Ceramic membrane bottom valve

By setting up a ceramic membrane bottom valve in the dosing box, the filtration function of the ceramic ultrafiltration membrane is used to solve the secondary pollution caused by undissolved residue of calcium hypochlorite powder and the problems of dosing pump blockage, achieving more efficient water source disinfection and the long-term stable operation of the dosing pump.

CN222498804UActive Publication Date: 2025-02-18CHINA IRRIGATION AND DRAINAGE DEVELOPMENT CENTER (RURAL DRINKING WATER SAFETY CENTER OF THE MINISTRY OF WATER RESOURCES) +3
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Patent Information

Application Number
CN202421279378.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The undissolved residues of calcium hypochlorite powder in rural domestic water disinfection lead to secondary pollution and blockage of dosing pumps.

Method used

Design a ceramic membrane bottom valve, which is set in the dosing box, including ceramic ultrafiltration membrane and float balls. The filter pore size of the ceramic ultrafiltration membrane is 5nm-100nm, which can effectively filter out undissolved residues in calcium hypochlorite solution , and connect it to the float ball through a traction mechanism to ensure that the ceramic ultrafiltration membrane floats horizontally in the solution.

Benefits of technology

Through the filtration of ceramic ultrafiltration membrane, the blockage of the dosing pump is reduced, the service life of the dosing pump is improved, and the disinfection effect of the water source is improved, avoiding secondary pollution.

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Abstract

The utility model discloses a ceramic membrane bottom valve, and aims to solve the problems of secondary pollution and blockage of a dosing pump caused by undissolved residues when calcium hypochlorite powder is used for sterilizing rural domestic water in the prior art. The device comprises a ceramic ultrafiltration membrane and a floating ball, the two ends of the ceramic ultrafiltration membrane are connected with an end socket and an adapter respectively, the adapter is connected with a dosing pump through a medicine suction pipe, and the two ends of the ceramic ultrafiltration membrane are connected with the floating ball through a traction mechanism; the device is simple in overall structure and convenient to use, the filtering aperture of the ceramic membrane bottom valve is smaller and can reach 5nm to the minimum, undissolved residues in a calcium hypochlorite solution can be effectively filtered out, and the device is high in oxidation resistance, capable of being soaked in a sodium hypochlorite solution for a long time, high in strong acid resistance and easier to clean; after a plurality of water-insoluble impurities in the calcium hypochlorite powder are effectively treated through the ceramic ultrafiltration membrane, the filtered solution is fed into a water source through the dosing pump, so that the blockage of the dosing pump is reduced, and the disinfection effect on the water source is also improved.
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Description

Technical Field

[0001] The present application relates to the technical field of drinking water disinfection, and in particular to a ceramic membrane bottom valve. Background Art

[0002] At present, the main disinfectant used for disinfection of rural domestic water is sodium hypochlorite solution with an effective chlorine concentration of 10%. However, many small water supply stations in rural mountainous areas are relatively scattered and remote, and it is inconvenient for operation and maintenance personnel to carry sodium hypochlorite solution to the site. Therefore, in most cases, calcium hypochlorite powder with an effective chlorine content of more than 60% is used instead. It is stored and transported in the form of powder, which reduces the burden on operation and maintenance personnel, especially in the case of water supply stations in remote mountainous areas.

[0003] After calcium hypochlorite powder is prepared into liquid in the dosing box, it is then added to the water source through a dosing pump to disinfect the water. However, calcium hypochlorite powder contains many impurities that are difficult to dissolve in water. If the liquid prepared with the powder is directly used for dosing, new pollutants will be introduced into the water source and the dosing pump may be blocked. Utility Model Content

[0004] To this end, the present application provides a ceramic membrane bottom valve to solve the problems of secondary pollution and clogging of dosing pumps caused by undissolved residues when calcium hypochlorite powder is used for rural domestic water disinfection in the prior art.

[0005] In order to achieve the above objectives, this application provides the following technical solutions:

[0006] A ceramic membrane bottom valve, the bottom valve is arranged in a dosing box, and the dosing box is connected to a dosing pump;

[0007] The bottom valve includes a ceramic ultrafiltration membrane and a float. The filtration pore size of the ceramic ultrafiltration membrane is 5nm-100nm. A head is provided at one end and a adapter is provided at the other end. The adapter is connected to the dosing pump through a drug suction tube; the two ends of the ceramic ultrafiltration membrane are connected to the float through a traction mechanism.

[0008] Optionally, the traction mechanism is a corrosion-resistant wire rope or steel wire rope.

[0009] Optionally, two ends of the two traction mechanisms are respectively connected to two sides of the float and two ends of the ceramic ultrafiltration membrane.

[0010] Optionally, the drug suction tube is a hose.

[0011] Optionally, the adapter is a UPVC reducer.

[0012] Optionally, an injection valve is provided between the adapter and the medicine aspiration tube.

[0013] Optionally, the sealing head and the ceramic ultrafiltration membrane are connected by food-grade epoxy resin glue.

[0014] Optionally, the adapter and the ceramic ultrafiltration membrane are connected via food-grade epoxy resin glue.

[0015] Compared with the prior art, this application has at least the following beneficial effects:

[0016] Based on further analysis and research on the existing technical problems, the present application provides a ceramic membrane bottom valve, which is arranged in a dosing box, and the dosing box is used to store the configured calcium hypochlorite solution; the bottom valve comprises a ceramic ultrafiltration membrane and a float, the ceramic ultrafiltration membrane is placed in the solution in the dosing box, and the float floats on the surface of the solution; the end and front end of the ceramic ultrafiltration membrane are respectively connected to a sealing head and an adapter, the adapter is connected to a dosing pump through a drug suction tube, and the head and tail ends of the ceramic ultrafiltration membrane are connected to the float through a traction mechanism; compared with the traditional plastic bottom valve, the present application has The overall structure is simple and easy to use. The filtration pore size of the ceramic membrane bottom valve is smaller, the minimum can reach 5nm, which can effectively filter out the undissolved residue in the calcium hypochlorite solution, and has strong antioxidant properties. It can be immersed in the sodium hypochlorite solution for a long time, has strong acid resistance, and is easier to clean. After the many impurities in the calcium hypochlorite powder that are difficult to dissolve in water are effectively treated by the ceramic ultrafiltration membrane, the filtered solution is then added to the water source through the dosing pump, which not only reduces the blockage of the dosing pump, increases the service life of the dosing pump, but also further improves the disinfection effect of the water source. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more intuitively illustrate the prior art and the present application, exemplary drawings are given below. It should be understood that the specific shapes and structures shown in the drawings should not generally be regarded as limiting conditions for implementing the present application; for example, those skilled in the art are capable of easily making conventional adjustments or further optimizations to the addition / reduction / attribution division, specific shapes, positional relationships, connection methods, dimensional ratios, etc. of certain units (components) based on the technical concepts and exemplary drawings disclosed in the present application.

[0018] Figure 1 A schematic structural diagram of a ceramic membrane bottom valve provided in one embodiment of the present application.

[0019] Description of reference numerals:

[0020] 1. Dosing box; 2. Dosing pump; 3. Ceramic ultrafiltration membrane; 4. Float; 5. Traction mechanism; 6. End cap; 7. Adapter; 8. Injection valve; 9. Drug suction tube;

[0021] 10. Calcium hypochlorite solution; 11. Undissolved residue. DETAILED DESCRIPTION

[0022] The present application is further described below in detail through specific embodiments in conjunction with the accompanying drawings.

[0023] In the description of this application: unless otherwise specified, the meaning of "plurality" is two or more. The terms "first", "second", "third", etc. in this application are intended to distinguish the objects referred to, and do not have special meanings in terms of technical connotations (for example, they should not be understood as emphasizing the importance or order, etc.). Expressions such as "including", "comprising", "having", etc. also mean "not limited to" (certain units, components, materials, steps, etc.).

[0024] The terms such as "upper", "lower", "left", "right", "middle", etc. cited in this application are usually used to indicate the general relative position relationship for the purpose of intuitive understanding by referring to the drawings, and are not absolute limitations on the position relationship in the actual product.

[0025] In one embodiment of the present application, a ceramic membrane bottom valve, such as Figure 1 As shown, the bottom valve is arranged in the dosing box 1, and the dosing box 1 is connected to the dosing pump 2; the dosing box 1 is used to store the configured calcium hypochlorite solution 10, and the dosing pump 2 is used to add the calcium hypochlorite solution 10 in the dosing box 1 to the water source, and use the calcium hypochlorite solution 10 to disinfect the water source;

[0026] The bottom valve includes a ceramic ultrafiltration membrane 3 and a float 4. The ceramic ultrafiltration membrane 3 is placed in the solution in the dosing box 1, and the float 4 floats on the surface of the solution. The filtration pore size of the ceramic ultrafiltration membrane 3 is 5nm-100nm. A head 6 is provided at one end of the ceramic ultrafiltration membrane 3, and an adapter 7 is provided at the other end of the ceramic ultrafiltration membrane 3. The adapter 7 is connected to the inlet of the dosing pump 2 through a drug suction tube 9; the head and tail ends of the ceramic ultrafiltration membrane 3 are connected to the float 4 through a traction mechanism 5.

[0027] Preferably, the traction mechanism 5 is a corrosion-resistant wire rope or steel wire rope; for example, the material of the steel wire rope can be a stainless steel wire rope or other material; a wire rope can also be selected, and then a protective layer is coated on the outside of the wire rope, and the protective layer can be selected from plastic materials such as polyethylene (PE), polyvinyl chloride (PVC), etc.

[0028] Further preferably, the two ends of the two traction mechanisms 5 are respectively connected to the two sides of the float 4; the two traction mechanisms 5 are symmetrically arranged and connected to the ceramic ultrafiltration membrane 3, so that the ceramic ultrafiltration membrane 3 can be horizontally located in the calcium hypochlorite solution 10 in the dosing box 1, wherein: one end of the first traction mechanism 5 is connected to one end of the ceramic ultrafiltration membrane 3, and the other end of the first traction mechanism 5 is fixedly connected to one side of the float 4; one end of the second traction mechanism 5 is connected to the other end of the ceramic ultrafiltration membrane 3, and the other end of the second traction mechanism 5 is fixedly connected to the other side of the float 4; in this way, the ceramic ultrafiltration membrane 3 can horizontally "float" in the clearer solution at the top.

[0029] The traction mechanism 5 and the ceramic ultrafiltration membrane 3 can be connected by bonding.

[0030] Preferably, the adapter 7 is a UPVC reducer; it may also be other adapters 7; the advantages of using UPVC material for the reducer are: good corrosion resistance, not easy to rust, corrode or be bio-eroded, less maintenance is required, and the operation and maintenance costs are reduced; light weight; good sealing performance; and certain heat resistance.

[0031] Further preferably, the medicine suction pipe 9 is a soft tube, so that when the liquid level in the medicine adding box 1 rises and falls, the medicine suction pipe 9 will rise and fall together with the bottom valve. If a hard tube is used, this function cannot be achieved.

[0032] Still further preferably, an injection valve 8 is provided between the adapter 7 and the medicine suction tube 9. The function of the injection valve 8 is to realize the connection transition between the soft tube and the hard tube.

[0033] Preferably, the end cap 6 and the ceramic ultrafiltration membrane 3 are connected by food-grade epoxy resin glue.

[0034] Preferably, the adapter 7 and the ceramic ultrafiltration membrane 3 are connected by food-grade epoxy resin glue.

[0035] When the above embodiment is used, after all the components are assembled according to the corresponding connection relationship, the bottom valve is placed in the dosing box 1 configured with the calcium hypochlorite solution 10, and the ceramic ultrafiltration membrane 3 can be horizontally "floated" in the clearer solution in the upper part of the dosing box 1 under the action of the traction mechanism 5 and the float 4;

[0036] Since the filtration pore size of the ceramic ultrafiltration membrane 3 is relatively small, the minimum can reach 5nm, so the ceramic ultrafiltration membrane 3 can effectively filter out the undissolved residue 11 in the calcium hypochlorite solution 10, and the undissolved residue 11 will settle to the bottom of the dosing box 1, while the upper part is a relatively clear solution; finally, the dosing pump 2 sucks the solution filtered by the ceramic ultrafiltration membrane 3 through the drug suction tube 9, and then puts it into the water source to be disinfected through the outlet of the dosing pump 2. Since the ceramic ultrafiltration membrane 3 effectively and fully filters the configured calcium hypochlorite solution 10, there are few impurities in the solution. The calcium hypochlorite solution 10 is treated with the bottom valve and then the water source is disinfected, the disinfection effect is better, and the dosing pump 2 will not be blocked, thereby improving the service life of the dosing pump 2;

[0037] At the same time, the ceramic membrane bottom valve provided by the present application has strong oxidation resistance, can be immersed in sodium hypochlorite solution for a long time, has strong acid resistance, and is easier to clean.

[0038] The technical features of the above embodiments may be arbitrarily combined (as long as there is no contradiction in the combination of these technical features). To make the description concise, not all possible combinations of the technical features in the above embodiments are described; these embodiments that are not explicitly written should also be considered to be within the scope of this specification.

Claims

1. A ceramic membrane bottom valve, characterized in that: The bottom valve is arranged in the medicine-adding box, and the medicine-adding box is connected to the medicine-adding pump; The bottom valve includes a ceramic ultrafiltration membrane and a float. The filtration pore size of the ceramic ultrafiltration membrane is 5nm-100nm. A head is provided at one end and a adapter is provided at the other end. The adapter is connected to the dosing pump through a drug suction tube; the two ends of the ceramic ultrafiltration membrane are connected to the float through a traction mechanism.

2. The ceramic membrane bottom valve according to claim 1, characterized in that: The traction mechanism is a corrosion-resistant wire rope or steel wire rope.

3. The ceramic membrane bottom valve according to claim 1 or 2, characterized in that: The two ends of the two traction mechanisms are respectively connected to the two sides of the float and the two ends of the ceramic ultrafiltration membrane.

4. The ceramic membrane bottom valve according to claim 1, characterized in that: The medicine suction tube is a soft tube.

5. The ceramic membrane bottom valve according to claim 1, characterized in that: The adapter is a UPVC reducing joint.

6. The ceramic membrane bottom valve according to claim 4 or 5, characterized in that: An injection valve is arranged between the adapter and the medicine aspirating tube.

7. The ceramic membrane bottom valve according to claim 1, characterized in that: The sealing head and the ceramic ultrafiltration membrane are connected by food-grade epoxy resin glue.

8. The ceramic membrane bottom valve according to claim 1, characterized in that: The adapter and the ceramic ultrafiltration membrane are connected via food-grade epoxy resin glue.