Purging device additionally arranged on automatic alignment reading head of coke oven equipment
By installing a purge device on the automatic alignment reading head of the coke oven equipment, high-pressure gas is used to purge particles in the atmosphere, the problem of weakening of the light intensity of the optical fiber emitter in harsh environments is solved, and the recognition accuracy and equipment reliability are improved , extends the service life of the equipment.
Patent Information
- Application Number
- CN202421318452.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-11
AI Technical Summary
In harsh environments, the beam emitted by the fiber emitter of the automatic alignment reading head of the coke oven equipment will be scattered by particles in the atmosphere, resulting in the light intensity being weakened or unavailable, affecting the recognition accuracy of the automatic alignment system.
Design a purge device equipped with an automatic alignment reading head of a coke oven equipment, including an air compressor, an air storage tank, a purge pipeline, a solenoid valve and a purge air hole, and purge particles in the atmosphere are purged through high-pressure gas. Improve visibility in the reading head work area.
Effectively avoid the adhesion of atmospheric particles on the mirror surface to affect the intensity of light generated by the optical fiber, improve the accuracy and reliability of the purge process, reduce the error rate of manual operation, extend the service life of the equipment, and realize real-time through the PLC control system. Monitoring and data analysis.
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Figure CN222499037U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of coke oven equipment, in particular to a purge device installed on an automatic alignment reading head of the coke oven equipment. Background Art
[0002] With the continuous advancement of industrial technology, automation has become an important feature of modern industrial production. In a coking plant, the automation level of the coke oven directly determines the efficiency and quality of the entire coking production line. Coke oven automation is not only related to product productivity, but also closely linked to production costs. The improvement of the automation level of the coke oven means the reduction of manual intervention in the production process and the enhancement of machine intelligence. By introducing advanced control systems and automation equipment, the coke oven can more accurately control key parameters such as temperature, pressure and time, thereby improving the quality and output of coke. In addition, the introduction of the automation system can also reduce human operating errors, avoid safety hazards in the production process, and ensure the stable operation of the production line.
[0003] During the production process of coke oven equipment, the light beam emitted by the fiber optic transmitter in the code plate recognition system in harsh environments such as rain, fog, snow, excessive dust and smoke will encounter fog, rain, snow, smoke, dust and other particles in the atmosphere. These particles will scatter the light. The more particles there are in the atmosphere, the stronger the scattered light, the weaker the received light intensity or the light cannot be received at all, which ultimately causes the automatic alignment system to fail to correctly identify the code plate or fail to identify the code plate. Summary of the invention
[0004] According to the above technical problem that the atmospheric particles may affect the recognition function of the automatic alignment system, a purge device installed in the automatic alignment reading head of the coke oven equipment is provided. The utility model mainly installs a purge device in the reading head of the automatic recognition system to solve the problem that the atmospheric particles affect the recognition accuracy.
[0005] The technical means adopted by the utility model are as follows:
[0006] A purge device installed on an automatic alignment reading head of a coke oven device comprises: an air compressor, an air storage tank, a purge pipeline, a solenoid valve, and a purge air hole;
[0007] The air compressor is connected to the air storage tank, and the air storage tank is connected to the purge air hole through the purge pipeline. The solenoid valve is installed at the inlet of the air compressor purge pipeline, and the purge air hole is located in the reading head.
[0008] Furthermore, the solenoid valve is installed at the air compressor and the inlet of the purge pipeline.
[0009] Furthermore, a visual recognition unit is provided inside the reading head for selecting different purge modes according to the current state of the reading head.
[0010] Furthermore, the air compressor selects manual or automatic mode to start and stop the solenoid valve through a PLC program to achieve a purging effect.
[0011] Furthermore, the purge air hole is inside the reading head, and the particles in the atmosphere are purged by blowing out the high-pressure gas from the air compressor.
[0012] Furthermore, a code plate recognition system is installed in the reading head to identify the furnace number value of the current equipment.
[0013] Furthermore, a visual recognition unit is provided inside the reading head for selecting different purge modes according to the current state of the reading head.
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] 1. The utility model provides a purge device installed on the automatic alignment reading head of the coke oven equipment. On the basis of the original air compressor system of the coke oven equipment, a purge solenoid valve of the code card recognition system is added, and the start and stop of the purge are controlled by PLC.
[0016] 2. The utility model provides a purge device installed on the automatic alignment reading head of the coke oven equipment, which adds a gas purge pipeline to the reading head and is used to purge particles in the atmosphere through the high-pressure gas of the air compressor in harsh environments, thereby improving the atmospheric visibility in the working area of the reading head and meeting the normal operation of the light beam emitted by the optical fiber transmitter in the code plate recognition system.
[0017] 3. The utility model provides a purge device installed on the automatic alignment reading head of the coke oven equipment. A purge air hole is added on the reading head body for connecting with the gas pipeline of the equipment to achieve the level of being suitable for harsh industrial environments and truly maintenance-free.
[0018] In summary, the utility model provides a purge device installed on the automatic alignment reading head of coke oven equipment. The purge device installed inside the reading head prevents particles in the atmosphere from adhering to the mirror surface and affecting the intensity of light emitted by the optical fiber. The purge solenoid valve of the code card recognition system is added, and automatic control and precise management of the purge are achieved through PLC, thereby improving the accuracy and reliability of the purge process, reducing the error rate of manual operation, and effectively extending the service life of the equipment. At the same time, the PLC control system also has powerful data processing capabilities, which can monitor the purge process in real time and analyze data, providing strong support for equipment maintenance and management.
[0019] Based on the above reasons, the utility model can be widely promoted in the field of coke oven equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 This is a top view of a purge device installed on an automatic alignment reading head of a coke oven device according to the utility model;
[0022] Figure 2 The utility model is a side view of a purge device installed on the automatic alignment reading head of coke oven equipment.
[0023] In the figure: 1. Purge pipeline; 2. Purge air hole; 3. Reading head; 4. Visual recognition unit. DETAILED DESCRIPTION
[0024] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0026] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0027] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, the numerical expressions and numerical values do not limit the scope of the utility model. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0028] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present utility model: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0029] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0030] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0031] like Figure 1 to Figure 2 As shown, the utility model provides a purge device installed on the automatic alignment reading head of the coke oven equipment, characterized in that it includes: an air compressor, an air storage tank, a purge pipeline 1, a solenoid valve, and a purge air hole 2;
[0032] The air compressor is connected to the air storage tank, and the air storage tank is connected to the purge air hole 2 through the purge pipeline 1. The solenoid valve is installed at the inlet of the air compressor purge pipeline 1, and the purge air hole 2 is located in the reading head 3.
[0033] Furthermore, the automatic alignment system of the coke oven equipment is composed of a code plate recognition system and a positioning code plate. The reading head 3 is located at the front end of the code plate recognition system, and the positioning code plate is fixed at the target position. A set of binary coding holes and a set of clock holes are drilled on the positioning code plate. When the equipment decelerates and runs to 200 mm away from the target position according to the speed curve set in the program, it slowly enters the positioning code plate area. At this time, some of the light beams emitted by the six optical fiber transmitters with different functions arranged in the reading head 3 will not be able to reach the reading head 3 due to the obstruction of the code plate, causing different changes in the state of the optical fiber sensor. The changed state is input into the PLC to correspond to the current furnace number value.
[0034] Furthermore, the solenoid valve is installed at the inlet of the air compressor and the purge pipeline 1.
[0035] Furthermore, a visual recognition unit is provided inside the reading head for selecting different purge modes according to the current state of the reading head.
[0036] Furthermore, the air compressor selects manual or automatic mode to start and stop the solenoid valve through a PLC program to achieve a purging effect.
[0037] Furthermore, the reading head 3 is provided with 8 purge air holes 2 inside.
[0038] Furthermore, the purge air hole 2 is inside the reading head 3 and purges particles in the atmosphere by blowing out high-pressure gas from the air compressor.
[0039] Furthermore, a code plate recognition system is installed in the reading head 3 to identify the furnace number value of the current equipment.
[0040] Furthermore, a visual recognition unit 4 is provided inside the reading head for selecting different purge modes according to the current state of the reading head.
[0041] Furthermore, in the automatic mode, the user can confirm the actual equipment working environment according to the visual recognition unit 4 and set the timed purge or pre-recognition purge by himself.
[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A purge device installed on the automatic alignment reading head of a coke oven equipment, characterized in that: include: Air compressor, air storage tank, purge pipeline, solenoid valve, purge air hole; The air compressor is connected to the air storage tank, and the air storage tank is connected to the purge air hole through the purge pipeline. The solenoid valve is installed at the inlet of the air compressor purge pipeline, and the purge air hole is located in the reading head.
2. The purging device installed on the automatic alignment reading head of the coke oven equipment according to claim 1 is characterized in that: The solenoid valve is installed at the air compressor and the inlet of the purge pipeline.
3. A purging device installed on the automatic alignment reading head of coke oven equipment according to claim 2, characterized in that: The air compressor selects manual or automatic mode through the PLC program to start and stop the solenoid valve to achieve the purging effect.
4. A purging device installed on the automatic alignment reading head of coke oven equipment according to claim 3, characterized in that: The purge air hole is inside the reading head and purges particles in the atmosphere by blowing out high-pressure gas from the air compressor.
5. The purging device installed on the automatic alignment reading head of the coke oven equipment according to claim 1 is characterized in that: A code plate recognition system is installed in the reading head to identify the furnace number value of the current equipment.
6. The purging device installed on the automatic alignment reading head of the coke oven equipment according to claim 1 is characterized in that: A visual recognition unit is provided inside the reading head to select different purge modes according to the current state of the reading head.