheel axle 110 is connected to the overhead crane wheel 130 and the bearing assembly 120, and the wheel axle 110 and the overhead crane wheel 130 are interference fit. The bearing assemblies 120 are arranged on both sides of the overhead crane wheel 130; wherein the first mounting position 111 and the second mounting position 112 are respectively mounted with small wheels, and are respectively located on both sides of the overhead crane wheel 130; the bearing assemblies 120 are respectively mounted on the first mounting position 111 and the second mounting position 112, and the wheel seat 140 is mounted on the bearing assembly 120, and the wheel is fixed on the wheel seat 140. The bearing assembly 120 includes a bearing 121 , a bearing sleeve 122 and a washer 126 . The first installation position 111 and the second installation position 112 are respectively connected with the bearing 121 by shaft sleeves.
[0030] The two bearings 121 are symmetrically arranged about the overhead crane wheel 130. The bearing 121 adopts a spherical roller bearing 121. The bearing sleeve 122 is connected to the bearing 121 in the circumferential direction by a sleeve arrangement. The bearing sleeve 122 adopts a material of ZG270-500 and is used for radial positioning of the bearing 121. In this way, a double-layer sleeve arrangement structure is formed. The inner edge of the wheel seat 140 is installed on the circumferential outer side surface of the bearing sleeve 122 to form a whole. The washer 126 is arranged between the wheel seat 140 and the bearing sleeve 122 corresponding to at least one of the first installation position 111 and the second installation position 112, that is, the washer 126 is arranged on the contact surface of the wheel seat 140 and the bearing sleeve 122. The washer 126 The material of kraft paper or other thinner materials can be used. When the levelness of the wheel is not good, a washer 126 can be set. The washer 126 can be selected with different thickness specifications as needed. By adjusting the thickness of the washer 126 corresponding to the first mounting position 111 or the second mounting position 112, the relative deviation position of the wheel seat 140 corresponding to the first mounting position 111 or the second mounting position 112 can be changed. Since the wheel seat 140 located at the first mounting position 111 or the second mounting position 112 is slightly low after the levelness deviation, the wheel seat 140 is relatively raised after the washer 126 is set to keep the two wheel seats 140 at the same height to adjust the levelness of driving.
[0031] The present application replaces the original bearing 121 structure with a bearing 121 and a bearing sleeve 122, thereby adding a layer of structure to the outer periphery of the wheel shaft 110. Due to the addition of the bearing sleeve 122, it is convenient to adjust the distance between the bearing 121 and the wheel seat 140. By introducing the washer 126, when the levelness deviates, the washer 126 can supplement the deviated part, so that the position of the wheel seat 140 at the first mounting position 111 and the second mounting position 112 can be readjusted. Through the thickness of the washer 126, it can adapt to the deviated position and readjust the two wheel seats 140 to the original position. In this way, the problem of adjusting the levelness of the crown crane wheel 130 can be solved. After the problem occurs, the levelness of the crown crane wheel 130 can be adjusted to a better state in time, so as to keep the wheels on both sides of the crown crane running synchronously, maintain the smooth operation of the crown crane, and reduce the safety risks caused by abnormal operation. The cost of overhead crane wheel 130 is 30,000 to 40,000 yuan. The production line stops abnormally three times a year on average due to horizontal deviation of overhead crane wheel 130, with a direct economic loss of 500,000 yuan. After adopting this application, the scrapping of single wheel rim can be handled in time, and the scrapping of double wheel rim can double the service life of the wheel to four years and 30,000 yuan, saving 10,000 to 20,000 yuan in economic benefits each year. Each vehicle has 8 wheels and saves 160,000 yuan per vehicle each year, totaling 660,000 yuan.
[0032] In an optional embodiment, the bearing assembly 120 further includes a bearing inner cover 123 and a bearing outer cover 124, both of which are made of Q235 material. The opposite sides of the two bearings 121 are connected with the bearing inner covers 123, and the opposite sides of the bearings 121 are connected with the bearing outer covers 124. The bearing inner covers 123 and the bearing outer covers 124 seal the two sides of the bearing 121. In an optional embodiment, as shown in the figure, the left side of the wheel shaft 110 is the driving side and the right side is the transmission side. The left end of the wheel shaft 110 is sealed in the left bearing assembly 120. The leftmost bearing outer cover 124 is a closed cover. The bearing outer cover 124 seals the wheel shaft 110 in the bearing assembly 120, while the bearing inner covers 123 and the bearing outer covers 124 at other positions are cover structures with through holes. Specifically, the two bearing inner covers 123 and the rightmost bearing outer cover 124 are connected to the outer periphery of the wheel shaft 110 by sleeve arrangement, which can play an axial positioning role. In an optional embodiment, the inner bearing cover 123 is sleeved on the wheel axle 110, and the outer bearing cover 124 is sleeved on the wheel axle 110 or located at the end of the wheel axle 110, and the inner bearing cover 123 and the outer bearing cover 124 clamp the bearing sleeve 122 therebetween, the inner bearing cover 123 and one side of the bearing sleeve 122 are connected and fixed, and the outer bearing cover 124 and the other side of the bearing sleeve 122 are connected and fixed, so that the inner bearing cover 123, the outer bearing cover 124 and the bearing sleeve 122 together form a closed structure to enclose the bearing 121 inside, and a connection method that is easy to disassemble can be adopted, such as the inner bearing cover 123 and the outer bearing cover 124 are respectively threaded and fixed on both sides of the bearing sleeve 122.
[0033] In an optional embodiment, the bearing assembly 120 also includes a locking piece 127, which connects and locks the inner cover 123, the bearing sleeve 122 and the outer cover 124 of the bearing. Specifically, the bearing sleeve 122 is provided with through holes running through both sides, and the outer cover 124 of the bearing is also provided with through holes at corresponding positions, and the inner cover 123 of the bearing is provided with threaded holes at corresponding positions. The locking piece 127 uses bolts or studs, and the studs pass through the through holes and threaded holes at corresponding positions to connect and fix the inner cover 123, the bearing sleeve 122 and the outer cover 124 of the bearing. In this way, the inner cover 123, the bearing sleeve 122 and the outer cover 124 of the bearing form a detachable structure, which is convenient for adjusting the straightness of the bearing 121. In an optional embodiment, the bearing assembly 120 also includes a spacer sleeve 128, which is connected to the wheel axle 110 by a sleeve arrangement, and is used for axial positioning of the crane wheel 130. The spacer sleeve 128 extends from the side of the crane wheel 130 to the inner sleeve of the bearing 121, and one end of the spacer sleeve 128 is arranged between the inner cover 123 of the bearing and the wheel axle 110. A comb-tooth sealing structure is adopted between the outer periphery of the end of the spacer sleeve 128 and the inner edge of the inner cover 123 of the bearing, which are interlocked with each other to play a role in ventilation and oil blocking. The other end of the spacer sleeve 128 abuts against the crane wheel 130, which can limit the interval between the crane wheel 130 and the bearing 121. The crane wheel 130 is located between the first mounting position 111 and the second mounting position 112, and the crane wheel 130 is made of CL60 material.
[0034] In an optional embodiment, a fixing member 150 is further included. The fixing member 150 is sleeved on the end of the wheel shaft 110. The fixing member 150 is a nut with a gasket, connected to the left end of the wheel shaft 110 in the figure, and the right side of the fixing member 150 is against the side of the bearing 121. The leftmost bearing 121 and the wheel shaft 110 are locked and limited by the fixing member 150. In an optional embodiment, a groove is provided in the circumference of the bearing sleeve 122. The groove forms an annular groove around the circumference of the bearing sleeve 122. The groove matches the wheel seat 140. The inner edge of the wheel seat 140 is just inserted into the groove to match the bearing sleeve 122, which facilitates the positioning and installation of the bearing sleeve 122. In an optional embodiment, a wheel cover is further included, which is a common half cover at the wheel, used to protect the wheel. The wheel cover is provided at the wheel seat 140 and partially covers the wheel connected to the wheel seat 140, which not only protects the wheel to ensure the travel safety, but also plays a dustproof role.
[0035] In an optional embodiment, there is a lubrication channel 113 between the bearing outer cover 124 and the bearing 121. The lubrication channel 113 is annular and located at the end or circumference of the wheel shaft 110. The lubrication channel 113 is connected to the raceway contact surface of the bearing 121. Lubricating fluid is passed into the lubrication channel 113 so that the lubricating fluid can enter the bearing 121 to play a lubricating role. In order to provide the lubrication channel 113 and stabilize the connection, the middle part of the bearing outer cover 124 can be set as a structure protruding outward to form a cover shape. In an optional embodiment, a lubricating fluid cup 160 is also included. The lubricating fluid cup 160 stores lubricating fluid. The lubricating fluid is oil. The lubricating fluid cup 160 is an oil cup. The lubricating fluid cup 160 is arranged on the bearing outer cover 124. The opening of the lubricating fluid cup 160 is connected to the oil hole opened in the bearing outer cover 124. The lubricating fluid cup 160 is connected to the above-mentioned lubrication channel 113. The lubricating fluid cup 160 and the bearing outer cover 124 can be manufactured as a split type, threaded connection, or can be manufactured as an integral type.
[0036] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", "optional example" or "optional implementation" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification.
[0037] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0038] Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the claims and their equivalents.
Claims
1. A vehicle wheel assembly device, characterized in that: include: A wheel axle (110) is used to provide a first mounting position (111) and a second mounting position (112) for a vehicle wheel; A bearing assembly (120) comprises a bearing (121), a bearing sleeve (122) and a washer (126); the first mounting position (111) and the second mounting position (112) are respectively connected to the bearing (121) by shaft sleeves; the bearing sleeve (122) is connected to the circumference of the bearing (121) by sleeve arrangement; a wheel seat (140) is installed on the circumference of the bearing sleeve (122); the washer (126) is arranged between the wheel seat (140) corresponding to at least one of the first mounting position (111) and the second mounting position (112) and the bearing sleeve (122); by adjusting the thickness of the washer (126) corresponding to the first mounting position (111) or the second mounting position (112), the relative deviation position of the wheel seat (140) corresponding to the first mounting position (111) or the second mounting position (112) can be changed to adjust the horizontality of the vehicle.
2. The vehicle wheel assembly device according to claim 1, characterized in that: The bearing assembly (120) further comprises a bearing inner cover (123) and a bearing outer cover (124); the opposite sides of the two bearings (121) are respectively connected to the bearing inner covers (123); the opposite sides of the two bearings (121) are respectively connected to the bearing outer covers (124); the bearing inner covers (123) and the bearing outer covers (124) seal the two sides of the bearings (121).
3. The vehicle wheel assembly device according to claim 2, characterized in that: The inner bearing cover (123) is sleeved on the wheel shaft (110), and the outer bearing cover (124) is sleeved on the wheel shaft (110) or is located at the end of the wheel shaft (110), and the inner bearing cover (123) and the outer bearing cover (124) clamp the bearing sleeve (122) therebetween.
4. The vehicle wheel assembly device according to claim 3, characterized in that: The bearing assembly (120) further comprises a locking member (127), wherein the locking member (127) connects and locks the bearing inner cover (123), the bearing sleeve (122) and the bearing outer cover (124).
5. The vehicle wheel assembly device according to claim 2, characterized in that: The bearing assembly (120) further comprises a spacer sleeve (128), wherein the spacer sleeve (128) is connected to the wheel shaft (110) by sleeve arrangement, wherein one end of the spacer sleeve (128) is arranged between the inner side cover (123) of the bearing and the wheel shaft (110), and the other end of the spacer sleeve (128) is abutted against a crane wheel (130), and the crane wheel (130) is located between the first mounting position (111) and the second mounting position (112).
6. The vehicle wheel assembly device according to claim 1, characterized in that: It also includes a fixing member (150), wherein the fixing member (150) is sleeved on the end of the wheel shaft (110), and the fixing member (150) abuts against the side surface of the bearing (121).
7. The vehicle wheel assembly device according to claim 1, characterized in that: The bearing sleeve (122) is provided with a groove in the circumference thereof, and the groove matches the wheel seat (140).
8. The vehicle wheel assembly device according to claim 2, characterized in that: A lubrication channel (113) is provided between the bearing outer cover (124) and the bearing (121), and the lubrication channel (113) is connected to a raceway contact surface of the bearing (121).
9. The vehicle wheel assembly device according to claim 8, characterized in that: It also includes a lubricating liquid cup (160), which is disposed on the bearing outer cover (124) and is in communication with the lubrication channel (113).
10. The vehicle wheel assembly device according to claim 1, characterized in that: Also included is a wheel cover for protecting the wheel, wherein the wheel cover is arranged on the wheel seat (140) and partially covers the wheel.