Polyester-cotton fabric one-bath two-step dyeing equipment

By designing a one-bath, two-step dyeing equipment for polyester and cotton fabrics, the coordination of clamping components and rack rod components is used to solve the problem of time-consuming traditional dyeing processes and achieve a more efficient dyeing process.

CN222499697UActive Publication Date: 2025-02-18SHAOXING COUNTY GUOTAI PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202420841707.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-02-18
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The traditional polyester-cotton knitted fabric dyeing process requires two wet processing processes, which takes a long time and leads to low production efficiency.

Method used

A one-bath, two-step dyeing equipment for polyester-cotton fabrics is designed. Through the coordination of the clamping assembly and the rack rod assembly, the fabric after the first dyeing is directly placed on the rotating shaft, and the dye is separated from the fabric, reducing the secondary conveying time.

Benefits of technology

By reducing the time for fabric dehydration and dye reinjection into the dye tank, dye efficiency is improved and the subsequent pH adjustment process is simplified.

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Abstract

The utility model discloses one-bath two-step dyeing equipment for polyester-cotton fabric, and belongs to the technical field of printing and dyeing equipment. Through the clamping assembly, a frame plate assembly in the clamping assembly is used for clamping cloth, a sliding plate and a telescopic cylinder are matched to drive the cloth to move to two sets of rotating shafts, and therefore the fabric obtained after primary dyeing is placed on the rotating shafts, dye liquor in the fabric obtained after primary dyeing is separated from the fabric, dye directly falls into a dye vat, the time of secondary conveying is saved, and the dyeing efficiency is improved. And subsequent pH value adjustment is facilitated, so that the dyeing efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of printing and dyeing equipment, and specifically relates to a one-bath two-step dyeing equipment for polyester-cotton fabrics. Background Art

[0002] The traditional dyeing process of polyester-cotton knitted fabrics is generally cotton fiber scouring and bleaching, disperse / reactive two-bath dyeing, that is, scouring and bleaching first, then dyeing and washing, and then over-dyeing cotton. The advantages of this process are that the scouring and bleaching are clean, both dyes can be dyed under the best conditions, and the highest fixation rate and fastness level can be obtained. There is ample room for the selection of disperse dyes and reactive dyes, and the final dyeing effect can be adjusted by reactive dyes.

[0003] However, the disadvantage of the two-bath process is that the entire wet processing process is time-consuming. After one dyeing, the cloth needs to be dehydrated, and the pH value needs to be adjusted after the dye is cooled. This takes more than 10 hours, and the production efficiency is low. Summary of the invention

[0004] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a one-bath two-step dyeing device for polyester-cotton fabrics.

[0005] The above technical problems of the utility model are mainly solved by the following technical solutions: a one-bath two-step dyeing device for polyester-cotton fabrics, comprising a clamping assembly and a rack assembly, wherein the clamping assembly is arranged on the front side of the rack assembly, the rack assembly comprises a vertical mounting plate, two groups of rotating shafts are arranged in parallel up and down, the rotating shafts are rotatably connected to the vertical mounting plate, a sliding track is arranged on the front surface of the vertical mounting plate, the sliding track is arranged around the two groups of rotating shafts, the clamping assembly comprises two telescopic cylinders, and a support seat is provided on the protruding ends of the two telescopic cylinders. A frame rod is provided between the two support seats, and the left and right ends of the frame rod are fixedly connected to the support seat, a rack is provided on the upper surface of the front end of the frame rod, and a slide rail is provided on the lower surface of the front end of the frame rod and the upper surface of the rear end of the frame rod, and a slide plate is provided between the two slide rails. The front end of the slide plate is C-shaped and has a slider that cooperates with the two slide rails. A traveling motor is provided at the front end of the slide plate, and a traveling gear is provided on the driving shaft of the traveling motor, and the traveling gear is meshed with the rack. A clamping plate assembly and a clamping motor that drives the clamping plate assembly to flip are provided on the upper surface of the slide plate.

[0006] Preferably, a pin is provided at the rear end of the skateboard, and a rolling bearing is provided on the pin.

[0007] Preferably, the rolling bearing is rotatably connected to a sliding track of the vertical mounting plate.

[0008] Preferably, the slide plate is arranged in parallel with the vertical mounting plate.

[0009] The utility model has the beneficial effects of: through the clamping assembly, the frame plate assembly in the clamping assembly is used to clamp the cloth, and the slide plate and the telescopic cylinder are used to drive the cloth to move to the two sets of rotating shafts, so that the fabric after one dyeing is placed on the rotating shaft, the dye liquid in the fabric after one dyeing is separated from the fabric, and the dye falls directly into the dyeing tank, eliminating the time of secondary transportation and facilitating the subsequent pH adjustment, thereby improving the dyeing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural schematic diagram of the utility model;

[0011] Figure 2 It is a structural schematic diagram of the bottom of the utility model;

[0012] Figure 3 It is a structural schematic diagram of the clamping assembly of the utility model.

[0013] In the figure: 1. vertical mounting plate; 2. rotating shaft; 3. sliding track; 4. telescopic cylinder; 5. supporting seat; 6. rack; 7. rack; 8. slide rail; 9. slide plate; 10. slider; 11. travel motor; 12. travel gear; 13. clamping plate assembly; 14. clamping motor; 15. pin shaft; 16. rolling bearing. DETAILED DESCRIPTION

[0014] The technical solution of the utility model is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0015] Embodiment: A one-bath two-step dyeing device for polyester-cotton fabrics, such as Figure 1-Figure 3As shown, it includes a clamping assembly and a rack assembly, the clamping assembly is arranged on the front side of the rack assembly, the rack assembly includes a vertical mounting plate 1, two sets of rotating shafts 2 are arranged on the vertical mounting plate 1, the two sets of rotating shafts 2 are arranged in parallel up and down, the rotating shafts 2 are rotatably connected to the vertical mounting plate 1, a sliding track 3 is arranged on the front surface of the vertical mounting plate 1, and the sliding track 3 is arranged around the two sets of rotating shafts 2, the clamping assembly includes two telescopic cylinders 4, a support seat 5 is provided on the protruding end of the two telescopic cylinders 4, a rack 6 is provided between the two support seats 5, and the left and right ends of the rack 6 are It is fixedly connected to the support seat 5, and a rack 7 is provided on the upper surface of the front end of the frame rod 6, and a slide rail 8 is provided on the lower surface of the front end of the frame rod 6 and the upper surface of the rear end of the frame rod 6. A slide plate 9 is provided between the two slide rails 8, and the front end of the slide plate 9 is C-shaped and is provided with a slider 10 that cooperates with the two slide rails 8. A travel motor 11 is provided at the front end of the slide plate 9, and a travel gear 12 is provided on the driving shaft of the travel motor 11, and the travel gear 12 is meshed with the rack 7. A clamping plate assembly 13 and a clamping motor 14 that drives the clamping plate assembly 13 to flip are provided on the upper surface of the slide plate 9.

[0016] A pin shaft 15 is provided at the rear end of the slide plate 9 , and a rolling bearing 16 is provided on the pin shaft 15 ; the rolling bearing 16 is rotatably connected to the sliding track 3 of the vertical mounting plate 1 ; the slide plate 9 is arranged in parallel with the vertical mounting plate 1 .

[0017] The principle of the utility model is as follows: when dyeing polyester-cotton fabrics, after one dyeing is completed, the end of the fabric is clamped on the frame plate assembly, the extension of the telescopic cylinder 4 is controlled to drive the slide plate 9 to move up, and then the travel motor 11 is controlled to operate to drive the fabric to be placed on the rotating shaft 2 of the lower layer, and then the telescopic cylinder 4 is controlled to lift and drive the fabric to be placed on the rotating shaft 2 of the upper layer. During the movement of the fabric, the dye in the fabric drips into the dye vat and can be directly mixed with the dye in the dye vat. After completion, the telescopic cylinder 4 and the travel motor 11 are controlled to operate to put the fabric back into the dye vat. Since the time for dehydrating the fabric and re-injecting the dye into the dye vat is reduced, the time for mixing the dye in the dye vat can be accelerated, and the one-bath-two-step dyeing efficiency of the fabric is further increased.

[0018] Finally, it should be pointed out that the above embodiments are only representative examples of the present utility model. Obviously, the present utility model is not limited to the above embodiments, and there are many variations. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model should be considered to belong to the protection scope of the present utility model.

Claims

1. A one-bath two-step dyeing device for polyester-cotton fabrics, comprising a clamping assembly and a rod assembly, wherein the clamping assembly is arranged on the front side of the rod assembly, and is characterized in that: The rack assembly comprises a vertical mounting plate (1), on which two groups of rotating shafts (2) are arranged, the two groups of rotating shafts (2) are arranged in parallel up and down, the rotating shafts (2) are rotatably connected to the vertical mounting plate (1), a sliding track (3) is arranged on the front surface of the vertical mounting plate (1), and the sliding track (3) is arranged around the two groups of rotating shafts (2), the clamping assembly comprises two telescopic cylinders (4), a support seat (5) is provided on the protruding end of the two telescopic cylinders (4), a rack (6) is provided between the two support seats (5), the left and right ends of the rack (6) are fixedly connected to the support seat (5), and the front end of the rack (6) is fixedly connected to the support seat (5). A rack (7) is provided on the upper surface, a slide rail (8) is provided on the lower surface of the front end of the frame rod (6) and the upper surface of the rear end of the frame rod (6), a slide plate (9) is provided between the two slide rails (8), the front end of the slide plate (9) is C-shaped and is provided with a slider (10) that cooperates with the two slide rails (8), a travel motor (11) is provided at the front end of the slide plate (9), a travel gear (12) is provided on the driving shaft of the travel motor (11), and the travel gear (12) is meshed with the rack (7), and a clamping plate assembly (13) and a clamping motor (14) that drives the clamping plate assembly (13) to flip are provided on the upper surface of the slide plate (9).

2. The one-bath two-step dyeing equipment for polyester-cotton fabrics according to claim 1 is characterized in that: A pin shaft (15) is provided at the rear end of the slide plate (9), and a rolling bearing (16) is provided on the pin shaft (15).

3. The one-bath two-step dyeing equipment for polyester-cotton fabrics according to claim 2 is characterized in that: The rolling bearing (16) is rotatably connected to the sliding track (3) of the vertical mounting plate (1).

4. The one-bath two-step dyeing equipment for polyester-cotton fabrics according to claim 1 is characterized in that: The slide plate (9) is arranged in parallel with the vertical mounting plate (1).

Citation Information

Cited By

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