Passivation tank for galvanization processing
By using a winch, stirring arm, vibration motor and reciprocating swing mechanism in the passivation tank for galvanizing processing, the problems of uneven passivation fluid and difficulty in taking out the screen frame are solved, and the uniformity of the passivation fluid and the workpiece are achieved. High-quality galvanized processing.
Patent Information
- Application Number
- CN202421065187.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-16
AI Technical Summary
When the existing galvanized passivation tank works for a long time, the passivation liquid is prone to precipitation, resulting in unevenness, affecting the passivation effect of the workpiece, and it is difficult to remove the mesh frame, affecting the galvanized processing quality of the workpiece.
A passivation tank for galvanizing processing was designed, and the frame was lifted and lowered with a hoist and vertical plate to facilitate the inlet and exit of the net groove, and the passivation liquid was stirred through the first motor driving the stirring arm, and the second motor driving the placement grid. The groove swings back and forth, and the vibrating motor vibrates the passivation groove to ensure that the passivation fluid is evenly in contact with the workpiece.
The uniformity of the passivation fluid is achieved, the production of precipitation is reduced, the workpiece is convenient to take out and galvanized, and the quality of the workpiece is improved.
Smart Images

Figure CN222499370U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of galvanizing processing, in particular to a passivation tank for galvanizing processing. Background Art
[0002] Galvanizing refers to a surface treatment technology that coats a layer of zinc on the surface of metals, alloys or other materials for aesthetic purposes and to prevent rust. The main method used is hot-dip galvanizing. Because zinc is an active metal, if the zinc plating is not well post-treated, the coating will quickly darken and white corrosion products will appear one after another. In order to reduce the chemical activity of zinc, it is often passivated to form a chromate conversion film on the surface of the zinc layer to achieve an anti-corrosion effect.
[0003] In the prior art with the publication (announcement) number: CN218842329U, a passivation tank for galvanizing processing is disclosed, which points out the problem that "the current galvanizing passivation tank will cause the passivation liquid to precipitate when working for a long time, thereby causing the passivation liquid to be uneven, affecting the passivation effect of the workpiece, being unfavorable for the galvanizing processing of the workpiece, and reducing the quality of the workpiece", and solves the above problem.
[0004] However, in the above-mentioned prior art, the placing screen frame is placed in a passivation tank and guided by a slide rod, which makes it impossible to remove the placing screen frame from the passivation tank. At the same time, a slide rod runs through the placing screen frame, which makes it difficult to remove the workpiece in the placing screen frame after passivation. Therefore, a new passivation tank for galvanizing processing is proposed to optimize the above-mentioned prior art. Utility Model Content
[0005] The utility model aims to provide a passivation tank for galvanizing to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A passivation tank for galvanizing processing comprises a bottom plate, the top surface of the bottom plate is connected to a passivation tank, a passivation liquid is arranged in the passivation tank, a drain valve is arranged on the passivation tank, a top plate is arranged above the passivation tank, the top plate is fixedly connected to the bottom plate through a column, the column is symmetrically provided with four corners of the bottom plate respectively arranged, two vertical plates are symmetrically fixedly connected to the bottom surface of the top plate, the vertical plate is inserted into the passivation tank, a frame is slidably connected to the vertical plate, a through groove for the vertical plate to slide through is arranged on the frame, a first notch is arranged in the middle of the top plate, a winch is fixedly installed at the top plate corresponding to the first notch, and a hoisting rope of the winch passes through the first notch. The notch is fixedly connected to the frame, and a connecting frame is connected to the bottom surface of the frame. A net placement slot is fixedly connected to the bottom of the connecting frame. A discharge port is symmetrically provided on the bottom surface of the net placement slot, and a matching sealing mesh plate is provided outside the discharge port. The sealing mesh plates are hinged to the bottom surface of the net placement slot through a hinge on one side close to each other. A rotating piece is connected to the damping rotation of the bottom surface of the net placement slot, and both ends of the rotating piece correspond to the sealing mesh plate. A threaded knob is threadedly penetrated and connected to the eccentric part of the rotating piece, and a threaded hole for threaded connection of the threaded knob is provided on the rotating piece, and the threaded knob passes through the rotating piece and rests against the bottom surface of the net placement slot.
[0008] As a further solution of the utility model: the top plate is provided with a second notch corresponding to one of the vertical plates, a rotating seat is provided on the outer side of the second notch, a first motor fixedly connected to the top plate is provided on the outer side of the rotating seat, and a first synchronous wheel is rotatably mounted on the rotating seat.
[0009] As a further solution of the utility model: the output end of the first motor rotates through the rotating seat and is fixedly connected to the first synchronous wheel. The bottom of the vertical plate is jointly connected with a rotating shaft. A stirring arm is evenly and fixedly installed on the outside of the rotating shaft. A second synchronous wheel is fixedly connected to the rotating shaft corresponding to the first synchronous wheel. The second synchronous wheel and the first synchronous wheel are connected by a synchronous belt transmission. The synchronous belt passes through the top plate through the second notch.
[0010] As a further solution of the utility model: the bottom surface of the passivation groove is fixedly connected to a support plate, the top surface of the bottom plate is fixedly connected to a mounting seat, a spring is evenly fixedly installed between the mounting seat and the support plate, the two ends of the spring are respectively fixedly connected to the support plate and the mounting seat, and two vibration motors are symmetrically fixedly installed on the bottom surface of the support plate.
[0011] As a further solution of the utility model: the top surface of the connecting frame is symmetrically fixedly connected with a slide groove, the bottom surface of the frame is symmetrically fixedly connected with a slide rail adapted to the slide groove, and the slide groove is slidably connected to the slide rail.
[0012] As a further solution of the utility model: a guide groove is fixedly connected between the slide grooves, a second motor is fixedly installed in the frame, the output end of the second motor passes through the frame and is fixedly connected to a rotating disk, the rotating disk is rotatably connected to the bottom surface of the frame, a connecting pin is fixedly connected at the eccentric point of the rotating disk, the connecting pin is inserted into the guide groove and movably connected to the guide groove.
[0013] As a further solution of the utility model: the winch is driven by a reduction motor to form a self-locking effect, and the winch, the first motor, the vibration motor and the second motor are all electrically connected to an external power supply and a switch through wires.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model uses a winch to cooperate with a vertical plate to lift and lower the frame, so that the placement net slot is conveniently placed in the passivation slot for passivation or the placement net slot is lifted out of the passivation slot. When the placement net slot is lifted, a receiving container is taken to receive it above the passivation slot, and the rotating piece is rotated by loosening the threaded knob, so that the blocking net plate is naturally opened under the action of gravity, so that the passivated workpiece in the placement net slot falls out and is discharged, thereby facilitating material removal.
[0016] 2. The utility model drives the rotating shaft to rotate through the first motor, thereby stirring the passivation liquid in the passivation tank through the stirring arm, and drives the support plate to vibrate on the mounting seat through the spring through the vibration motor, so that the passivation tank is vibrated. In this way, the passivation liquid in the passivation tank is more uniform and the generation of precipitation is reduced.
[0017] 3. The utility model drives the connecting pin to move in a circle through the second motor, thereby driving the slide groove to slide on the slide rail through the guide groove, thereby driving the placement net groove to swing back and forth, so that the workpiece located in the placement net groove is shaken, so that the workpiece is more fully and evenly contacted with the passivation liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of a passivation tank for galvanizing.
[0019] Figure 2 A bottom view of a mesh slot placed in a passivation tank for galvanizing.
[0020] Figure 3 A cross-sectional view of a passivation tank for galvanizing.
[0021] Figure 4 It is an upward perspective view of a passivation tank used for galvanizing.
[0022] In the figure: 1, bottom plate; 2, passivation tank; 3, top plate; 4, vertical plate; 5, frame; 6, winch; 7, connecting frame; 8, mesh slot; 9, mesh plate blocking; 10, rotating plate; 11, threaded knob; 12, first motor; 13, first synchronous wheel; 14, rotating shaft; 15, stirring arm; 16, second synchronous wheel; 17, synchronous belt; 18, support plate; 19, mounting seat; 20, spring; 21, vibration motor; 22, slide groove; 23, slide rail; 24, guide groove; 25, second motor; 26, rotating disk; 27, connecting pin. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 4 In the embodiment of the utility model, a passivation tank for galvanizing processing includes a bottom plate 1, a top surface of the bottom plate 1 is connected to a passivation tank 2, a passivation liquid is arranged in the passivation tank, a drain valve is arranged on the passivation tank 2, a top plate 3 is arranged above the passivation tank 2, the top plate 3 is fixedly connected to the bottom plate 1 through a column, the column is symmetrically provided with four four corners of the bottom plate 1, the bottom surface of the top plate 3 is symmetrically fixedly connected with two vertical plates 4, the vertical plates 4 are inserted into the passivation tank 2, a frame 5 is slidably connected to the vertical plates 4, the frame 5 is provided with a through groove for the vertical plates 4 to slide through, a first notch is arranged in the middle of the top plate 3, a winch 6 is fixedly installed at the top plate 3 corresponding to the first notch, and the lifting rope of the winch 6 passes through the first notch. A notch is fixedly connected to the frame 5, and a connecting frame 7 is connected to the bottom surface of the frame 5. A net slot 8 is fixedly connected to the bottom of the connecting frame 7. A discharge port is symmetrically opened on the bottom surface of the net slot 8, and a blocking mesh plate 9 matching it is arranged outside the discharge port. The blocking mesh plates 9 are hinged to the bottom surface of the net slot 8 on one side close to each other, and a rotating piece 10 is connected to the bottom surface of the net slot 8 for damping rotation. The two ends of the rotating piece 10 correspond to the blocking mesh plate 9. A threaded knob 11 is threadedly penetrated and connected at the eccentric part of the rotating piece 10. A threaded hole for threaded connection of the threaded knob 11 is opened on the rotating piece 10, and the threaded knob 11 passes through the rotating piece 10 and rests against the bottom surface of the net slot 8.
[0025] The frame 5 is lifted and lowered by the winch 6 in cooperation with the vertical plate 4, so that the placement net slot 8 can be placed in the passivation tank 2 for passivation or the placement net slot 8 can be lifted out of the passivation tank 2. When the placement net slot 8 is lifted, take the receiving container (the receiving container can be a flat plate or a tank body, which is covered on the passivation tank 2. The receiving container can also be supported by a bracket and moved to the top of the passivation tank 2) and receive it above the passivation tank 2. By loosening the threaded knob 11 and rotating the rotating piece 10, the blocking net plate 9 is naturally opened under the action of gravity, so that the passivated workpiece in the placement net slot 8 falls out and is discharged, thereby facilitating material removal.
[0026] A second notch is formed in the top plate 3 corresponding to one of the vertical plates 4 , a rotating seat is provided outside the second notch, a first motor 12 fixedly connected to the top plate 3 is provided outside the rotating seat, and a first synchronous wheel 13 is rotatably mounted on the rotating seat.
[0027] The output end of the first motor 12 rotates through the rotating seat and is fixedly connected to the first synchronous wheel 13. The bottom of the vertical plate 4 is jointly rotatably connected with a rotating shaft 14. A stirring arm 15 is evenly and fixedly installed on the outer side of the rotating shaft 14. A second synchronous wheel 16 is fixedly connected to the rotating shaft 14 corresponding to the first synchronous wheel 13. The second synchronous wheel 16 and the first synchronous wheel 13 are connected through a synchronous belt 17. The synchronous belt 17 passes through the top plate 3 through the second notch.
[0028] The first motor 12 drives the rotating shaft to rotate, so that the passivation liquid in the passivation tank 2 is stirred by the stirring arm 15 .
[0029] A support plate 18 is fixedly connected to the bottom surface of the passivation tank 2, a mounting seat 19 is fixedly connected to the top surface of the bottom plate 1, a spring 20 is evenly fixedly installed between the mounting seat 19 and the support plate 18, two ends of the spring 20 are respectively fixedly connected to the support plate 18 and the mounting seat 19, and two vibration motors 21 are symmetrically fixedly installed on the bottom surface of the support plate 18.
[0030] The vibration motor 21 drives the support plate 18 to vibrate on the mounting seat 19 via the spring 20, so that the passivation tank 2 is vibrated.
[0031] The top surface of the connecting frame 7 is symmetrically fixedly connected with a slide groove 22 , and the bottom surface of the frame 5 is symmetrically fixedly connected with a slide rail 23 adapted to the slide groove 22 , and the slide groove 22 is slidably connected to the slide rail 23 .
[0032] A guide groove 24 is fixedly connected between the slide grooves 22, a second motor 25 is fixedly installed in the frame 5, an output end of the second motor 25 passes through the frame 5 and is fixedly connected to a rotating disk 26, the rotating disk 26 is rotatably connected to the bottom surface of the frame 5, a connecting pin 27 is fixedly connected to the eccentric portion of the rotating disk 26, the connecting pin 27 is inserted into the guide groove 24 and is movably connected to the guide groove 24.
[0033] The connecting pin 27 is driven by the second motor 25 to move in a circular motion, thereby driving the slide slot 22 to slide on the slide rail 23 through the guide slot 24, thereby driving the placement net slot 8 to swing back and forth, so that the workpiece located in the placement net slot 8 is shaken, so that the workpiece is in contact with the passivation liquid more fully and evenly.
[0034] The winch 6 is driven by a reduction motor to form a self-locking effect. The winch 6, the first motor 12, the vibration motor 21 and the second motor 25 are all electrically connected to an external power supply and a switch through wires.
[0035] The working principle of the utility model is:
[0036] When in use, the first motor 12 is started to drive the first synchronous wheel 13 to rotate, and the second synchronous wheel 16 is synchronously driven to rotate through the synchronous belt 17, so as to drive the stirring arm 15 to rotate through the rotating shaft 14, so as to stir the passivation liquid in the passivation tank 2, and further start the vibration motor 21, and drive the passivation tank 2 to shake slightly with the cooperation of the spring 20, at this time, the workpiece to be passivated is thrown into the placement net slot 8, and at this time, the winch 6 is started to lower the frame 5, so that the placement net slot 8 is placed in the passivation tank 2 for passivation, and at this time, the second motor 25 is further started to make the rotating shaft 21 rotate. The moving disk 26 drives the connecting pin 27 to move in a circle, and the connecting pin 27 drives the slide groove 22 to slide on the slide rail 23 through the guide groove 24, thereby driving the placement net slot 8 to slide back and forth, so that the workpiece in the placement net slot 8 is shaken and passivated, and then the placement net slot 8 is lifted up, and it can be drained at this time. At this time, the receiving container is placed above the passivation slot 2, and the threaded knob 11 is turned to loosen the rotation of the rotating piece 10, thereby loosening the limit on the blocking mesh plate 9. Under the action of gravity, the workpiece in the placement net slot 8 falls into the receiving container and is collected, which is convenient for the removal of the workpiece.
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A passivation tank for galvanizing, comprising a bottom plate (1), characterized in that: The top surface of the bottom plate (1) is connected to a passivation groove (2), a top plate (3) is provided above the passivation groove (2), the top plate (3) is fixedly connected to the bottom plate (1) via a column, two vertical plates (4) are symmetrically fixedly connected to the bottom surface of the top plate (3), the vertical plates (4) are inserted into the passivation groove (2), a frame (5) is slidably connected to the vertical plates (4), a first notch is provided in the middle of the top plate (3), a winch (6) is fixedly installed at the top plate (3) corresponding to the first notch, a hoisting rope of the winch (6) passes through the first notch and is fixedly connected to the frame (5), and the frame The bottom surface of the placing net slot (5) is connected to a connecting frame (7), the bottom of the connecting frame (7) is fixedly connected to a placing net slot (8), the bottom surface of the placing net slot (8) is symmetrically provided with a discharge port, and a blocking net plate (9) matching with the discharge port is provided outside the discharge port, the blocking net plates (9) are hinged to the bottom surface of the placing net slot (8) through a hinge on one side close to each other, the bottom surface of the placing net slot (8) is connected to a rotating plate (10) for damping rotation, the two ends of the rotating plate (10) correspond to the blocking net plate (9), and a threaded knob (11) is threadedly penetrated and connected to the eccentric part of the rotating plate (10).
2. A passivation tank for galvanizing according to claim 1, characterized in that: The top plate (3) is provided with a second notch corresponding to one of the vertical plates (4), a rotating seat is provided outside the second notch, a first motor (12) fixedly connected to the top plate (3) is provided outside the rotating seat, and a first synchronous wheel (13) is rotatably mounted on the rotating seat.
3. A passivation tank for galvanizing according to claim 2, characterized in that: The output end of the first motor (12) rotates through the rotating seat and is fixedly connected to the first synchronous wheel (13); the bottom of the vertical plate (4) is jointly rotatably connected to a rotating shaft (14); a stirring arm (15) is evenly and fixedly installed on the outer side of the rotating shaft (14); a second synchronous wheel (16) is fixedly connected to the rotating shaft (14) at a position corresponding to the first synchronous wheel (13); the second synchronous wheel (16) and the first synchronous wheel (13) are connected by a synchronous belt (17).
4. A passivation tank for galvanizing according to claim 1, characterized in that: The bottom surface of the passivation tank (2) is fixedly connected to a support plate (18), the top surface of the bottom plate (1) is fixedly connected to a mounting seat (19), springs (20) are evenly fixedly installed between the mounting seat (19) and the support plate (18), and two vibration motors (21) are symmetrically fixedly installed on the bottom surface of the support plate (18).
5. A passivation tank for galvanizing according to claim 1, characterized in that: The top surface of the connecting frame (7) is symmetrically fixedly connected with a slide groove (22), the bottom surface of the frame (5) is symmetrically fixedly connected with a slide rail (23) adapted to the slide groove (22), and the slide groove (22) is slidably connected to the slide rail (23).
6. A passivation tank for galvanizing according to claim 5, characterized in that: A guide groove (24) is fixedly connected between the slide grooves (22); a second motor (25) is fixedly installed in the frame (5); an output end of the second motor (25) passes through the frame (5) and is fixedly connected to a rotating disk (26); the rotating disk (26) is rotatably connected to the bottom surface of the frame (5); a connecting pin (27) is fixedly connected to the eccentric portion of the rotating disk (26); the connecting pin (27) is inserted into the guide groove (24) and is movably connected to the guide groove (24).
Citation Information
Patent Citations
A passivation tank for galvanizing
CN218842329U
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